Sounds more and more like the duplexer is not tuned as well as you 
were led to believe. Use two 2m ham rigs, one as a rx and one as a 
tx, into the duplexer, and let us know the results. 

I've also seen cans that looked good on a tracking generator but then 
worked horribly once on the antenna at the site due to a bad jumper 
to the antenna feedline. Once I even had a bad N-UHF adapter that was 
causing horrible desense.  That adapter now resides some 100m into 
the woods behind the site! If a bad connection after the duplexer 
changes the impedance far from 50 ohms, it may affect the operation 
of the duplexer.

Eric
KE2D




--- In Repeater-Builder@yahoogroups.com, "tomnevue" <[EMAIL PROTECTED]> wrote:
>
> Thanks for all the input. I have some information now and I hope 
I'll 
> have the rest tomorrow.
> 
> Repeater was at 155Mhz with a 700Khz split. It was fully 
operational 
> at the time of removal, due to 800Mhz upgrade about 5 years ago. 
The 
> Units were stored in an airconditioned/heated environment and were 
> not touched my anyone until I received it. I confirmed that the 
> repeater was fully operational before doing any Ham conversion. I 
did 
> this by operating into a dummy load and using 2 HT's that were part 
> of this system. The only thing done to the repeater for Ham 
> conversion was retuning, moving the configuration jumpers needed 
and 
> modifying the Squelch Gate card per Skipps article. All internal 
> cabling is exactly as supplied by Motorola. The Sinclair Q202 (4 
can) 
> duplexer was aligned in a laboratory by someone who has experience 
> doing this; notch slightly better than 90dB. This exciter has the 
> added backplane filter plug assembly.
> 
> The base unit was at approximately 155Mhz also. I moved jumpers as 
> needed to look like the repeater. I got another SG card and made 
the 
> same modification. The Rec / Trans cables are the same cables 
> supplied by Motorola with TR switch removed and bulkhead connectors 
> added. So, the Base looks just like the original repeater.
> 
> The jumper cables from the repeater cabinet to the Duplexer is 
> Milspec RG400 and no adapters are used.
> 
> I tuned both units the same way (for the same frequency). For the 
> exciter, I pre-adjusted the coils the amount estimated by the 
graphs 
> from the starting freq (155 MHz). The final adjustment is 
> 147.120/147.720MHz. I built a test meter and followed the step by 
> step instructions to tune the RF circuits. I netted the crystal. I 
> did not make any adjustment to the modulation at this point. I did 
> make receiver / repeater audio level comparisons and the 2 are very 
> close. I did not make any adjustments to the PA except to turn down 
> the power to 50 watts. The 2M power out was approximately the same 
as 
> it was at 155MHz.
> 
> I tuned both receivers by presetting the coils the appropriate 
amount 
> from the starting frequency of 155MHz. Then again I followed the 
tune 
> up procedures in the manual. The signal source was a well shielded 
> low power HT into a dummy load.
> 
> The starting points for tuning both the receiver and transmitter 
were 
> very close to the final settings.
> 
> I am testing the 2 repeaters by swapping 1 set of receive/transmit 
> elements. 
> 
> When the transmitter power is turned up above 4 watts into either a 
> separate antenna or the duplexer or combinations of 
duplexer/separate 
> antennas the receiver is badly desensed, the repeater randomly 
hangs 
> and sometimes makes a loud growl sound when dropped. With the 
> transmitter turned down to about 4 watts (into the Duplexer) or 50 
> watts into a dummy load (at the cabinet) the receiver sensitivity 
is 
> about what I expected (receives weak signals). So, it's a fine 
> operating 4 watt repeater.
> 
> I tested the 2 units with a 3rd unmodified SG card and had the same 
> problem.
> 
> Tomorrow I'll put a different transmitter and receiver thru the 
> duplexer and see if the receiver experiences desensing. Of course 
> these will not be connected as a repeater. I guess after that I'll 
> have to see if I can get help from someone with a spectrum analyzer 
> or station monitor.
> 
> Have I missed anything??
> 
> MODEL NUMBERS:
> Repeater - C73GSB3105AT, Transmitter ABZ89FC3632, Receiver 
> ABZ89FR3633, Receive unit TRD6182APR, Exciter TLD9242C, PA TLD2532A
> 
> Base - C73GSB3105B, Transmitter ABZ89FC3632, Receiver ABZ89FR3633, 
> Receive unit TRD6182A, Exciter TLD9232B, PA TLD2532A
> 
> 
> Tom   W2MN
>


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