[Elecraft] [K2] POWER control has no effect on actual transmit power

2012-10-27 Thread Ben Byer
I've had fun putting together K2 #7373, and am finally at the point of doing 
the 40-Meter Transmitter Alignment (manual, p.78).   I have the unit connected 
to a 50-ohm dummy load, and am trying to tune L1 and L2 to show 2W on the 
internal wattmeter.   When I press TUNE, the measured power ranges from 
0.2W-0.4W.

I can adjust the POWER knob to show 0.1W - 15.2W while the unit is idle, so the 
knob reading circuit works -- but adjusting the knob doesn't change the 
reported transmit power even slightly (remains 0.2W-0.4W), and neither does 
adjusting L1 or L2.

I suspect that the measurement is correct, because the overall unit power 
consumption is measured as 11.9V 0.20A when idle, and 0.42-0.44A when in TUNE 
mode (regardless of what I set POWER to before enabling TUNE -- same result 
with 0.1W vs 15.2W)

I already checked the voltages on RF Q5, Q6, Q7, and all seem reasonable.  
(Actually, initially I measured 0v on the Q6/Q7 collector during transmit, and 
discovered that I had swapped two wires on T3.   Fixing that brought the 
voltage up to almost 12v, but did not change the transmit power).

Any suggestions?

Thanks,
Ben (KJ6ZGJ)

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Re: [Elecraft] [K2] POWER control has no effect on actual transmit power

2012-10-27 Thread Ben Byer

On Oct 27, 2012, at 6:23 PM, Don Wilhelm  wrote:

>> On 10/27/2012 7:44 PM, Ben Byer wrote:
>> I've had fun putting together K2 #7373, and am finally at the point of doing 
>> the 40-Meter Transmitter Alignment (manual, p.78).   I have the unit 
>> connected to a 50-ohm dummy load, and am trying to tune L1 and L2 to show 2W 
>> on the internal wattmeter.   When I press TUNE, the measured power ranges 
>> from 0.2W-0.4W.
> 
> You are in for some Transmit Signal Tracing.  Turn to appendix A in the K2 
> manual and do the steps indicated there.

Okay, did that.  (Lacking a signal generator, I skipped the Receive tracing, 
but I can try to find one and go back and do that if necessary.)

I did up through the ALC section successfully -- VPWR is 4.925.  All following 
values are measured with key-down.
RF probe values tend to be higher than expected -- for Xmit mixer, I get:
2. Xmit Mixer Output: Expected 0.016 Vrms, actual 0.220
3. Buffer Output: Expected 0.200, actual 1.52 (ratio is 6.9)
4. Band-Pass Filter Output: Expected 0030, actual 0.046
5. T-R Switch #1 Output: Expected 0.029, actual 0.032

Pre-driver, Driver and PA
1. Pre-Driver Output (Q5):  Expected 0.120 Vrms, actual: 3.25   (or sometimes 
1.  I checked this several times, I can't explain it)
2. Driver Input (Q6) : Expected 0.026, actual 0
3. Driver Output: Expected 1.8, actual 0

It seems that the Q5 output is way higher than expected, and then the driver 
input is almost zero.
I tried to trace the signal between Q5 and Q6 from the top of the board -- pin 
one of T1 is 3.25 or 1v, pin 3 is 1/3rd of that, and then that reduced signal 
drops from 3.25v on one side of C121 to 0v on the other side of C121.   (Or at 
least, that's what it looks like from above the board -- is there any way to 
safely run the radio with the heat sink removed and the transmitter on?)

Cheers,
Ben (KJ6ZGJ)

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Re: [Elecraft] [K2] POWER control has no effect on actual transmit power

2012-10-28 Thread Ben Byer

On Oct 28, 2012, at 5:51 AM, Mike K8CN  wrote:

> It sounds like re-heating of the solder connections on both sides of C121 is
> in order.  The fact that your RF voltage on terminal 3 of T1 has the proper
> ratio to that on terminal 1 implies that T1's solder joints are OK.  The
> absence of RF on the driver (Q6 base circuit) side of C121 could be due to a
> very low impedance being presented there, but this would have been reflected
> in a much lower voltage reading at terminal 3 of T1 ** if ** C121 was
> properly connected.

Thank you (and Don) very much for your help!   Reflowing C121 fixed it, and my 
K2 is now complete.  Now I just have to come up with an antenna, and I'll be on 
the air.

Cheers,
Ben (KJ6ZGJ)

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