Re: Climax gears was VPC Drawings

2003-08-15 Thread Mike Chaney
Harry wrote:-

> One of the two independant articles has a full 1-1/2 pages of
> complex math formulae to be solved for the various weensy geometrical bits.

It's all in the book - how else would I be able to work out the dimensions for a
set of gears with a totally different ratio and size?

Mike

 


RE: Climax gears was VPC Drawings

2003-08-15 Thread Harry Wade
At 09:06 AM 8/15/03 -0700, you wrote:
>I have been looking for Kozo's second part of his Climax gears article
>in the August 1983 Live Steam for years. I will check out the new
>printing of his book.

Harley,
Unfortunately I have only the articles as they originally appeared in
LSM so I don't know if all the seperate article material is included in the
books.  One of the two independant articles has a full 1-1/2 pages of
complex math formulae to be solved for the various weensy geometrical bits.

Regards,
Harry
 


RE: Climax gears was VPC Drawings

2003-08-15 Thread Harley Kelsey
Harry,

I have been looking for Kozo's second part of his Climax gears article
in the August 1983 Live Steam for years. I will check out the new
printing of his book.

In the power transmission industry we called them off-set helicals and
used  them in place of worm drives when the ratio was low. They were
quieter than bevel gears, although ran hotter.

Regards 

Harley Kelsey
Tel 604-688-2775 Fax (same)
Cel 604-842-2442
email [EMAIL PROTECTED] 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
Behalf Of Alison and Jim Gregg
Sent: Thursday, August 14, 2003 11:12 PM
To: Multiple recipients of sslivesteam
Subject: Re: Climax gears was VPC Drawings

Harry and Mike.

J.H.M. Gears in Tunbridge Wells UK do excellent "Skew Gears"  These are
a 
right angle drive made up of what looks like two coarse pitch
multi-start 
worms meshing at right angles.  Available in various ratios from 1:1 up
to 
20:1 and in various pitches and metals (Brass,M.S. and Stainless).  Will

drive either way.  Are availablle L.H or R.H.  if you mesh 2 of the same

hand you get right angle drive, 2 of the opposite hand then you get 
parralell drive as skew gears =low noise and min backlash.  I think I
got 
that rightre which is right angle drive- operating from memeory.  Note 
these are not spiral bevels but the shafts are above each other and can
be 
used in any centre shaft geared loco .  Way to go.

The firm SHM is the old established company S.H.Muffett Gears.  They are
on 
the web, and do retail and take credit cards and are prompt on mail 
order.  I'm a satisfied overseas customer.

Jim Gregg.

At 01:26 PM 8/14/03 -0500, you wrote:
>At 10:09 PM 8/12/03, you wrote:
> >I believe Kozo Hiraoka tells how to make the gears in his book on the
> >Climax and it is back in print from Village Press Publications.
> >Ian
>
>Ian and all,
> There is a tendency to say "Kozo shows you how" thus implying 
> that he's
>devised a simple technique which will allow anyone to do it easily, but
>that's not always the case.  I've had a look at the Climax series to
>refresh my memory and found two additional articles on gear cutting
which
>appeared in the July and August 1983 issues of Live Steam, also by
Kozo.
>These were apart from the Climax articles which discribed cutting skew
>bevel gears.
> All of these articles are superb and although he explains and 
> illustrates
>it all clearly the complex geometry required to produce anything other
than
>simple spur gears can't be avoided.  The part that will cause most Ga1
>people problems is that as size decreases the relative effect of errors
(in
>geometry, dimensions, tolerances, etc) on the mechanism, and the skill
and
>precision needed to counteract these effects, increases.  For instance
the
>cutters Kozo discribes have complex geometry, some critically angled or
>radiused segments may be only .020" long, and that's in 3/4" scale.
The
>increased potential for error causes the job to become more difficult,
>maybe only slightly, but more difficult just the same and many of us
are
>pushing our skills and tooling to their limits as it is.
> On the other hand, we are helped by having greatly reduced 
> dynamic forces
>so that a small error in geometry or misalignment will still operate
just
>fine and won't cause the components, such as a gear set, to chew or
flog
>itself to bits in operation.  I'd like to see an attempt at skew bevel
>gears in Ga1 a la Kozo but I'm afraid that's not on the horizon for me.
>
>Regards,
>Harry
>

 

 


Re: Climax gears was VPC Drawings

2003-08-15 Thread Harry Wade
At 02:12 PM 8/15/03 +0800, you wrote:
>The firm SHM is the old established company S.H.Muffett Gears.
>Jim Gregg.

   I thought they bit the dust years ago, along with A. Kellett.

Regards,
Harry
 


Re: Climax gears was VPC Drawings

2003-08-15 Thread Mike Chaney
Jim:-

The gears used on the Climax are not spiral bevels, but skew bevels.  As I
understand it a spiral bevel, as usually sold, is similar to the well known
straight bevel where the shafts meet at a point, but has spirally cut teeth to
give a greater contact area and greater smoothness.

A skew bevel is used where the shafts have to cross each other.  The "skew"
gears you describe from Muffetts sound like what I've always called helical
gears and do exactly what you say they do.  Although they could be used on a
model Climax (4 pairs of one hand and one of the other to give the correct
crankshaft rotation) they would not be a correct representation of the gears on
the full sized loco.  (Neither would Kozo's, if you want to be pedantic about
it, but they're close.)

A helical gearset is identical, as far as I can see, to a very low ratio worm
and wheel.  It was used in the '30s on the geared Avonside locos (a British
interpretation of the Heisler design), where, as I recall, the ratio was about
1:2 and makers actually referred to it as a worm gear.

I'm admit that I'm open to correction  - I'm no expert, just trying to find a
path through the maze.

Mike

 


Re: Climax gears was VPC Drawings

2003-08-14 Thread Alison and Jim Gregg
Harry and Mike.

J.H.M. Gears in Tunbridge Wells UK do excellent "Skew Gears"  These are a 
right angle drive made up of what looks like two coarse pitch multi-start 
worms meshing at right angles.  Available in various ratios from 1:1 up to 
20:1 and in various pitches and metals (Brass,M.S. and Stainless).  Will 
drive either way.  Are availablle L.H or R.H.  if you mesh 2 of the same 
hand you get right angle drive, 2 of the opposite hand then you get 
parralell drive as skew gears =low noise and min backlash.  I think I got 
that rightre which is right angle drive- operating from memeory.  Note 
these are not spiral bevels but the shafts are above each other and can be 
used in any centre shaft geared loco .  Way to go.

The firm SHM is the old established company S.H.Muffett Gears.  They are on 
the web, and do retail and take credit cards and are prompt on mail 
order.  I'm a satisfied overseas customer.

Jim Gregg.

At 01:26 PM 8/14/03 -0500, you wrote:
At 10:09 PM 8/12/03, you wrote:
>I believe Kozo Hiraoka tells how to make the gears in his book on the
>Climax and it is back in print from Village Press Publications.
>Ian
Ian and all,
There is a tendency to say "Kozo shows you how" thus implying 
that he's
devised a simple technique which will allow anyone to do it easily, but
that's not always the case.  I've had a look at the Climax series to
refresh my memory and found two additional articles on gear cutting which
appeared in the July and August 1983 issues of Live Steam, also by Kozo.
These were apart from the Climax articles which discribed cutting skew
bevel gears.
All of these articles are superb and although he explains and 
illustrates
it all clearly the complex geometry required to produce anything other than
simple spur gears can't be avoided.  The part that will cause most Ga1
people problems is that as size decreases the relative effect of errors (in
geometry, dimensions, tolerances, etc) on the mechanism, and the skill and
precision needed to counteract these effects, increases.  For instance the
cutters Kozo discribes have complex geometry, some critically angled or
radiused segments may be only .020" long, and that's in 3/4" scale.  The
increased potential for error causes the job to become more difficult,
maybe only slightly, but more difficult just the same and many of us are
pushing our skills and tooling to their limits as it is.
On the other hand, we are helped by having greatly reduced 
dynamic forces
so that a small error in geometry or misalignment will still operate just
fine and won't cause the components, such as a gear set, to chew or flog
itself to bits in operation.  I'd like to see an attempt at skew bevel
gears in Ga1 a la Kozo but I'm afraid that's not on the horizon for me.

Regards,
Harry




Re: VPC Drawings/Shay engine

2003-08-14 Thread mart.towers
Peter McCabe re-engined a Steamlines Shay by using drawings scaled from Kozo
Hiraoka's book as a basis.
I know 'cos I have the lokey - all in bits at the moment awaiting correction
of all the other Tom Cooper infelicities.

Art Walker

- Original Message - 
From: "Terry Griner" <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Tuesday, August 12, 2003 12:03 PM
Subject: Re: VPC Drawings


Harry,
  If you ever get around to doing drawings for a small two cylinder Shay,
I'd like to get a copy.
Terry Griner
Columbus Ohio USA

>>> [EMAIL PROTECTED] 08/11/2003 10:44:12 PM >>>
At 10:13 PM 8/11/03 -0400, you wrote:
>Drawings arrived in fine shape today
>Got any Vest Pocket SHAY drawings???

   No . . .  not yet.
hw



 


Re: VPC Drawings

2003-08-14 Thread Harry Wade
At 09:27 AM 8/12/03 -0400, you wrote:
>Having had a chance to look over the Vest Pocket Climax drawings now, 
>They are "Beautiful!"
>Thanks
>Michael

Michael,
Thank you for the kind remarks.  Even though the original project was
based upon the use of Mel Ridley's castings I tried to insure that enough
visual and dimensional information was given so that a clever lad, properly
equipped, and with a little experience, could build the locomotive from
scratch from these drawrings.  A minor difficulty for U.S. builders would
be in the boiler, where UK std tube sizes were used, but for all builders
the gears, which are not to my knowledge commercially made, would probably
cause the average amatuer machinist quit a bit of distress.  I know they
would me.

Regards,
Harry
 


Re: Re: VPC Drawings/Shay engine

2003-08-14 Thread mart.towers
More concerned that a visit to Ernie & Co is only 3 days away.
Who was Brit #1??

Art
- Original Message - 
From: "Bruce Gathman" <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Tuesday, August 12, 2003 10:39 PM
Subject: Re: Re: VPC Drawings/Shay engine


Arthur,

Shay Days is only about 11 months away.  Better get hopping!
You can be the second to attend from GB.

Bruce Gathman

On Tue, 12 Aug 2003 12:33:39 +0100, "mart.towers"
<[EMAIL PROTECTED]> wrote:

>Peter McCabe re-engined a Steamlines Shay by using drawings scaled from
Kozo
>Hiraoka's book as a basis.
>I know 'cos I have the lokey - all in bits at the moment awaiting
correction
>of all the other Tom Cooper infelicities.
>
>Art Walker
>
>- Original Message - 
>From: "Terry Griner" <[EMAIL PROTECTED]>
>To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
>Sent: Tuesday, August 12, 2003 12:03 PM
>Subject: Re: VPC Drawings
>
>
>Harry,
>  If you ever get around to doing drawings for a small two cylinder Shay,
>I'd like to get a copy.
>Terry Griner
>Columbus Ohio USA
>
>>>> [EMAIL PROTECTED] 08/11/2003 10:44:12 PM >>>
>At 10:13 PM 8/11/03 -0400, you wrote:
>>Drawings arrived in fine shape today
>>Got any Vest Pocket SHAY drawings???
>
>   No . . .  not yet.
>hw
>
>
>
>


The links provided below are ways to
donate to a cause or causes for free.

www.bigcats.care2.com
www.breastcancer.care2.com
www.oceans.care2.com
www.pets.care2.com
www.primates.care2.com
www.rainforest.care2.com
www.theanimalrescuesite.com
www.thebreastcancersite.com
www.thechildhealthsite.com
www.thehungersite.com
www.therainforestsite.com

 


Re: VPC Drawings

2003-08-14 Thread Harry Wade
At 10:13 PM 8/11/03 -0400, you wrote:
>Drawings arrived in fine shape today
>Got any Vest Pocket SHAY drawings???

   No . . .  not yet.
hw
 


Re: VPC Drawings

2003-08-14 Thread mdenning
Drawings arrived in fine shape today
THANKS
Got any Vest Pocket SHAY drawings???

Thanks
Michale
Floriduh
USA
Iron (Horse) Nut

- Original Message - 
From: "Harry Wade" <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Thursday, August 07, 2003 4:00 PM
Subject: VPC Drawings


> Michael,
> The drawings went out today.
> 
> 
> Regards,
> Harry
>  


Re: Re: Re: VPC Drawings/Shay engine

2003-08-14 Thread Bruce Gathman
Alan Walker.  Is he your cousin or something like that?

Bruce

On Tue, 12 Aug 2003 23:29:02 +0100, "mart.towers"
<[EMAIL PROTECTED]> wrote:

>More concerned that a visit to Ernie & Co is only 3 days away.
>Who was Brit #1??
>
>Art
>- Original Message - 
>From: "Bruce Gathman" <[EMAIL PROTECTED]>
>To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
>Sent: Tuesday, August 12, 2003 10:39 PM
>Subject: Re: Re: VPC Drawings/Shay engine
>
>
>Arthur,
>
>Shay Days is only about 11 months away.  Better get hopping!
>You can be the second to attend from GB.
>
>Bruce Gathman
>
>On Tue, 12 Aug 2003 12:33:39 +0100, "mart.towers"
><[EMAIL PROTECTED]> wrote:
>
>>Peter McCabe re-engined a Steamlines Shay by using drawings scaled from
>Kozo
>>Hiraoka's book as a basis.
>>I know 'cos I have the lokey - all in bits at the moment awaiting
>correction
>>of all the other Tom Cooper infelicities.
>>
>>Art Walker
>>
>>----- Original Message - 
>>From: "Terry Griner" <[EMAIL PROTECTED]>
>>To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
>>Sent: Tuesday, August 12, 2003 12:03 PM
>>Subject: Re: VPC Drawings
>>
>>
>>Harry,
>>  If you ever get around to doing drawings for a small two cylinder Shay,
>>I'd like to get a copy.
>>Terry Griner
>>Columbus Ohio USA
>>
>>>>> [EMAIL PROTECTED] 08/11/2003 10:44:12 PM >>>
>>At 10:13 PM 8/11/03 -0400, you wrote:
>>>Drawings arrived in fine shape today
>>>Got any Vest Pocket SHAY drawings???
>>
>>   No . . .  not yet.
>>hw
>>
>>
>>
>>
>
>
>The links provided below are ways to
>donate to a cause or causes for free.
>
>www.bigcats.care2.com
>www.breastcancer.care2.com
>www.oceans.care2.com
>www.pets.care2.com
>www.primates.care2.com
>www.rainforest.care2.com
>www.theanimalrescuesite.com
>www.thebreastcancersite.com
>www.thechildhealthsite.com
>www.thehungersite.com
>www.therainforestsite.com
>
> 


The links provided below are ways to
donate to a cause or causes for free.

www.bigcats.care2.com
www.breastcancer.care2.com
www.oceans.care2.com
www.pets.care2.com
www.primates.care2.com
www.rainforest.care2.com
www.theanimalrescuesite.com
www.thebreastcancersite.com
www.thechildhealthsite.com
www.thehungersite.com
www.therainforestsite.com


Re: VPC Drawings

2003-08-14 Thread mdenning
Having had a chance to look over the Vest Pocket Climax drawings now, 
They are "Beautiful!"
Thanks
Michael
Florida
USA
Iron nut

- Original Message - 
From: "Harry Wade" <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Thursday, August 07, 2003 4:00 PM
Subject: VPC Drawings

 


Re: VPC Drawings

2003-08-14 Thread Ian McKinley
At 09:16 AM 8/12/03 -0500, you wrote:

 but for all builders
>the gears, which are not to my knowledge commercially made, would probably
>cause the average amatuer machinist quit a bit of distress.  I know they
>would me.
>
>Regards,
>Harry

Hi all

I believe Kozo Hiraoka tells how to make the gears in his book on the
Climax and it is back in print from Village Press Publications.


Ian 


Re: Climax gears was VPC Drawings

2003-08-14 Thread Mike Chaney
Harry wrote:-

>  I'd like to see an attempt at skew bevel
> gears in Ga1 a la Kozo but I'm afraid that's not on the horizon for me.

Agreed, it's not easy, but today I cut the first of several hundred skew bevel
gears according to Kozo (plus a certain amount of experimentation.)  Tomorrow, I
have the task of cutting a pinion to fit.  These are for a gauge#1 15mm scale
(1:20.3 ) 18T Climax and are 1:8 ratio LH & RH 7/8" and 1/2" diameter.

Incidentally, Kozo's gears are non-prototypical in that they are both skewed.
The original Climax gears had a straight pinion on the trucks and a *very*
skewed gear to match.  The cross shaft gears were 1:1, both skewed.

Mike


 


Re: Re: VPC Drawings/Shay engine

2003-08-14 Thread Bruce Gathman
Arthur,

Shay Days is only about 11 months away.  Better get hopping!
You can be the second to attend from GB.

Bruce Gathman

On Tue, 12 Aug 2003 12:33:39 +0100, "mart.towers"
<[EMAIL PROTECTED]> wrote:

>Peter McCabe re-engined a Steamlines Shay by using drawings scaled from Kozo
>Hiraoka's book as a basis.
>I know 'cos I have the lokey - all in bits at the moment awaiting correction
>of all the other Tom Cooper infelicities.
>
>Art Walker
>
>- Original Message - 
>From: "Terry Griner" <[EMAIL PROTECTED]>
>To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
>Sent: Tuesday, August 12, 2003 12:03 PM
>Subject: Re: VPC Drawings
>
>
>Harry,
>  If you ever get around to doing drawings for a small two cylinder Shay,
>I'd like to get a copy.
>Terry Griner
>Columbus Ohio USA
>
>>>> [EMAIL PROTECTED] 08/11/2003 10:44:12 PM >>>
>At 10:13 PM 8/11/03 -0400, you wrote:
>>Drawings arrived in fine shape today
>>Got any Vest Pocket SHAY drawings???
>
>   No . . .  not yet.
>hw
>
>
>
> 


The links provided below are ways to
donate to a cause or causes for free.

www.bigcats.care2.com
www.breastcancer.care2.com
www.oceans.care2.com
www.pets.care2.com
www.primates.care2.com
www.rainforest.care2.com
www.theanimalrescuesite.com
www.thebreastcancersite.com
www.thechildhealthsite.com
www.thehungersite.com
www.therainforestsite.com


VPC Drawings

2003-08-14 Thread Harry Wade
Michael,
The drawings went out today.


Regards,
Harry
 


Climax gears was VPC Drawings

2003-08-14 Thread Harry Wade
At 10:09 PM 8/12/03, you wrote:
>I believe Kozo Hiraoka tells how to make the gears in his book on the
>Climax and it is back in print from Village Press Publications.
>Ian 

Ian and all,
There is a tendency to say "Kozo shows you how" thus implying that he's
devised a simple technique which will allow anyone to do it easily, but
that's not always the case.  I've had a look at the Climax series to
refresh my memory and found two additional articles on gear cutting which
appeared in the July and August 1983 issues of Live Steam, also by Kozo.
These were apart from the Climax articles which discribed cutting skew
bevel gears.
All of these articles are superb and although he explains and illustrates
it all clearly the complex geometry required to produce anything other than
simple spur gears can't be avoided.  The part that will cause most Ga1
people problems is that as size decreases the relative effect of errors (in
geometry, dimensions, tolerances, etc) on the mechanism, and the skill and
precision needed to counteract these effects, increases.  For instance the
cutters Kozo discribes have complex geometry, some critically angled or
radiused segments may be only .020" long, and that's in 3/4" scale.  The
increased potential for error causes the job to become more difficult,
maybe only slightly, but more difficult just the same and many of us are
pushing our skills and tooling to their limits as it is.
On the other hand, we are helped by having greatly reduced dynamic forces
so that a small error in geometry or misalignment will still operate just
fine and won't cause the components, such as a gear set, to chew or flog
itself to bits in operation.  I'd like to see an attempt at skew bevel
gears in Ga1 a la Kozo but I'm afraid that's not on the horizon for me.

Regards,
Harry
 


Re: VPC Drawings

2003-08-12 Thread Terry Griner
Harry, 
  If you ever get around to doing drawings for a small two cylinder Shay, I'd like to 
get a copy. 
Terry Griner
Columbus Ohio USA

>>> [EMAIL PROTECTED] 08/11/2003 10:44:12 PM >>>
At 10:13 PM 8/11/03 -0400, you wrote:
>Drawings arrived in fine shape today
>Got any Vest Pocket SHAY drawings???

   No . . .  not yet.
hw