http://www.nytimes.com/2006/02/05/business/yourmoney/05rocket.html?ex=1296795600&en=2a2b101c91695c9a&ei=5090&partner=rssuserland

A Bold Plan to Go Where Men Have Gone Before

By LESLIE WAYNE

Published: February 5, 2006


EL SEGUNDO, Calif. - ASK Elon Musk what he wants to do with his life -
after having amassed a $300 million fortune from the Internet - and the
answer is surprising. At 34, he says he is too young to retire.
Philanthropy is a bit staid. Starting another Web-based venture is hardly
a challenge, not for a man who bought the idea for PayPal, built it up and
then sold it to eBay for $1.5 billion.

In seeking a new direction in life that would be as ambitious as his
dreams, Mr. Musk has picked a doozy: cheap and reliable access to space.

Making money from space is a road that several other self-made
millionaires have traveled, from a Texas banker named Andrew Beal to one
of Microsoft's co-founders, Paul G. Allen. There have been enough of them
to warrant a mocking nickname: "thrillionaires." And so far their efforts
have either ended in failure or have been just ventures in "space tourism"
that brought test pilots to the fringe of space.

Mr. Musk wants more, and he has put $100 million of his fortune on the
line to try to get it. His goal is to make a business out of inexpensively
launching satellites into orbit. Inexpensive, of course, is a relative
term, in a business where launchings of private commercial weather,
telecommunications and other payloads start at $30 million and go up to
$85 million or more.

Through his company, Space Explorations Technology, or SpaceX, Mr. Musk
wants to send things to space for one-third of the going rate or less -
even bringing down the price to $7 million for small payloads to low Earth
orbit - with a series of simple rockets of his own design. His goal is to
build a Volkswagen of the cosmos, a bare-bones and dirt-cheap rocket that
will go into space and return, to be used again and again. Commercial
launchings currently cost $5,000 to $10,000 per pound of payload; Mr. Musk
says his simple rockets could do it for $1,000 a pound.

His first rocket, the Falcon 1, is a two-stage, liquid fuel design that is
scheduled to lift off on Wednesday from a United States Army facility on
Omelek Island in the Kwajalein Atoll, part of the Marshall Islands. On
board will be a 43-pound satellite, the FalconSAT-2, which was designed by
Air Force Academy cadets to study the ionosphere.


THE launching has been postponed twice for technical reasons, but if it
succeeds, it will move SpaceX closer to filling some of the $200 million
in firm launching orders already placed by the Pentagon, foreign
governments and private companies.

Less clear is whether a success will also silence the many skeptics who
have seen wealthy space dreamers fail in the past.

"This is an enormously difficult business to make money in," said John E.
Pike, a space policy analyst at GlobalSecurity.Org, a nonprofit group in
Alexandria, Va., that analyzes national security issues. "The best way to
make a small fortune in space is to start out with a large one. New rocket
science has a high mortality rate, and we don't know what he's got his
hands on until he's flown it a half-dozen times."

Part dreamer and part realist, Mr. Musk says he was drawn to the project
not only because he has long been fascinated by space - he has a degree in
physics from the University of Pennsylvania - but also because he sees a
market opportunity in America's declining share of the world's
satellite-launching business.

In the commercial market, the United States' two big rocket giants,
Lockheed Martin and Boeing, have been priced out by lower-cost competitors
from Russia, Ukraine and France. Lockheed's Atlas 5 had only one
commercial order in 2005, compared with 22 in 1998. Boeing has withdrawn
its Delta 4 rocket from the commercial market and relies exclusively on
business from the United States government.

At stake is a market that was worth $4 billion last year, when governments
and businesses paid for 55 launchings, according to the Federal Aviation
Administration. Of those, 18 were commercial, with a value of $1 billion.

American companies compete for commercial orders only by teaming with
foreign partners - often former cold-war foes. Lockheed has teamed up with
Khrunichev State Research of Russia to form International Launch Services,
which mainly uses Russia's Proton rockets. Boeing has joined with several
nations to form a consortium called the Sea Launch; it uses the Ukrainian
Zenit 3SL to put up commercial payloads.

Mr. Musk says he wants to develop an all-American option that will be
price-competitive and break the duopoly of Lockheed and Boeing on
contracts with the federal government. Ultimately, he wants to send people
into space, to the moon and beyond.

"We have to do something dramatic to reduce the cost of getting to space,"
said Mr. Musk in an interview in his cubicle at SpaceX's offices here. "If
we can get the cost low, we can extend life to another planet.

"I want to help make humanity a space-faring civilization," he said with
disarming - or alarming - candor.

SpaceX's first effort, the Falcon 1, will not put anyone on the moon. It
is designed to send small satellites - typically communications and
scientific payloads weighing less than 1,000 pounds - into low orbit,
which is up to 300 miles above the Earth. The two-stage Falcon 1 is
designed to be mostly recyclable, with part of it falling into the ocean
to be picked up and used again.

The Falcon 1 will charge $6.9 million a launching. It is intended to go
head to head with the Pegasus rocket made by the Orbital Sciences
Corporation of Dulles, Va., which charges $25 million to $30 million for
the same launching, as well as rockets from such newcomers as India and
Israel.

Next up are the Falcon 5, the same rocket with five engines, and the
Falcon 9, with nine engines. The Falcon 9 would bring SpaceX into direct
competition with Boeing's Delta 4 and Lockheed's Atlas 5 in the so-called
heavy-lift market, in which the United States government is the main
customer. A Falcon 5 plans to launch 8,000-pound payloads for $18 million,
a third of the price of competitors. The Falcon 9, which will put 10 tons
of payload as far as 22,000 miles into the sky, will cost $27 million per
launching. The same launching by Lockheed or Boeing would be about $70
million to $80 million.

Expecting that it can compete in this market, SpaceX has sued Boeing and
Lockheed in federal court in California, seeking to prevent them from
combining their rocket units in a joint venture called the United Launch
Alliance, which would have a lock on $32 billion in Air Force launchings
through 2011.

"SpaceX has the potential of saving the U.S. government $1 billion a
year," Mr. Musk said. "We are opposed to creating an entrenched monopoly
with no realistic means for anyone to compete."

A native of Pretoria, South Africa, Mr. Musk moved by himself at age 17 to
Canada, where he briefly attended Queens University in Kingston, Ontario.
He later transferred to the University of Pennsylvania, where he received
two undergraduate degrees - one in theoretical physics and the other in
business from the Wharton School. He enrolled in the graduate physics
program at Stanford in 1995 but dropped out within days to become an
Internet entrepreneur.

His first big hit was Zip2, a Web-based ad company that he sold in 1999
for $307 million. (The New York Times Company was an investor in Zip2.) He
moved on to another Web venture, involving electronic payments over the
Internet - even though, as skeptics noted, he lacked experience in
banking. That business ultimately became PayPal, which eBay bought for
$1.5 billion in 2002.

By the time Mr. Musk was 30, he had amassed $300 million and was pondering
his future.

His first thoughts were of philanthropy - and of space. He came up with
the idea of "Mars Oasis," an effort to send a small greenhouse to Mars to
gather scientific information and create excitement about space travel -
or so Mr. Musk thought. His idea was quickly derailed by the extraordinary
cost of getting to space, but that led him to wonder why technology had
not brought down the cost of space exploration or led to more of it. And
that led him to found SpaceX in 2002.

Every day since then, Mr. Musk has driven to a gritty industrial zone,
where he puts in long days at SpaceX. Still, he allows himself a few perks
of the newly rich: a big house in Los Angeles, a $1 million McLaren F1
sports car, and a Dassault Falcon 900 business jet, which he sometimes
uses to ferry his staff to the Marshall Islands.

In some ways, SpaceX is a throwback to his dot-com days. Many of the 160
employees, including former engineers from Boeing and other aerospace
companies, are on a first-name basis with him. One building houses a
Ping-Pong table; another has a Segway. All employees - who call themselves
"SpaceExers" - have received stock options that could make them
millionaires someday. In one spot, a blue tarp covers a small piece of a
rocket that Mr. Musk casually described as a "top secret" project and
joked about putting a sign on it saying so. Indeed, it was a part for a
launching scheduled by the Pentagon, which already has $100 million of
SpaceX business lined up. He has another $100 million in launchings from
the government of Malaysia, the Swedish Space Corporation and several
American companies, including Bigelow Aerospace, which is planning to
build a private space station.

TheFalcon 1 flight this week is for the Air Force and the Defense Advanced
Research Projects Agency, the Pentagon's research and development arm.
"DARPA is excited about the launch," said Steven Walker, the DARPA manager
for the Falcon program. "A successful launch demonstration will change the
way we do space launch in this country."


WHAT sets SpaceX apart from other rocket makers is that the boldness of
its ambition is matched by the modesty of its design. To meet his goal of
a cheap and reliable rocket, Mr. Musk is producing a basic design, with
fewer opportunities for systems to fail - even if it means some technical
compromises with performance. "SpaceX is optimizing for simplicity rather
than performance, and that's what sets it apart from the others," said
Jeffrey Foust, an analyst at the Futron Corporation, an aerospace
consulting firm. "When you have a limited number of things that could
fail, you can increase a rocket's reliability."

Where most other rockets have multiple stages and multiple engines, the
Falcon will have just two stages, each with one engine. Most of SpaceX's
stages are designed to be reusable. Although fishing small used rockets
out of a vast ocean can be difficult, Mr. Musk says that it is cheaper
than building a new one every time.

"Throwing away multimillion-dollar rocket stages every flight," he said,
"makes no more sense than chucking away a 747 after every flight."

Instead of buying engines from established suppliers, Mr. Musk has
designed his own and built them in-house. The bigger first-stage engine,
called the Merlin, is a model of 1960's technology, a simple "pintle"
engine that has only one fuel injector rather than the costly showerhead
of injectors used in most rockets.

"The Merlin is much more analogous to a truck engine than a sports car
engine, which is how all other engines are designed," he said. "Instead of
designing it to the bleeding edge of performance and drawing out every
last ounce of thrust, we designed Merlin to be easy to build, easy to fix
and robust. It can take a beating and still keep going."


AS such remarks make clear, economy is everything at SpaceX. While Boeing
and Lockheed typically have more than 200 people in their mission control
launching centers, SpaceX will have 23, in part because all the Falcon's
manufacturing is done in the factory and nothing is left to be assembled
at the launching pad. SpaceX plans some launchings for Vandenberg Air
Force Base near Lompoc, Calif., where it will move its mission control,
which is now housed in a truck in SpaceX's parking lot.

SpaceX also has a 300-acre test site in McGregor, Tex., that it bought
from Mr. Beal, the Texas banker, after he abandoned his private
space-launching effort. He closed his company, Beal Aerospace, in 2000,
complaining that Boeing, Lockheed and NASA had a lock on launchings and
that small entrepreneurs could not compete against these
government-subsidized ventures.

Mr. Beal and others have said that the biggest problems for space
entrepreneurs are more political than technical. For Mr. Musk, wealth
provides some protection - a point that even critics like Mr. Pike of
GlobalSecurity.Org concede. "He's got the advantage of deep pockets," Mr.
Pike said.

For the moment, Mr. Musk is bankrolling SpaceX alone. But if he can launch
Falcon 1, he anticipates getting venture capital money along with more
commercial orders.

"There is concern that the United States is losing its competitive edge in
commercial space launches," said Mr. Foust, the Futron analyst. "If SpaceX
can provide low-cost launches that are reliable, it could turn the tide.
He's certainly got the mind-set, the team and the money."

Most other "thrillionaire" ventures revolve around space tourism and
suborbital trips, which are less challenging and costly.

Mr. Allen, the billionaire co-founder of Microsoft, provided $25 million
to help bankroll SpaceShipOne, which was designed by the aeronautical
engineer Burt Rutan and won the $10 million Ansari X Prize in October 2004
for being the first private manned spacecraft to reach suborbital space
twice. Mr. Rutan is now designing a bigger version for Virgin Galactic,
the space tourism venture of Sir Richard Branson, who founded Virgin
Atlantic Airways.

The engines on Mr. Rutan's SpaceShipOne came from SpaceDev, founded by Jim
Benson, a computer engineer who had started two software companies.
SpaceDev plans to put satellites on Falcon 1 and is developing the "Dream
Chaser" to pursue suborbital space tourism.

Jeff Bezos, founder of Amazon.com, has started Blue Origin to develop a
three-person suborbital rocket. And John Carmack, developer of the Doom
and Quake computer games, has founded Armadillo Aerospace near Dallas and
has already put in $1 million to build a suborbital craft.

Space tourism presents no threat to Boeing or Lockheed, but Mr. Musk
could. The two companies are quick to dismiss him. "Launching into space
is an extremely challenging and complex business," said Dan Beck, a Boeing
spokesman, adding: "For SpaceX to be considered a potential competitor
they need to have a launch."

Tom Jurkowsky, a spokesman for Lockheed, had a similar view. "SpaceX needs
to prove themselves," he said, "and thus far they have been unable to
demonstrate that they are a competitor."

Still, some cheer on Mr. Musk.

"I'm particularly happy to see it happen," said Robert Sackheim, chief
propulsion engineer at NASA's Marshall Space Flight Center and an early
consultant to Mr. Musk. "Their engine design is less than perfect, but it
is good enough. I think he is doing all the right things. This can be an
incredibly important advance to the country." 



 
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