Re: Wood for dials

1998-12-18 Thread Daniel Lee Wenger

I have used teak for the base of my sundial. Pictures are on my web site.
It is nice
to work with but does need care. Wood, if available to the public will end
up with
"John loves Mary" engraved in it.

If I were to want a durable exterior wood I would choose Koa. Hard to work
with but
very durable. It is used on the bed of trucks and is the prefered wood for
that purpose. It is
really quite a beautiful wood as well. Not sure if Koa is available in
Europe or elsewhere. I believe
that its native habitat is Hawaii.

Dan Wenger

Daniel Lee Wenger
Santa Cruz, CA
[EMAIL PROTECTED]
http://wengersundial.com
http://wengersundial.com/wengerfamily



Re: Wood for dials

1998-12-18 Thread Dave Bell

On Fri, 18 Dec 1998, Jack Aubert wrote:

> IMHO, the bottom line on wood-for-sundials is that wood is basically an
> unsuitable medium for this purpose, however there are some synthetic panels
> which have woodlike properties and may contain some wood that could work
> quite well.  
> 
> I once stopped to watch a sign being installed over a shop.  The sign was
> one of those things where the letters are deeply incised as if they were
> chiseled into wood.  I asked about the material and was told that it was a
> type of plastic.  It was quite light, and seemed to have about the same
> workability as wood.  I don't know what this stuff is called, but it might
> make an excellent material for a sundial.   

At least one of these products (sorry, I still don't know exactly what to
call it, or ask for) is composed of recycled HDPE(?) milk jugs or the
like. It's made into planks of various widths, and used in exposed
conditions like playhouses...

Dave


Re: Wood for dials

1998-12-18 Thread Jack Aubert

Alders spring up rapidly in riverbank areas and generally grow in clumps --
multiple smallish trunks springing from a single root system.  I don't know
if this is universally true, but all the alders I've seen are rather small,
and I doubt that the trunks ever grow to more than a few inches in
diameter.   

Assuming one wants the sundial to be more than a few inches across, solid
wood would have to be either taken from a large tree like oak or maple, or
glued up from strips.  When large trees are sawn into planks, there are
several ways of making the cuts in relation to the central axis of the
trunk, and the stability of the resulting boards depend on the orientation
with respect to the rings, as well as to the proximity to the center of the
trunk.  The need for broad panels was satisfied using traditional carpentry
techniques in different ways including accepting the wood's movement (i.e.
doors build with stiles, rails and panels) and gluing up boards edge to
edge with transverse reinforcements (i.e. tables) .  Modern woodworking
makes extensive use of plywood, where the tree has been "peeled" radially
into veneers which can be glued back together (e.g. the ubiquitous and
attractive birch veneer plywood... note that birch veneer plywood is 8 by 4
feet but birch trees are rarely more than a foot in diameter).  We also now
use various types of synthetic wood panels, particularly the different
types of "chipboard" which contain a mixture of wood and resin.  

IMHO, the bottom line on wood-for-sundials is that wood is basically an
unsuitable medium for this purpose, however there are some synthetic panels
which have woodlike properties and may contain some wood that could work
quite well.  

I once stopped to watch a sign being installed over a shop.  The sign was
one of those things where the letters are deeply incised as if they were
chiseled into wood.  I asked about the material and was told that it was a
type of plastic.  It was quite light, and seemed to have about the same
workability as wood.  I don't know what this stuff is called, but it might
make an excellent material for a sundial.   

At 03:50 AM 12/17/98 -0500, you wrote:
>Dear All,
>
>>From my time at Kew Gardens I picked up a couple of bits of information
>which might be of interest...
>Alder, often found growing near river banks or in damp places (at least in
>England!), was used for lock gates and also for clogs since it resists the
>effects of getting wet and drying out very well.  Presumably if it was used
>for clogs it must also be fairly durable.
>
>I have no idea as to the closeness of its grain or its stability, but it
>might be worth a try.
>
>Incidentally, it was the wood of choice for producing charcoal for
>gunpowder!
>
>David Higgon
>London
>
>


Cast concrete?

1998-12-18 Thread Jack Aubert

I have been wondring how hard it would be to cast a dial out of concrete.
The technique would require that one make a mold somehow using with raised
splines for the hour lines and maybe numbers taken from a plastic sign set
or something.  I can see how to do this in theory, but have never
experimented with concrete casting and I suspect there are optimal ways to
dose the sand, cement and water mix.. and there are probably other concrete
casting issues.  

Has anybody tried this?  It should be possible to get something that looks
somewhat like stone without the difficulty of stonecarving.


Re: Wood for dials

1998-12-18 Thread Jim Tallman



   I once had a professor in Design school who said "wood is good", and I
agree.  I use it for prototypes as well as finished products.  
   
   I know of very few materials that can actually stand up to freeze/thaw
for very long periods.  Even concrete will fracture, and most outdoor
statuary people recommend bringing pieces in or covering them with a tarp
for the worst part of the winter.  Here in Cincinnati, Ohio we have very
extreme cycles...I have seen it 60 degrees and saturating rain one day, and
below
zero the next day.  My rock retaining walls around the house do not respond
well to these conditions, and are a testament to the power of the forces of
nature.  If you think about it, most of the worlds best preserved outdoor
antiquities are in places that do not experience this type of abuse. 

   If you are really bent on using non-tropical wood outdoors, I suggest
experimenting with the new marine grade epoxy systems...I use a resin
called "epon" by Shell Chemicals.  I have not used it in an outdoor setting
as described, but I do turn vases and cups/goblets out of various woods and
use it to line the interior.  Constant exposure to water then has little or
no
effect, and in fact, the epoxy resin actually migrates into the wood below
the surface and forms a polymerized "new" material.  However, UV radiation
will eventually degrade the surface anyway.  But you may wind up with a
piece that will last your lifetime at least...

Jim Tallman, FX Studios.


Re Wood for dials

1998-12-18 Thread Patrick Powers

A bit tongue in cheek this because I know absolutely nothing about wood and
its properties for dials.

There is a dial at Downside Abbey (in Somerset, England) which was made a
year or two ago by one of the monks from the wood of an old science
laboratory bench used at the Abbey School!!  This has been carved and oiled
(no paint) and when I saw it earlier this summer it still looked fine -
however it hasn't been up long enough to know if it is really durable.  It
is certainly very attractive and unusual though.  I can e-mail a picture if
anyone's interested.

Not sure what sort of wood is involved in old lab benches though  :-)

Patrick


Re: Re Wood for dials

1998-12-18 Thread Tony Moss

Patrick Powers wrote

>
>Not sure what sort of wood is involved in old lab benches though  :-)
>
Very often teak again - especially in older laboratories when it was more 
plentiful.

My garage doors are made from Iroko, often referred to as 'African Teak' 
or even 'teak substitute',  salvaged from more recent laboratory bench 
tops.  

Tony Moss




Re: Cast concrete?

1998-12-18 Thread Tony Moss

Jack Aubert wrote,

>I have been wondring how hard it would be to cast a dial out of concrete

>...Has anybody tried this?  It should be possible to get something that looks
>somewhat like stone without the difficulty of stonecarving.

Although I haven't seen it for some years there is/was an excellent 
product called CimentFondu - a high-alumina fine-grained product which is 
excellent for casting.  If cast in a smooth mould the resulting dark 
surface could be mistaken for patinated bronze (at a distance) and should 
be excellent for dial making.  I remember it being used as a cheap bronze 
substitute for casting life size figure sculptures.

It has one major problem which may account for its reduced usage i.e. 
unless the mixing is done with the exact amount of water specified by the 
manufacturer it will 'rot' in time and simply return to powder.  At least 
one new school in Northumberland had to be demolished and re-built 
because one-site mixing for structural elements wasn't properly 
supervised.

As with many casting processes entrapped air bubbles can be eliminated by 
pre-coating fine detail e.g. with a brush before final filling of the 
mould. Vibrating the mould/mix while filling is essential.

Tony Moss