Jay:


I think that is what usually happens.  During one occurrence 2 of the 5
batteries did shut down.



William



Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com

CA Lic. 773985





*From:* Jay [mailto:jay.pe...@gmail.com]
*Sent:* Sunday, November 12, 2023 3:08 PM
*To:* will...@millersolar.com; RE-wrenches
*Subject:* Re: [RE-wrenches] Integrating Fortress E-vault maxes into an SI
AC-coupled system



Interesting

The high voltage disconnect is 58.4v.

Reconnect is 54.4v.



Maybe if the spike is fast enough the inverter trips off before the battery
shuts off?



Jay



On Nov 12, 2023, at 2:35 PM, William Miller via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:



Jay:



Good question. I assumed some kind of FET circuit but that is only my
assumption.



However an open relay exhibits some fairly high impedance.



The symptoms indicate the SI shuts down but the batteries remain connected.
Something allows 69 volts on the battery terminals…


William Miller
Miller Solar.com
805-438-5600
www.millersolar.com





On Sun, Nov 12, 2023 at 2:22 PM Jay via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:

Maybe someone else knows differently but it was explained to me that the
fortress batteries have a relay that disconnects the battery if the voltage
gets too high or low. There isn’t any electronic  device to change battery
impedance besides what the actual cells are doing.



Jay



On Nov 12, 2023, at 12:50 PM, Jerry Shafer via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:



Regarding the SI Inverters, for me it works best to eliminate the bat temp
sensor and put in a resister set to be 75 degrees, this will prevent the
charger over under charge issue.

Fun times



On Sun, Nov 12, 2023, 12:36 PM William Miller via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:

Friends:



I am still working on getting the E-vaults to play nice with the Sunny
Islands and Sunny Boys.



With Open loop I was getting significant discrepancies in the reporting of
SOC in the e-vaults versus that reported by the SI inverters.  This
discrepancy did not diminish over time.  The discrepancy caused
unacceptable charging and generator operations.



I got Closed loop hooked up, but I found that every few days the SI
inverters would shut down due to a battery over-voltage condition.  I
believe that when the e-vaults are near 100% SOC the BMS units increase the
battery impedance which means any charging current applied will cause the
voltage spike I have been seeing.   I was able to measure these conditions
myself on site, although they were very fleeting and required recording
with the Fluke87 Min-Max function (love this meter!).



I was able to extract log files from the Sunny Island primary inverter and
perform some analysis.  It appears when I turned on remote BMS on the SI
(as part of the Closed loop protocol) it disabled the Frequency-Shift Power
Control.  This means the SI inverters have gone from having poor control
over battery charging to having no control over battery charging.



I have documented my research here
<https://millersolar.com/MillerSolar/case_studies/36_SIFortress/36_SunnyIslandFortressIntegration.html#Inhibit>.
There is a table of contents to take you to the latest information.  I
appreciate pertinent comments any of you might have.



By the way, if anyone has called SMA tech support for help on a Sunny
Island system, you have likely been asked to extract log files, zip them up
and send them off for review (and waited a long time for a reply).  I am
the kind of guy who does not like to wait for solutions and who likes to
figure out things for himself.  I have taught myself how to evaluate those
log files. I will be posting a web page on the subject.  In the meantime,
if you are interested, two of my analysis Excel sheets are linked in the
case study.  I will be expanding on this and providing resources to any
integrator that wants that knowledge.



Thanks in advance for any insight.  I hope I am wrong about this and I am
just missing something.  I also hope revealing my headaches will help
someone someday…



William



Miller Solar

17395 Oak Road, Atascadero, CA 93422

805-438-5600

www.millersolar.com

CA Lic. 773985





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