Re: [drakelist] R4C IMD problem (was image problem)

2005-08-14 Thread Bob Henderson

Bob Henderson [EMAIL PROTECTED] made an utterance to the drakelist gang
--
Many thanks to those who have written off reflector expressing interest and
offering encouragement.

The primary mystery is why the 6EJ7 1st mixer in this particular R-4C has
such an abysmal IMD3 performance.  The mixer circuit isn't complex and I've
been through it a dozen times looking for faulty components but find none.

Without any specific knowledge of what the injection levels to the 6EJ7
ought to be, I've had little choice but to follow my instincts and aim to
increase the ratio of premix to wanted signals.

Having found the 6BA6 RF amp guilty of producing IMD3 products only 60dB or
so down and having found that increasing the screen voltage to 100V improved
this to around 80dB, Steve, VK6VZ told me that Tom, W8JI recommends
increasing the screen volts to 130V.  This I have done and so far as I can
determine, IMD3 products at the output of the RF amp are now 90dB down.
That has to be good.

However, the big problem is the 6EJ7 1st mixer and of course, the increased
output from the RF amp, consequent upon the increase in screen volts,
exacerbates that.  So I've reduced the gain of the RF amp to around 12-15dB
through the introduction of a 2k2 resistor and 50nF bypass cap into the
cathode feed.  This allows me to leave the AGC1 feed to the RF amp
unmolested.

Next, I set about increasing premix injection.  Basically I want to double
this from around 2V p.p to around 4V p.p.  It wouldn't be any use messing
about with the premix circuit itself, as I need the same injection from the
T-4XC premix chain.  It certainly doesn't make much sense to have to modify
the T-4XC premix chain too.  I decided use of a 2:1 UNUN was worth a try.  I
wound 7 trifilar turns on a T37-2 core (I think T37-7 would be better, but I
don't have one) and connected them appropriately.  I disconnected the premix
injection from the 10pF ceramic cap on g1 of the 6EJ7.  I then connected the
premix to the input side of the 1:2 UNUN and attached the output to the 10pF
cap.  Maybe the UNUN provides an unwelcome bit of loading but the premix
level still increased to a more desirable 3.5V p.p.  My fears about the
T37-2 core not being good enough for 10m where the premix injection is
around 35 MHz appear unfounded.  I still get a good 3.5V p.p. there.

So where has all of this got me?

Well, with two 30mV signals at the input to the RF amp I now get an output
of around 380mV, which feeds into the 6EJ7.  The premix injection is now
3.5V giving me an injection ratio of 9:1.  That feels a lot better to me
than the 2:1 I had before I made any changes.

So what about IMD3 response?

Well that has improved from around 45dB to around 70dB.  Now 70dB is
somewhat short of impressive but nonetheless, it's a sackload more than 45dB
:-))  This 70dB figure holds good for 60 kHz spacing and for 2 kHz spacing.
(Sherwood CF600/6 installed).

Remaining concerns?

Despite the significant change in injection ratio at the input to the 1st
mixer, examination of the IMD3 products at its output confirm that this
mixer is still the fundamental constraint on overall IMD3 performance.

I'm still scratching my head over why this mixer in its standard config
should be so bad.  Though at least I can now listen usefully to 40m in the
early evening while I do so:-)

73

Bob, 5B4AGN


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Re: [drakelist] R4C IMD problem (was image problem)

2005-08-12 Thread Bob Henderson

Bob Henderson [EMAIL PROTECTED] made an utterance to the drakelist gang
--
I understand it's bad etiquette to respond to your own posts but this is
more of an addendum than a response, as such :-)

Before I go further, I should point out I have a powerful feeling that if I
knew what I was doing, I might possibly be on the verge of achieving
something useful!  The reality however, is that I obviously don't know what
I'm doing and consequently, although I can see the trees clearly, it's hard
to discern the wood :-)

Unable to avoid tinkering, I have set about reducing the input to the 1st
mixer from the RF stage.  Having decided to do this, I first took the step
of improving the DR of the RF stage by reducing the value of the screen feed
resistor from 18k to 6.8k increasing Vscr from around 55V to 95V.  I then
set about reducing the stage gain.  I seperated g1 of the RF stage from AGC1
and instead applied a variable bias voltage.  I currently have this set
to -7.5V.  With this arrangement, all sign of IMD3 products on 40/20m have
entirely disappeared.

I have adjusted the s-meter to compensate for reduced RF gain and everything
appears hunky dory, though I don't believe it really is, even for a moment.
Essentially, an S9+40dB signal at the input now yields about 250mV p.p. at
the o/p of the RF amp.  IMD3 products appear to be 80dB down.  With about
2.1V p.p pre-mix injection this is an injection ratio at the input of the
1st mixer of around 8:1.

A less enquiring mind might consider this a fix but I'm not convinced!

Have I achieved anything more than a front-end attenuator would achieve?
What should the pre-mix injection level really be?  With strong BC signals
on 40m, what is an expected p.p o/p from the 6BA6 RF stage?  If I could only
lay my hands on the appropriate addition of Soap, I'm sure these, among
other, questions would be answered :-)

I'm fumbling around in the dark here.  Does anyone have a torch?

73

Bob, 5B4AGN


- Original Message -
From: Bob Henderson [EMAIL PROTECTED]
To: drake mailing list drakelist@www.zerobeat.net
Sent: Friday, August 12, 2005 8:37 AM
Subject: [drakelist] R4C IMD problem (was image problem)



 Bob Henderson [EMAIL PROTECTED] made an utterance to the drakelist
gang
 --
 Oh no he's back!, I hear you say.

 I finally got some time this morning to put the R4C back on the bench.  I
 have modified my test setup to use direct injection of signals via
 attenuators.  My signal generators are a TS570 and a TS870.  Both are
 producing 10W output into dummy loads from which signals are bled off
 through 100k resistors to a common 50 ohm resistor.  The output across
this
 second 50 ohm resistor is fed to a 2 way coax switch allowing me to inject
 the resulting two tone signal into either the R4C or a TS930.  The TS570
was
 running on 14100 kHz and the TS870 on 14170 kHz.

 I injected the two-tone signal into the TS930 and it produced signals on
 14100  14170 of around S9+50dB on the 930 s-meter.  I checked for a third
 order product on 2*14100 - 14170 = 14030 and it was audible but making no
 discernible s-meter deflection.  Somewhere around 90dB down.  Next, I
 injected the same two-tone signal into the R-4C.  Signals at 14100  14170
 indicated S9+45 on the R-4C and at 14030 indicated S9.  Apparently, only
 around 45dB down.

 I then connected the 930 via *10 scope probe to the output of the 5645
 roofing filter and tuned the 930 to that frequency.  I tuned the R-4C to
 14100  14170 and found 1st mixer output on 5645 at around S9+40.  I then
 tuned the R-4C to 14030 and the 930 s-meter indicated S8 or around 45dB
 down.

 At this point I believe I have reconfirmed the following:

 1. The TS930 has adequate IMD3 performance to serve as a spectrum analyser
 in this test.
 2. My makeshift combiner/attenuator for the signals from the 570  870
 introduces no discernable IMD of its own.
 3. The R-4C IMD problem is caused somewhere in the 6BA6 RF stage and 6EJ7
 mixer stage.

 Next, I connected the output of the R-4C rf stage into the TS930 via my
*10
 scope probe.  I checked for signals on 14100  14170.  These were
 end-stopping the 930 s-meter so I added some attenuation to bring them
down
 to S9+50.  I checked 14030 and found the IMD was at S7 or around 65dB
down.
 This is not good but not as bad as only 45dB down.

 I increased the screen voltage on the RF amplifier 6BA6 and found I could
 increase the gap between the two-tone signal strengths and the IMD to
better
 than 80db.  At this point I thought I was onto a winner.  I reconnected my
 *10 scope probe to the 5695 roofing filter output and checked for the
 relative strength of the IMD to two-tone signals at that frequency.
 Disappointingly the gap had narrowed to 40 dB.

 My suspicions at this point are:

 1. The IMD performance of the 6BA6 RF amp can be improved by an increase
in