RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Ken Woodside, WB8EQO
Mark,

How would you support the transformer with wood?
Remove it? Wood inside the case? Above or below
tranformer?

Tnx
Ken WB8EQO

--- W1EOF <[EMAIL PROTECTED]> wrote:

> 
> As people have stated, it's a combination of both.
> People cared more about
> their work back then and probably took better care
> in how they handled
> stuff. There was less pressure to "just get the
> stuff outta here" than now
> I'm sure.
> 
> Secondly it does not matter whether so much whether
> you use a particular
> material or not, it's HOW the materials are put
> together that matter.
> Someone in a reply said it doesn't matter how it's
> packed if it gets dropped
> six feet. I think you are stating my second point
> from a different angle. I
> wouldn't send a Valiant out my door unless I felt
> confident... yes,
> confident that it could withstand a six foot drop.
> Probably an eight foot
> drop. That's not unusual and std packing procedure
> for a business. It's not
> hard to do but it takes a little work and more than
> that it takes thought on
> how it should be boxed. I've sent hundreds of items
> around the world.
> Fragile glass items. Heavy radios. I never had one
> damaged in transit. ALl
> of those packages were expected to withstand at
> least a six foot drop.
> 
> As an example, here is what I would do with a
> small-medium sized
> transmitter:
> 
> 1. Remove the tubes. They get individually wrapped
> in bubble-wrap and
> shipped separately. Any other loose pieces get sent
> separately in another
> box. If you want you can in some case wrap that
> stuff up and put it inside
> but if you want to be sure, pack it separate.
> 
> 2. Depending on the tranmitter, it's value, etc I
> might need to make a
> wooden support for the transformers.
> 
> 3. Wrap this up in both directions with bubble wrap.
> The one with the bigger
> bubbles, not the small-bubble kind. Tape it good.
> There should be at least a
> couple of inches of bubblewrap on every surface.
> 
> 4. Using bubblewrap or high-density foam fit this
> assembly into a box. Not a
> bad idea to put it into a heavy garbage bag and tape
> before it goes in the
> box.
> 
> 5. Tape this box up. Tape it up GOOD. If heavy use
> strapping tape as I
> describe below. Now this is where many people would
> stop. It looks like it's
> ready to go, right? Well many people would ship this
> out but it's not ready.
> 
> 6. Get ANOTHER, larger box. ALlow for 3-4 inches in
> every direction. In
> between the two boxes you need some cushion. I
> pesonally like peanuts but if
> you use them they must be packed DENSELY. You want
> the inner box to be able
> to move a bit, but not much. Pack the peanuts in
> there tight. Tape this box
> up tight. Then get your strapping tape and wrap two
> double bands of that in
> each direction, each band about 25% of the way in
> from the edge of the box.
> If the box is long then I'd add two more bands in
> that direction. The
> strapping tape will prevent the box from bursting
> should it be dropped on a
> corner for instance. It's very strong stuff.
> 
> You're done.
> 
> Now if the transmitter is really large, or extra
> heavy (say > 80 or 100lbs)
> then you need to go to the next level and crate it.
> Basically you follow the
> steps above and then put that assembly into a box
> that is made of plywood
> with reinforced corners, etc. Making a suitable
> crate is somewhat of an
> art... a story for another day.
> 
> If you follow those steps listed above you will be
> able to drop that
> transmitter 6-8 feet without any damage to the box
> or the transmitter. It
> will hit with a funny dull sounds and sort of bounce
> (which is what you
> want, thats' the energy being absorbed and deflected
> not transferred to the
> transmitter).
> 
> 73,
> 
> Mark W1EOF
> 
> 
> > Could someone explain to me how radios were
> shipped back in the
> > 50's so that
> > they arrived at the dealers with no apparent
> damage.  I wonder what the
> > original packing was back then?
> 
> 
>
__
> AMRadio mailing list
> Home:
> http://mailman.qth.net/mailman/listinfo/amradio
> Help: http://mailman.qth.net/mmfaq.html
> Post: mailto:AMRadio@mailman.qth.net
> AMfone Website: http://www.amfone.net
> AM List Admin: Brian Sherrod/w5ami, Paul
> Courson/wa3vjb
> 


__
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
http://mail.yahoo.com 


Re: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Don Merz
No, but I'm working my way around to that...
I have shipped stuff in empty DEPENDS boxes if that
counts.
73, Don M.


--- Larry Taft <[EMAIL PROTECTED]> wrote:

> Don,
> 
> You that old that you wear diapers again?  Seniors?
> 
> 73, Larry  K2LT
> 
> Don Merz wrote:
> > Well, I once shipped a Heathkit Mohawk to a guy.
> When
> > it arrived, he found a used plastic diaper among
> the
> > packing! 
> >
> > That's as close as I've gotten to accidentally
> > shipping a kid in with a radio... 
> >
> > 73, Don Merz, N3RHT
> >
> >
> > --- Bob Peters <[EMAIL PROTECTED]> wrote:
> >
> >   
> >> Well I can tell ya all one big thing here ...Don
> >> Merz knows how to pack
> >> gear...My god it took me a whole day to unpack a
> box
> >> that I got from
> >> Don... More packing material then gear...Must
> have
> >> been the kitchen sink
> >> in the box  Hi  ...
> >> I expected to find his first born in the bottom
> of
> >> the  box...
> >> 
>
__
> AMRadio mailing list
> Home:
> http://mailman.qth.net/mailman/listinfo/amradio
> Help: http://mailman.qth.net/mmfaq.html
> Post: mailto:AMRadio@mailman.qth.net
> AMfone Website: http://www.amfone.net
> AM List Admin: Brian Sherrod/w5ami, Paul
> Courson/wa3vjb
> 



Re: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Larry Taft

Don,

You that old that you wear diapers again?  Seniors?

73, Larry  K2LT

Don Merz wrote:

Well, I once shipped a Heathkit Mohawk to a guy. When
it arrived, he found a used plastic diaper among the
packing! 


That's as close as I've gotten to accidentally
shipping a kid in with a radio... 


73, Don Merz, N3RHT


--- Bob Peters <[EMAIL PROTECTED]> wrote:

  

Well I can tell ya all one big thing here ...Don
Merz knows how to pack
gear...My god it took me a whole day to unpack a box
that I got from
Don... More packing material then gear...Must have
been the kitchen sink
in the box  Hi  ...
I expected to find his first born in the bottom of
the  box...



Re: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Alan Cohen
Back in the 50's and 60's almost nothing was shipped by air --  
certainly nothing as heavy as a Johnson Valiant or a Heath Apache.


But I have had a Valiant shipped to me, and it cost me nothing!  My  
friend constructed a wooden frame to hold the rig inside of a very  
large cardboard box.  There was no rush to get it shipped, so he was  
able to wait until he found a suitable box.  It took so long that the  
the tubes, which were shipped right after I bought the rig, arrived  
about a month before I got the transmitter itself.


We decided that FedEx was the best way to ship the thing.  As it  
turned out, they picked it up about four days before Christmas with  
guaranteed two day delivery.  Due to all the heavy shipping traffic  
it arrived a day late.  FedEx probably had to chose between my  
Valiant and a dozen or so smaller packages.  I was not the least bit  
unhappy to get free shipping as a Christmas present from FedEx.  We  
honestly did not plan things that way, it was just how it worked out.


My friend's packing method worked -- the rig arrived in fine shape  
despite all of the packages passing through FedEx at Christmas time.


Alan
WA2DZL

.
On Aug 16, 2006, at 3:01 PM, Don Merz wrote:


"People don't care about their work" is certainly a
factor. They are returning the feeling they are
getting from their employer--sometimes in spades.

But to be complete, uncaring workers are probably not
the main factor at work (pun) here.

The biggest factor is probably the sheer volume of
shipping that goes on today versus say, 1960. Most
shipping was business to business back then, in large
lots. Catalog sales to individuals were a tiny
fraction of what they are today. If you wanted a
radio, you went down to the ham radio dealer and
bought one off the shelf that you carried the last
mile yourself. Today, that last mile is part of the
shipping task for radios ordered from catalogs.

Additionally, the majority of the shipment's trip was
on steel rails instead of potholed asphalt--the stuff
probably didn't get jolted around as much. At the
handling facility, people--not automated conveyors and
lifts--handled the packages--shipping automation as we
know it today did not exist. It didn't have to because
labor was cheap and single-piece volume was low.

So maybe people don't care as much about their work
today. But I kind of doubt that their lack of care for
their work is the biggest factor in shipping damage.

73, Don Merz, N3RHT


--- W1EOF <[EMAIL PROTECTED]> wrote:



As people have stated, it's a combination of both.
People cared more about
their work back then and probably took better care
in how they handled
stuff. There was less pressure to "just get the
stuff outta here" than now
I'm sure.

Secondly it does not matter whether so much whether
you use a particular
material or not, it's HOW the materials are put
together that matter.
Someone in a reply said it doesn't matter how it's
packed if it gets dropped
six feet. I think you are stating my second point
from a different angle. I
wouldn't send a Valiant out my door unless I felt
confident... yes,
confident that it could withstand a six foot drop.
Probably an eight foot
drop. That's not unusual and std packing procedure
for a business. It's not
hard to do but it takes a little work and more than
that it takes thought on
how it should be boxed. I've sent hundreds of items
around the world.
Fragile glass items. Heavy radios. I never had one
damaged in transit. ALl
of those packages were expected to withstand at
least a six foot drop.

As an example, here is what I would do with a
small-medium sized
transmitter:

1. Remove the tubes. They get individually wrapped
in bubble-wrap and
shipped separately. Any other loose pieces get sent
separately in another
box. If you want you can in some case wrap that
stuff up and put it inside
but if you want to be sure, pack it separate.

2. Depending on the tranmitter, it's value, etc I
might need to make a
wooden support for the transformers.

3. Wrap this up in both directions with bubble wrap.
The one with the bigger
bubbles, not the small-bubble kind. Tape it good.
There should be at least a
couple of inches of bubblewrap on every surface.

4. Using bubblewrap or high-density foam fit this
assembly into a box. Not a
bad idea to put it into a heavy garbage bag and tape
before it goes in the
box.

5. Tape this box up. Tape it up GOOD. If heavy use
strapping tape as I
describe below. Now this is where many people would
stop. It looks like it's
ready to go, right? Well many people would ship this
out but it's not ready.

6. Get ANOTHER, larger box. ALlow for 3-4 inches in
every direction. In
between the two boxes you need some cushion. I
pesonally like peanuts but if
you use them they must be packed DENSELY. You want
the inner box to be able
to move a bit, but not much. Pack the peanuts in
there tight. Tape this box
up tight. Then get your strapping tape and wrap two
double bands of that in
each direction, each ba

Re: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Barry Sherwood
Egads! Pieter, you name is surely on the watch list
now! LOL ;>)

--- Pieter Gerlach <[EMAIL PROTECTED]> wrote:

> In response to some of the good ideas on how to and
> what to use to pack valuable pieces of equipment i
> want to relate my latest experiemce. It doesn't
> really matter what is used for packing if someone
> decides to open things up in the dying days of the
> "War on Drugs." I purchased A Viking Valiant from a
> fellow in Colombia who cardboard boxed with
> styrofoam and then wooden crated the old warrior.
> Presuming it was filled with cocaine or some other
> illegal substance either Colombian or Canadian
> Customs felt it had to be "stripped searched." 

__
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
http://mail.yahoo.com 


RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread John Lawson



On Wed, 16 Aug 2006, Bob Peters wrote:


Well I can tell ya all one big thing here ...Don Merz knows how to pack
gear...


   Speaking as someone who has, over the last decade or so, bought much, 
much gear from Don - I can verify this.   My R-390A and Johnson Valiant, a 
bunch of various test gear, piles of books, etc., etc



  Hey Don - maybe there's a little 'growth industry' for you to develop?


Merz Vintage Radio Transport Facilitators.



  Cheers

John  KB6SCO

who, just last evening, had several nice AM QSOs on the aforementioned 
390A and Valiant.






RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Don Merz
Well, I once shipped a Heathkit Mohawk to a guy. When
it arrived, he found a used plastic diaper among the
packing! 

That's as close as I've gotten to accidentally
shipping a kid in with a radio... 

73, Don Merz, N3RHT


--- Bob Peters <[EMAIL PROTECTED]> wrote:

> Well I can tell ya all one big thing here ...Don
> Merz knows how to pack
> gear...My god it took me a whole day to unpack a box
> that I got from
> Don... More packing material then gear...Must have
> been the kitchen sink
> in the box  Hi  ...
> I expected to find his first born in the bottom of
> the  box...
> 
> Bob W1PE
> 
> -Original Message-
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED] On Behalf
> Of Don Merz
> Sent: Wednesday, August 16, 2006 2:02 PM
> To: [EMAIL PROTECTED]; Discussion of AM Radio
> Subject: RE: [AMRadio] Packaging Radio Gear
> 
> 
> "People don't care about their work" is certainly a
> factor. They are returning the feeling they are
> getting from their employer--sometimes in spades. 
> 
> But to be complete, uncaring workers are probably
> not
> the main factor at work (pun) here. 
> 
> The biggest factor is probably the sheer volume of
> shipping that goes on today versus say, 1960. Most
> shipping was business to business back then, in
> large
> lots. Catalog sales to individuals were a tiny
> fraction of what they are today. If you wanted a
> radio, you went down to the ham radio dealer and
> bought one off the shelf that you carried the last
> mile yourself. Today, that last mile is part of the
> shipping task for radios ordered from catalogs.
> 
> Additionally, the majority of the shipment's trip
> was
> on steel rails instead of potholed asphalt--the
> stuff
> probably didn't get jolted around as much. At the
> handling facility, people--not automated conveyors
> and lifts--handled
> the packages--shipping automation as we know it
> today did not exist. It
> didn't have to because labor was cheap and
> single-piece volume was low. 
> 
> So maybe people don't care as much about their work
> today. But I kind of doubt that their lack of care
> for
> their work is the biggest factor in shipping damage.
> 
> 73, Don Merz, N3RHT
> 
> 
> --- W1EOF <[EMAIL PROTECTED]> wrote:
> 
> > 
> > As people have stated, it's a combination of both.
> > People cared more about
> > their work back then and probably took better care
> > in how they handled
> > stuff. There was less pressure to "just get the
> > stuff outta here" than now
> > I'm sure.
> > 
> > Secondly it does not matter whether so much
> whether
> > you use a particular
> > material or not, it's HOW the materials are put
> > together that matter.
> > Someone in a reply said it doesn't matter how it's
> > packed if it gets dropped
> > six feet. I think you are stating my second point
> > from a different angle. I
> > wouldn't send a Valiant out my door unless I felt
> confident... yes,
> > confident that it could withstand a six foot drop.
> > Probably an eight foot
> > drop. That's not unusual and std packing procedure
> > for a business. It's not
> > hard to do but it takes a little work and more
> than
> > that it takes thought on
> > how it should be boxed. I've sent hundreds of
> items
> > around the world.
> > Fragile glass items. Heavy radios. I never had one
> > damaged in transit. ALl
> > of those packages were expected to withstand at
> > least a six foot drop.
> > 
> > As an example, here is what I would do with a
> > small-medium sized
> > transmitter:
> > 
> > 1. Remove the tubes. They get individually wrapped
> > in bubble-wrap and
> > shipped separately. Any other loose pieces get
> sent separately in 
> > another box. If you want you can in some case wrap
> that
> > stuff up and put it inside
> > but if you want to be sure, pack it separate.
> > 
> > 2. Depending on the tranmitter, it's value, etc I
> > might need to make a
> > wooden support for the transformers.
> > 
> > 3. Wrap this up in both directions with bubble
> wrap.
> > The one with the bigger
> > bubbles, not the small-bubble kind. Tape it good.
> > There should be at least a
> > couple of inches of bubblewrap on every surface.
> > 
> > 4. Using bubblewrap or high-density foam fit this
> > assembly into a box. Not a
> > bad idea to put it into a heavy garbage bag and
> tape
> > before it goes in the
> > box.
> &

RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Bob Peters
Well I can tell ya all one big thing here ...Don Merz knows how to pack
gear...My god it took me a whole day to unpack a box that I got from
Don... More packing material then gear...Must have been the kitchen sink
in the box  Hi  ...
I expected to find his first born in the bottom of the  box...

Bob W1PE

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Don Merz
Sent: Wednesday, August 16, 2006 2:02 PM
To: [EMAIL PROTECTED]; Discussion of AM Radio
Subject: RE: [AMRadio] Packaging Radio Gear


"People don't care about their work" is certainly a
factor. They are returning the feeling they are
getting from their employer--sometimes in spades. 

But to be complete, uncaring workers are probably not
the main factor at work (pun) here. 

The biggest factor is probably the sheer volume of
shipping that goes on today versus say, 1960. Most
shipping was business to business back then, in large
lots. Catalog sales to individuals were a tiny
fraction of what they are today. If you wanted a
radio, you went down to the ham radio dealer and
bought one off the shelf that you carried the last
mile yourself. Today, that last mile is part of the
shipping task for radios ordered from catalogs.

Additionally, the majority of the shipment's trip was
on steel rails instead of potholed asphalt--the stuff
probably didn't get jolted around as much. At the
handling facility, people--not automated conveyors and lifts--handled
the packages--shipping automation as we know it today did not exist. It
didn't have to because labor was cheap and single-piece volume was low. 

So maybe people don't care as much about their work
today. But I kind of doubt that their lack of care for
their work is the biggest factor in shipping damage.

73, Don Merz, N3RHT


--- W1EOF <[EMAIL PROTECTED]> wrote:

> 
> As people have stated, it's a combination of both.
> People cared more about
> their work back then and probably took better care
> in how they handled
> stuff. There was less pressure to "just get the
> stuff outta here" than now
> I'm sure.
> 
> Secondly it does not matter whether so much whether
> you use a particular
> material or not, it's HOW the materials are put
> together that matter.
> Someone in a reply said it doesn't matter how it's
> packed if it gets dropped
> six feet. I think you are stating my second point
> from a different angle. I
> wouldn't send a Valiant out my door unless I felt confident... yes,
> confident that it could withstand a six foot drop.
> Probably an eight foot
> drop. That's not unusual and std packing procedure
> for a business. It's not
> hard to do but it takes a little work and more than
> that it takes thought on
> how it should be boxed. I've sent hundreds of items
> around the world.
> Fragile glass items. Heavy radios. I never had one
> damaged in transit. ALl
> of those packages were expected to withstand at
> least a six foot drop.
> 
> As an example, here is what I would do with a
> small-medium sized
> transmitter:
> 
> 1. Remove the tubes. They get individually wrapped
> in bubble-wrap and
> shipped separately. Any other loose pieces get sent separately in 
> another box. If you want you can in some case wrap that
> stuff up and put it inside
> but if you want to be sure, pack it separate.
> 
> 2. Depending on the tranmitter, it's value, etc I
> might need to make a
> wooden support for the transformers.
> 
> 3. Wrap this up in both directions with bubble wrap.
> The one with the bigger
> bubbles, not the small-bubble kind. Tape it good.
> There should be at least a
> couple of inches of bubblewrap on every surface.
> 
> 4. Using bubblewrap or high-density foam fit this
> assembly into a box. Not a
> bad idea to put it into a heavy garbage bag and tape
> before it goes in the
> box.
> 
> 5. Tape this box up. Tape it up GOOD. If heavy use
> strapping tape as I
> describe below. Now this is where many people would
> stop. It looks like it's
> ready to go, right? Well many people would ship this
> out but it's not ready.
> 
> 6. Get ANOTHER, larger box. ALlow for 3-4 inches in
> every direction. In
> between the two boxes you need some cushion. I
> pesonally like peanuts but if
> you use them they must be packed DENSELY. You want
> the inner box to be able
> to move a bit, but not much. Pack the peanuts in
> there tight. Tape this box
> up tight. Then get your strapping tape and wrap two
> double bands of that in
> each direction, each band about 25% of the way in
> from the edge of the box.
> If the box is long then I'd add two more bands in
> that direction. The
> strapping tape will prevent the box

RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Don Merz
"People don't care about their work" is certainly a
factor. They are returning the feeling they are
getting from their employer--sometimes in spades. 

But to be complete, uncaring workers are probably not
the main factor at work (pun) here. 

The biggest factor is probably the sheer volume of
shipping that goes on today versus say, 1960. Most
shipping was business to business back then, in large
lots. Catalog sales to individuals were a tiny
fraction of what they are today. If you wanted a
radio, you went down to the ham radio dealer and
bought one off the shelf that you carried the last
mile yourself. Today, that last mile is part of the
shipping task for radios ordered from catalogs.

Additionally, the majority of the shipment's trip was
on steel rails instead of potholed asphalt--the stuff
probably didn't get jolted around as much. At the
handling facility, people--not automated conveyors and
lifts--handled the packages--shipping automation as we
know it today did not exist. It didn't have to because
labor was cheap and single-piece volume was low. 

So maybe people don't care as much about their work
today. But I kind of doubt that their lack of care for
their work is the biggest factor in shipping damage.

73, Don Merz, N3RHT


--- W1EOF <[EMAIL PROTECTED]> wrote:

> 
> As people have stated, it's a combination of both.
> People cared more about
> their work back then and probably took better care
> in how they handled
> stuff. There was less pressure to "just get the
> stuff outta here" than now
> I'm sure.
> 
> Secondly it does not matter whether so much whether
> you use a particular
> material or not, it's HOW the materials are put
> together that matter.
> Someone in a reply said it doesn't matter how it's
> packed if it gets dropped
> six feet. I think you are stating my second point
> from a different angle. I
> wouldn't send a Valiant out my door unless I felt
> confident... yes,
> confident that it could withstand a six foot drop.
> Probably an eight foot
> drop. That's not unusual and std packing procedure
> for a business. It's not
> hard to do but it takes a little work and more than
> that it takes thought on
> how it should be boxed. I've sent hundreds of items
> around the world.
> Fragile glass items. Heavy radios. I never had one
> damaged in transit. ALl
> of those packages were expected to withstand at
> least a six foot drop.
> 
> As an example, here is what I would do with a
> small-medium sized
> transmitter:
> 
> 1. Remove the tubes. They get individually wrapped
> in bubble-wrap and
> shipped separately. Any other loose pieces get sent
> separately in another
> box. If you want you can in some case wrap that
> stuff up and put it inside
> but if you want to be sure, pack it separate.
> 
> 2. Depending on the tranmitter, it's value, etc I
> might need to make a
> wooden support for the transformers.
> 
> 3. Wrap this up in both directions with bubble wrap.
> The one with the bigger
> bubbles, not the small-bubble kind. Tape it good.
> There should be at least a
> couple of inches of bubblewrap on every surface.
> 
> 4. Using bubblewrap or high-density foam fit this
> assembly into a box. Not a
> bad idea to put it into a heavy garbage bag and tape
> before it goes in the
> box.
> 
> 5. Tape this box up. Tape it up GOOD. If heavy use
> strapping tape as I
> describe below. Now this is where many people would
> stop. It looks like it's
> ready to go, right? Well many people would ship this
> out but it's not ready.
> 
> 6. Get ANOTHER, larger box. ALlow for 3-4 inches in
> every direction. In
> between the two boxes you need some cushion. I
> pesonally like peanuts but if
> you use them they must be packed DENSELY. You want
> the inner box to be able
> to move a bit, but not much. Pack the peanuts in
> there tight. Tape this box
> up tight. Then get your strapping tape and wrap two
> double bands of that in
> each direction, each band about 25% of the way in
> from the edge of the box.
> If the box is long then I'd add two more bands in
> that direction. The
> strapping tape will prevent the box from bursting
> should it be dropped on a
> corner for instance. It's very strong stuff.
> 
> You're done.
> 
> Now if the transmitter is really large, or extra
> heavy (say > 80 or 100lbs)
> then you need to go to the next level and crate it.
> Basically you follow the
> steps above and then put that assembly into a box
> that is made of plywood
> with reinforced corners, etc. Making a suitable
> crate is somewhat of an
> art... a story for another day.
> 
> If you follow those steps listed above you will be
> able to drop that
> transmitter 6-8 feet without any damage to the box
> or the transmitter. It
> will hit with a funny dull sounds and sort of bounce
> (which is what you
> want, thats' the energy being absorbed and deflected
> not transferred to the
> transmitter).
> 
> 73,
> 
> Mark W1EOF
> 
> 
> > Could someone explain to me how radios were
> shipped back in the
> > 50's so tha

RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread W1EOF

As people have stated, it's a combination of both. People cared more about
their work back then and probably took better care in how they handled
stuff. There was less pressure to "just get the stuff outta here" than now
I'm sure.

Secondly it does not matter whether so much whether you use a particular
material or not, it's HOW the materials are put together that matter.
Someone in a reply said it doesn't matter how it's packed if it gets dropped
six feet. I think you are stating my second point from a different angle. I
wouldn't send a Valiant out my door unless I felt confident... yes,
confident that it could withstand a six foot drop. Probably an eight foot
drop. That's not unusual and std packing procedure for a business. It's not
hard to do but it takes a little work and more than that it takes thought on
how it should be boxed. I've sent hundreds of items around the world.
Fragile glass items. Heavy radios. I never had one damaged in transit. ALl
of those packages were expected to withstand at least a six foot drop.

As an example, here is what I would do with a small-medium sized
transmitter:

1. Remove the tubes. They get individually wrapped in bubble-wrap and
shipped separately. Any other loose pieces get sent separately in another
box. If you want you can in some case wrap that stuff up and put it inside
but if you want to be sure, pack it separate.

2. Depending on the tranmitter, it's value, etc I might need to make a
wooden support for the transformers.

3. Wrap this up in both directions with bubble wrap. The one with the bigger
bubbles, not the small-bubble kind. Tape it good. There should be at least a
couple of inches of bubblewrap on every surface.

4. Using bubblewrap or high-density foam fit this assembly into a box. Not a
bad idea to put it into a heavy garbage bag and tape before it goes in the
box.

5. Tape this box up. Tape it up GOOD. If heavy use strapping tape as I
describe below. Now this is where many people would stop. It looks like it's
ready to go, right? Well many people would ship this out but it's not ready.

6. Get ANOTHER, larger box. ALlow for 3-4 inches in every direction. In
between the two boxes you need some cushion. I pesonally like peanuts but if
you use them they must be packed DENSELY. You want the inner box to be able
to move a bit, but not much. Pack the peanuts in there tight. Tape this box
up tight. Then get your strapping tape and wrap two double bands of that in
each direction, each band about 25% of the way in from the edge of the box.
If the box is long then I'd add two more bands in that direction. The
strapping tape will prevent the box from bursting should it be dropped on a
corner for instance. It's very strong stuff.

You're done.

Now if the transmitter is really large, or extra heavy (say > 80 or 100lbs)
then you need to go to the next level and crate it. Basically you follow the
steps above and then put that assembly into a box that is made of plywood
with reinforced corners, etc. Making a suitable crate is somewhat of an
art... a story for another day.

If you follow those steps listed above you will be able to drop that
transmitter 6-8 feet without any damage to the box or the transmitter. It
will hit with a funny dull sounds and sort of bounce (which is what you
want, thats' the energy being absorbed and deflected not transferred to the
transmitter).

73,

Mark W1EOF


> Could someone explain to me how radios were shipped back in the
> 50's so that
> they arrived at the dealers with no apparent damage.  I wonder what the
> original packing was back then?




RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Grant Youngman
> It would seem that the reason our "boatanchors" are damaged 
> in shipment is either 

(1) the manner in which these heavy radios 
> are packaged or 

(2) how the shipper handles the package - 
> perhaps, a little of both.

It's certainly some of both, but in my experience MUCH more about (1) than
(2).  You can't throw a Valiant or a Globe Champ 300 into a used cardboard
box with some packing nuts and a few sheets of insulation foam and then
point a finger at UPS when something is damaged.  On the other hand, even
well protected, cushioned, crated and strapped to a pallet won't help if it
gets dropped 6 feet off the back of a truck ...

But the latter is less likely (either being dropped or being that well
packed) than the former ..

Grant/NQ5T




RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Bob Peters
OOOPS Geoff already said it  HI>>...

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of W5OMR/Geoff
Sent: Wednesday, August 16, 2006 7:28 AM
To: Discussion of AM Radio
Subject: Re: [AMRadio] Packaging Radio Gear


david knepper wrote:
> Could someone explain to me how radios were shipped back in the 50's
> so that they arrived at the dealers with no apparent damage.  I wonder

> what the original packing was back then? 

You mean back in the days when people actually took pride in their work?


-- 
Driving your AM Rig without a scope, 
is like driving your car at night, without headlights. (K4KYV)

--
73 = Best Regards,
-Geoff/W5OMR


__
AMRadio mailing list
Home: http://mailman.qth.net/mailman/listinfo/amradio
Help: http://mailman.qth.net/mmfaq.html
Post: mailto:AMRadio@mailman.qth.net
AMfone Website: http://www.amfone.net
AM List Admin: Brian Sherrod/w5ami, Paul Courson/wa3vjb



RE: [AMRadio] Packaging Radio Gear

2006-08-16 Thread Bob Peters
Dave not to get a big discussion going here but back in the 50's people
cared about there work and took pride in there work..Today people think
you owe them a living and pride is a thing of the past,,... I know this
to be a fact as I run a company with 42 employees  The over 40 group
cares the under 40 group could give two Hells or Damns about customer
service and people...  UPS and FedX are the total same...

Bob W1Pe

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of david knepper
Sent: Wednesday, August 16, 2006 7:00 AM
To: Discussion of AM Radio
Subject: Re: [AMRadio] Packaging Radio Gear


Could someone explain to me how radios were shipped back in the 50's so
that 
they arrived at the dealers with no apparent damage.  I wonder what the 
original packing was back then?

With all the thousands of expensive solid-state transceivers, computers,

etc. shipped today, I rarely ever hear of any of them getting damaged.
I do 
know that they are cradled in  styrofoam.

It would seem that the reason our "boatanchors" are damaged in shipment
is 
either the manner in which these heavy radios are packaged or how the 
shipper handles the package - perhaps, a little of both.

How were Viking Valiants, etc. packaged by the manufacturer?  I know
that 
many of these early radios went by rail or motor freight before the
advent 
of  UPS and FedEx?

Recently, I shipped a Collins 32V-3 transmitter to Chicago using FedEx 
services.  The transmiter was carefully boxed and then enclosed in a
wooden 
crate.  It helps to have a neighbor that works for FedEx!

Thanks

Dave, W3ST
Publisher of the Collins Journal
Secretary to the Collins Radio Association
www.collinsra.com - the CRA Website
Now with PayPal
CRA Nets: 3805 Khz every Monday at 8 PM EST
and 14255 every Saturday at 12 Noon EST
- Original Message - 
From: "Pieter Gerlach" <[EMAIL PROTECTED]>
To: 
Sent: Wednesday, August 16, 2006 6:02 AM
Subject: [AMRadio] Packaging Radio Gear


In response to some of the good ideas on how to and what to use to pack 
valuable pieces of equipment i want to relate my latest experiemce. It 
doesn't really matter what is used for packing if someone decides to
open 
things up in the dying days of the "War on Drugs." I purchased A Viking 
Valiant from a fellow in Colombia who cardboard boxed with styrofoam and

then wooden crated the old warrior. Presuming it was filled with cocaine
or 
some other illegal substance either Colombian or Canadian Customs felt
it 
had to be "stripped searched." When it arrived here at my home in Canada
the 
wooden crate was shattered, the cardboard and styrofoam sheets were 
scattered and every nut, bolt, screw and every other fastener had been 
removed and not replaced and a few strips of tape were wrapped around
the 
radio to hold things together. I took photos and refused to take
possession 
and am now in the process of filing claims...probably for the next year
and 
a half. I don't know if there is a message in this other than don't
purchase 
radios from countries that bureaucrats and officialdom hold suspect for 
whatever reason. I still appreciate all the ideas some of the other 
subscribers have contributed.

Pieter Gerlach VE1PPG
__
AMRadio mailing list
Home: http://mailman.qth.net/mailman/listinfo/amradio
Help: http://mailman.qth.net/mmfaq.html
Post: mailto:AMRadio@mailman.qth.net
AMfone Website: http://www.amfone.net
AM List Admin: Brian Sherrod/w5ami, Paul Courson/wa3vjb 

__
AMRadio mailing list
Home: http://mailman.qth.net/mailman/listinfo/amradio
Help: http://mailman.qth.net/mmfaq.html
Post: mailto:AMRadio@mailman.qth.net
AMfone Website: http://www.amfone.net
AM List Admin: Brian Sherrod/w5ami, Paul Courson/wa3vjb



Re: [AMRadio] Packaging Radio Gear

2006-08-16 Thread W5OMR/Geoff

david knepper wrote:
Could someone explain to me how radios were shipped back in the 50's 
so that they arrived at the dealers with no apparent damage.  I wonder 
what the original packing was back then? 


You mean back in the days when people actually took pride in their work?


--
Driving your AM Rig without a scope, 
is like driving your car at night, without headlights. (K4KYV)


--
73 = Best Regards,
-Geoff/W5OMR