Hard-Drive Failures Surprisingly Frequent
Apr 26, 2007 

 Your hard drive may not be as reliable as manufacturers would like you to 
think. Recent studies by researchers at Carnegie Mellon and Google suggest that
vendor Mean Time To Failure (MTTF) ratings for hard drives are a bit 
misleading. 

 The Carnegie Mellon study, conducted at several locations, found typical 
failure rates of 2 to 4 percent and a high of 13 percent, in contrast to the 
less
than 1 percent you'd expect based on vendor MTTF ratings (see  
 chart 
  or click on the thumbnail image below). Google's study pegged the annual 
failure rate at about 3 percent. 
 Click here for full-size image.  

 Both studies were based on observations of approximately 100,000 drives, with 
Google looking at its own farm of consumer-grade disks and Carnegie Mellon
examining both consumer-grade drives and the ostensibly more reliable 
enterprise variety; the latter have beefed-up actuator magnets, more-robust 
spindle
motors, and advanced features such as rotational vibration safeguards. 

 Vendors attribute part of the discrepancy between their ratings and the 
findings in these reports to differing definitions of disk failure. For vendors,
it's when a drive fails on one read or write attempt within a set 
period--typically about 24 hours--on the test bench. Vendors say that, by that 
criterion,
nearly 40 percent of returned drives have not actually failed. 

 The two new studies, however, consider failure to be any symptom that causes a 
user--presumably, in both cases, experienced IT types--to replace the drive.
Such symptoms include software problems, driver conflicts, and the like, as 
well as drive failure as defined by vendors. 

 Also, vendors base MTTF numbers on the past performance of similar drives; no 
one tries running a new model for years to prove it will last.  

 Surprisingly, Google's study found no correlation between drive failure and 
elevated heat and activity levels. The largest percentage of failures occurred
on drives operating within a mild 77-to-88-degree range. However, desktop PCs 
typically operate at temperatures well over the maximum of 125 degrees reported
in the Google study, so the findings do not support running hard drives without 
adequate airflow to cool them.  

 Google found that failure rates varied significantly according to make and 
model, but the company declined to identify failure-prone models. Carnegie 
Mellon
points out that bad manufacturing runs occur and that improvements over the 
past few years may be yielding more-reliable drives.  

 Google's study relied in part on SMART (Self-Monitoring And Reporting 
Technology) data from drives that have this feature. But so many drives failed 
without
any SMART warnings that Google concluded the feature was not helpful in 
predicting real-world failure patterns.  

 Google's findings do support one tip: If you encounter a scan error during a 
routine error check (by running Scandisk, for example), your drive is 39 times
more likely to fail within 60 days than drives that don't show such errors. IT 
pros recommend replacing a drive with scan errors.  

 The most likely immediate fallout from these reports is that vendors will stop 
touting MTTF figures. In my online research, MTTF figures for consumer drives
were already few and far between.   

 Corporate buyers might rethink purchasing plans in light of Carnegie Mellon's 
finding that fiber-channel and SCSI drives appear no more reliable than the
cheaper SATA variety. But IDC analyst David Reinsel says fiber-channel and SCSI 
drives are still worthwhile when performance matters.  

 For most of us, these reports simply reemphasize the need for smart practices. 
Keep your drives cool and, most important, backed up so that if failure
occurs, it's merely an inconvenience and not a financial or emotional disaster. 
      

http://www.pcworld.com/article/id,131168-pg,1/article.html

Vikas Kapoor,
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