Re: [Emc-users] Modbus VFD Adapter

2013-10-07 Thread Kirk Wallace
On 10/07/2013 05:45 AM, Ricardo Moscoloni wrote:
>>> I don't like USB much for using with LinuxCNC. The VFD/Modbus components
>>> work well enough or can be modified easily enough to get what I need.
>>> Plus I don't know Ladder.
>>> I have a few VFD's that I run three twisted pair to for FWD, REV, and
>>> speed PWM. With a micro controller I could get that plus monitor
>>> frequency, load, and other things with two pair.
>
> well thats interesting! the avr will connect to LCNC through serial port?

Yes. Either with RS-232, or more formally RS422/RS485. It is common to 
use an adapter on an RS-232 port to get RS-422.

> i like to hear what is the usb disadvantage in this particular application.

The first thing that comes to mind is that I have had major latency hits 
in the past by plugging in a USB device, so I have gotten used to 
avoiding USB when I can.

USB was designed to interconnect consumer devices for short runs in home 
or office environments. Modbus/RS422 was designed for industrial 
environments.

Many VFDs, PLCs and other machine devices have Modbus built-in or 
available as an option. I don't know of any off-hand with USB.

> where i* can find some info about modifying those components (*
> without much programming skills)

... snip

The Wiki link:
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?VFD_Modbus

has an outline of the procedure for modifying an existing component at 
the bottom of the page. It is probably too sketchy for a beginner, but 
it really isn't that difficult to do.

The sample file:
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?New_File_From_Vfs11

has a comment at each file location that needs to be edited for the 
particular device you have. The C programming should not change. You 
will need the device manual with a list of the functions and their 
corresponding register addresses, then create HAL pin names for each 
function. It would help to go through the comp section of the LinuxCNC 
manual and make a couple simple components before trying to run comp on 
your Modbus component.


-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Modbus VFD Adapter

2013-10-07 Thread Ricardo Moscoloni
>>I don't like USB much for using with LinuxCNC. The VFD/Modbus components
>>work well enough or can be modified easily enough to get what I need.
>>Plus I don't know Ladder.
>>I have a few VFD's that I run three twisted pair to for FWD, REV, and
>>speed PWM. With a micro controller I could get that plus monitor
>>frequency, load, and other things with two pair.

well thats interesting! the avr will connect to LCNC through serial port?
i like to hear what is the usb disadvantage in this particular application.
where i* can find some info about modifying those components (*
without much programming skills)
theres a link here:
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?VFD_Modbus
but reading somewhere that it is outdated (kirk wrote thats, sure you
meet he:) ), im stalled in CL and mb2hal.
regards
rick

2013/10/3 Gregg Eshelman :
> On 10/3/2013 10:41 AM, David Armstrong wrote:
>> On 03/10/13 17:29, Kirk Wallace wrote:
>>> I'm thinking about completing some work I did with AVRs and Modbus by
>>> making an adapter that has a Modbus port for a PC connection, with
>>> digital and analog IO for VFD control. This could allow one to add
>>> Modbus control to a VFD that normally only has keypad or button and
>>> potentiometer control. If there is any demand for such a thing, I could
>>> have some boards made, otherwise I'll just hack together a few for my
>>> needs. Another thought, there are cheap VFDs with Modbus that could be
>>> had for not much more than the adapter would cost. Any thoughts?
>> i'd be interested
>>
>> Dave
>
> I ordered a Teco/Westinghouse JNEV-203-H1 from Wolfman Automation. Cost
> less than $300 for the single phase to 3HP 3-phase model. As-is it has
> some inputs that can be used fro various things. I plan to connect one
> to the spindle control output of my BOB.
>
> There are various addon cards available, including RS-232, RS-485,
> Modbus and others.
>
> Less expensive than a new 3HP single phase motor. I got the converter
> for my mill, will test the 3HP motor in my Monarch 12CK. If the motor is
> good I'll get another converter and sell the 5HP 220V single phase motor
> I have.
>
>
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Re: [Emc-users] Modbus VFD Adapter

2013-10-03 Thread Gregg Eshelman
On 10/3/2013 10:41 AM, David Armstrong wrote:
> On 03/10/13 17:29, Kirk Wallace wrote:
>> I'm thinking about completing some work I did with AVRs and Modbus by
>> making an adapter that has a Modbus port for a PC connection, with
>> digital and analog IO for VFD control. This could allow one to add
>> Modbus control to a VFD that normally only has keypad or button and
>> potentiometer control. If there is any demand for such a thing, I could
>> have some boards made, otherwise I'll just hack together a few for my
>> needs. Another thought, there are cheap VFDs with Modbus that could be
>> had for not much more than the adapter would cost. Any thoughts?
> i'd be interested
>
> Dave

I ordered a Teco/Westinghouse JNEV-203-H1 from Wolfman Automation. Cost 
less than $300 for the single phase to 3HP 3-phase model. As-is it has 
some inputs that can be used fro various things. I plan to connect one 
to the spindle control output of my BOB.

There are various addon cards available, including RS-232, RS-485, 
Modbus and others.

Less expensive than a new 3HP single phase motor. I got the converter 
for my mill, will test the 3HP motor in my Monarch 12CK. If the motor is 
good I'll get another converter and sell the 5HP 220V single phase motor 
I have.


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Re: [Emc-users] Modbus VFD Adapter

2013-10-03 Thread Kirk Wallace
On 10/03/2013 09:50 AM, Ricardo Moscoloni wrote:
> Hi Kirk,
> im interested in modbus control, in the past week i was working on
> controlling some delta vfd and servo drives (only non-rt processes
> like on/off, rpm set, reverse, warnings, alarm clear, status), do it
> with an usb/rs485 adapter from ebay (very cheap), and using mb2hal for
> interfacing with LCNC (have problems with the vdf as it is the cheap
> of the line and dont accept modbus fnct16 only fnct6). Some examples
> with mb2hal control an arduino mega, as a modbus I/O control.

I don't like USB much for using with LinuxCNC. The VFD/Modbus components 
work well enough or can be modified easily enough to get what I need. 
Plus I don't know Ladder.
>
> Im interested, what is your intention with the AVRs adaptor?
>
I have a few VFD's that I run three twisted pair to for FWD, REV, and 
speed PWM. With a micro controller I could get that plus monitor 
frequency, load, and other things with two pair.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Modbus VFD Adapter

2013-10-03 Thread Dave Cole
Chris Morly made a change about a year ago so the window could be closed 
while Classic Ladder was still running.   He added a Hal bit to allow 
that.   I'm not sure where it was pushed to, but it was really nice.  :-)

Dave

On 10/3/2013 12:50 PM, Ricardo Moscoloni wrote:
> about the lcnc side of things It could be done with classicladder but
> editor window has to be open for modbus to work.



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Re: [Emc-users] Modbus VFD Adapter

2013-10-03 Thread Ricardo Moscoloni
Hi Kirk,
im interested in modbus control, in the past week i was working on
controlling some delta vfd and servo drives (only non-rt processes
like on/off, rpm set, reverse, warnings, alarm clear, status), do it
with an usb/rs485 adapter from ebay (very cheap), and using mb2hal for
interfacing with LCNC (have problems with the vdf as it is the cheap
of the line and dont accept modbus fnct16 only fnct6). Some examples
with mb2hal control an arduino mega, as a modbus I/O control.

Im interested, what is your intention with the AVRs adaptor?

about the lcnc side of things It could be done with classicladder but
editor window has to be open for modbus to work.

regards
Rick


2013/10/3 Kirk Wallace :
> I'm thinking about completing some work I did with AVRs and Modbus by
> making an adapter that has a Modbus port for a PC connection, with
> digital and analog IO for VFD control. This could allow one to add
> Modbus control to a VFD that normally only has keypad or button and
> potentiometer control. If there is any demand for such a thing, I could
> have some boards made, otherwise I'll just hack together a few for my
> needs. Another thought, there are cheap VFDs with Modbus that could be
> had for not much more than the adapter would cost. Any thoughts?
> --
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/
>
> --
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> the latest Intel processors and coprocessors. See abstracts and register >
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Re: [Emc-users] Modbus VFD Adapter

2013-10-03 Thread David Armstrong
On 03/10/13 17:29, Kirk Wallace wrote:
> I'm thinking about completing some work I did with AVRs and Modbus by
> making an adapter that has a Modbus port for a PC connection, with
> digital and analog IO for VFD control. This could allow one to add
> Modbus control to a VFD that normally only has keypad or button and
> potentiometer control. If there is any demand for such a thing, I could
> have some boards made, otherwise I'll just hack together a few for my
> needs. Another thought, there are cheap VFDs with Modbus that could be
> had for not much more than the adapter would cost. Any thoughts?
i'd be interested

Dave

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Re: [Emc-users] Modbus VFD Adapter

2013-10-03 Thread Dave Cole
It's like you say ... VFDs are so cheap these days..  I consider the GS1 
and GS2 series from Automation Direct to be throwaways if they fault 
out.  And they seem to be quite durable on top of that...   If you 
had a bunch of machines that already had VFDs in place and you didn't 
want to change them out, a board "might" make sense.  Otherwise, I'd 
simply swap the drives out.

Dave

On 10/3/2013 12:29 PM, Kirk Wallace wrote:
> I'm thinking about completing some work I did with AVRs and Modbus by
> making an adapter that has a Modbus port for a PC connection, with
> digital and analog IO for VFD control. This could allow one to add
> Modbus control to a VFD that normally only has keypad or button and
> potentiometer control. If there is any demand for such a thing, I could
> have some boards made, otherwise I'll just hack together a few for my
> needs. Another thought, there are cheap VFDs with Modbus that could be
> had for not much more than the adapter would cost. Any thoughts?

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[Emc-users] Modbus VFD Adapter

2013-10-03 Thread Kirk Wallace
I'm thinking about completing some work I did with AVRs and Modbus by 
making an adapter that has a Modbus port for a PC connection, with 
digital and analog IO for VFD control. This could allow one to add 
Modbus control to a VFD that normally only has keypad or button and 
potentiometer control. If there is any demand for such a thing, I could 
have some boards made, otherwise I'll just hack together a few for my 
needs. Another thought, there are cheap VFDs with Modbus that could be 
had for not much more than the adapter would cost. Any thoughts?
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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