SEPTEMBER 08, 2010
Nano-Architectured Aluminum is as Strong as Steel but has lower
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A North Carolina State University researcher and colleagues have figured out
a way to make an aluminum alloy, or a mixture of aluminum and other
elements, just as strong as steel. <http://news.ncsu.edu/releases/162mkzhu/>

That’s important, says Dr. Yuntian Zhu, professor of materials science and
the NC State researcher involved in the project, because the search for ever
lighter – yet stronger – materials is crucial to devising everything from
more fuel-efficient cars to safer airplanes.

In a paper published in the journal Nature Communications, Zhu and his
colleagues describe the new nanoscale architecture within aluminum alloys
that have unprecedented strength but also reasonable plasticity to stretch
and not break under stress. Perhaps even more importantly, the technique of
creating these nanostructures can be used on many different types of metals.



Zhu says the aluminum alloys have unique structural elements that, when
combined to form a hierarchical structure at several nanoscale levels, make
them super-strong and ductile.

The aluminum alloys have small building blocks, called “grains,” that are
thousands of times smaller than the width of a human hair. Each grain is a
tiny crystal less than 100 nanometers in size. Bigger is not better in
materials, Zhu says, as smaller grains result in stronger materials.

Zhu also says the aluminum alloys have a number of different types of
crystal “defects.” Nanocrystals with defects are stronger than perfect
crystals.

Now, Zhu plans on working on strengthening magnesium, a metal that is even
lighter than aluminum. He’s collaborating with the Department of Defense on
a project to make magnesium alloys strong enough to be used as body armor
for soldiers.



Nature Communications - Nanostructural hierarchy increases the strength of
aluminium alloys

Increasing the strength of metallic alloys while maintaining formability is
an interesting challenge for enabling new generations of lightweight
structures and technologies. In this paper, we engineer aluminium alloys to
contain a hierarchy of nanostructures and possess mechanical properties that
expand known performance boundaries – an aerospace-grade 7075 alloy exhibits
a yield strength and uniform elongation approaching 1 GPa and 5%,
respectively. The nanostructural architecture was observed using novel
high-resolution microscopy techniques and comprises a solid solution, free
of precipitation, featuring (i) a high density of dislocations, (ii)
subnanometre intragranular solute clusters, (iii) two geometries of
nanometre-scale intergranular solute structures and (iv) grain sizes tens of
nanometres in diameter. Our results demonstrate that this novel architecture
offers a design pathway towards a new generation of super-strong materials
with new regimes of property-performance space.



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