Thanks for all the info. I'll figure something out.

By the way, the new antenna was only $119 from AES, and seems much 
better built than the imports. They list the FG1440 at 0db gain, but 
they have some gain models too. In our case, 0db gain is perfect, as 
we have a lot of low spots to fill (cal north coast area). Just 
rying to lengthen the lifespan a bit, so we don't have to climb the 
big stick again anytime soon.

Thanks to all..

na6df

--- In Repeater-Builder@yahoogroups.com, Mike Morris WA6ILQ 
<[EMAIL PROTECTED]> wrote:
>
> At 02:58 PM 03/22/06, you wrote:
> >I have a shiny new Antennex FG1440 2 meter repeater antenna, and I
> >thought that before we install it on the tower, maybe I should 
put an
> >additional protective coating on over the fiberglass. Looking for
> >something that would not get brittle and crack off any time soon. 
Any
> >ideas? Urethane maybe? I once used some urethane designed as a
> >marine finish with great results, but I'm open to suggestions..
> >
> >Thanks,
> >dave na6df
> 
> One local guy is using a double layer of white heat shrink.  Went 
up
> about 3-4 months ago. Dunno how it's going to stand up to to summer
> sunlight / UV.
> 
> The outside gelcoat is what gives fiberglass its watertight 
properties.
> Too many antennas have "died" after the fiberglass allowed rain 
water
> ingress.
> 
> Be very careful that whatever you use is either clear or has a NON-
> METALLIC pigment, for example, many white paints get the color
> from titanium dioxide, a metal.
> Black is OK as the color comes from lampblack(carbon) and won't
> detune the antenna.
> 
> (local urban legend comes to mind - a  ham, never identified, uses
> white fiberglass boat paint on his short stationmaster antenna,
> then wonders where the signal went... finds out the white pigment
> is metallic... realizes that he just put a shielding coating on the
> radiating element and ended using the antenna as a very expensive
> plant stake)
> 
> If you have a body shop in your area that specializes in fiberglass
> work (look under "Corvette" in the yellow pages) I'd start there.
> If you live in a maritime area, look for boat shops that specialize
> in fiberglass.
> 
> A number of years ago a local ham took a super stationmaster
> that was shedding to a local body shop and they did a very good
> job of resurfacing it.  He found the shop by an interesting
> method: one day he passed a late 1950s Corvette on the
> street and saw in his rear view mirror the 'vett pull into a
> fast food place. He drove around the block and pulled in, then
> walked into the place. A few minutes of talking to the 'vette
> owner and he had the name and location of a shop that did
> good fiberglass work.
> 
> He just told the shop manager that final cosmetics were
> not as important as something that was as good as the
> original coating... or better.  The antenna was 15 years old
> and it needed to last another 15. The manager promised to
> load the fiberglass outer coating up with lots of UV inhibitor.
> 
> Despite the comments about cosmetics they did a beautiful job
> of resurfacing the radome, coating it and applying a nice clear 
gell
> coat to the antenna, which, as I understand it, is still in 
service.
> 
> Personally, I would use what Celwave recommends even though it's
> about $150 a gallon. maybe more by now. This is a paint by Sherwin
> Williams, Polane Type "HS 2.8 Plus Polyurethane", along with the
> appropriate catalyst
> 
> Any good paint store should be able to get this, or its equivalent 
for
> you.  You can sometimes get quart samples for asking for them. If
> not, buy a quart (about $40). It will do two or three short 
antennas.
> But don't get the silver color...
> 
> If that's out of your price range, a good grade of urethane marine 
paint
> will _probably_ work just fine. A "painters mitt" will help apply 
it evenly.
> Just wear old clothes and if you can get it, put the mitt on over a
> elbow or shoulder length rubber glove (talk to your vet to get one
> or two - and I'm talking horse and cow vet, not a dog and cat vet).
> And you want to do it with old (read "disposable afterwards") 
clothes
> on, and on a warm day which means that you want to do it fast
> enough to get that damn glove off and let your arm breathe...
> Better to have a helper or two to help you manhandle the antennas,
> and a homebrew cradle to support them from the  ends only.
> No doubt that there are a few others around that need antennas
> coated - get enough paint to do all of them, split the cost between
> you guys and then they can be the helpers...
> 
> Mike Perryman K5JMP made a comment on this list back in 2003...
>  >If you use auto-body polyester resin, you will need to add a UV
>  >inhibitor.  If not, the surface will become very cloudy, and 
begin to chalk
>  >within a month or two.  In two years it will be just as before.
>  >Even a gel-coat will begin to chalk fairly quickly if it is used 
without
>  >the UV inhibitor.  Also there are many different grades of 
polyester
>  >resin...  the grading affects flexibility / hardness...  and 
cost!!
>  >The auto-body grade is generally the bottom of the barrel, so to
>  >speak.  There are many reasons the that the correct paint is
>  >expensive...  first of all, it works. And will last for 10 yrs 
plus
>  >
>  >IMHO..  West Systems Epoxy would be the way to go.  You can tint 
it
>  >any color you want (being careful not use metallic pigment is a 
must!!).
>  >Or, use their gel coat. You can also add a UV inhibitor for a 
few bucks
>  >more. I have used this stuff many times in the past for with 
outstanding
>  >results.  It, however, costs more than the Polane.  I used to 
work in a
>  >"custom fiberglass shop" back when dino's roamed the earth.  We 
produced
>  >fiberglass/carbon fiber bodies for race cars.  TOO much 
experience doing
>  >"hand-layup" of 'glass!!!  We found that the better quality 
stuff 
> is just exactly
>  >that....  Better Quality!
>  >
>  >One other thought..  If I were to re-gel my stationmaster 
antenna, I would
>  >want it to last for many years.  Our site requires a bonded 
rigger to
>  >satisfy insurance purposes.  I can't afford a couple a grand 
every two or
>  >three years to hire the tower crew.  In effect the proper paint 
will save
>  >you money in the long run, and maybe prevent damage to the 
radome.
> 
> Which was followed by a posting from Ralph Mowery KU4PT which
> included the following info, with a 1998 date. The area code may 
have
> changed, and Mr. Stadalman may no longer be there.
> 
> >Antenna Painting Instructions
> >
> >The following is courtesy Celwave This is what I received when I 
asked
> >  them for a recommendation of what to use in refinishing my 18 
year 
> > old                                            PD455
> >
> >>Celwave receives requests for advice about refinishing weathered 
antenna
> >>radomes or changing the radome color for aesthetic reasons. We 
do not
> >>take a position on any manufacturer's paint. However, Sherwin-
Williams
> >>seems to make a product, which should be compatible with radomes 
and
> >>not interfere with the antenna's electrical performance. The 
following
> >>suggestions are not a substitute for detailed instructions and 
mix ratios
> >>provided by the paint manufacturer.
> >>
> >>
> >>RADOME MATERIAL (Standard Color)
> >>                               CELWAVE PRODUCT LINE
> >>1. Spun Epoxy Fiberglass (Blue)
> >>                               Penetrator Antennas (AxR, BxR 
Series)
> >>  2. Polyester Impregnated Fiberglass (White)
> >>                               Stationmaster Antennas (PDxx Omni 
Series.)
> >>  3. Polyester Impregnated Fiberglass (Grey)
> >>                               FR CELlite Panel Antennas (AP18, 
19 Series)
> >>  4. ASA (Grey)
> >>                               FR CELlite Panel Antennas (AP90 
Series)
> >>  5. AES/ABS (White or Grey)
> >>                               US Panel Antennas (Other APxx 
Models)
> >>  6. Gel Coated Fiberglass Tubing (White)
> >>                               Marine Antennas (Cel-1, 3 etc.)
> >>
> >>Notes:
> >>
> >>  FOR RADOME  MATERIAL  USE THIS FINISH  #1, #2, #3
> >>  Primer and Top Coat  #4, #5
> >>  Primer may be required ----
> >>
> >>  (Top Coat retention may be tested with adhesive tape after
> >>paint dries)
> >>  #6  Requires Pre-Treat (Acid Etch) to remove gloss, then Primer
> >>and Top Coat
> >>
> >>SHERWIN-WILLIAMS PRODUCTS:
> >>
> >>  Etch         P60G2 "Wash Primer"
> >>  Primer      D61H75 "Polane 2.8 Plus Spray Fil"
> >>  Top Coat  Polane Type "HS 2.8 Plus Polyurethane"
> >>
> >>SURFACE PREPARATION:
> >>
> >>Removal of surface contamination is normally accomplished by 
using an
> >>alcohol solvent, ethanol, propanol, isopropanol, or butanol. A 
ten percent
> >>solution of methyl ethyl ketone in water can also be used 
whenever
> >>stubborn oil or grease is encountered.
> >>
> >>APPLICATION PROCEDURES:
> >>
> >>Painting to be done indoors, as the uncured product is sensitive 
to
> >>moisture. Apply one coat of Polane 2.8 Plus Spray Fil D61H75 
Primer.
> >>It is designed to fill and/or hide profile and surface 
imperfections on
> >>metal castings, structural foam, plastic and wood. Apply one 
coat of
> >>Polane HS 2.8 Plus Polyurethane Enamel Monochromatic Intermix
> >>Color System F63 Series.
> >>
> >>FOR FURTHER S-W PRODUCT INFORMATION CONTACT:
> >>
> >>      Ralph Stadalman - Product Finishing Representative
> >>      The Sherwin-Williams Company
> >>      Chemical Coating Facility
> >>      3165 Tucker Road Bensalem, PA 19020
> >>      Voice = (215) 638-0104
> >>      Fax = (215) 638-1008
> 
> The current version of this same info is at
> <http://www.celwave.com/index.php?
p=184&l=1&listName=applicationnotes&indexVal=1&sid=6400d322df365b7270
dab831251e3b57>
> 
> Mike WA6ILQ
>








 
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