Re: [Elecraft] Heathkit Returns!

2011-09-12 Thread D.W. Fearn
This Heathkit thread has been very interesting to me as a 
manufacturer of professional audio equipment that uses a lot of 
vacuum tube circuitry. When I did the first designs for our products 
20 years ago, I had a Heathkit-style assembly procedure in mind. In 
fact, at one time, I made an assembly manual that copied the Heath 
format with the check-off boxes, solder or don't solder, etc.

When I started out, I was building each unit myself, and as much as I 
enjoyed it, after a while I thought I was in "Heathkit-hell." Now I 
have six assemblers who do 95% of that work, and they do a better job 
of it than I could do. I rotate them through the nine products we 
make so they don't get burned out building the same thing all the time.

Parts are readily available for this type of construction. DigiKey, 
Mouser, and Newark are all on our suppliers list for those components 
we do not buy in sufficient quantity to purchase directly from the 
manufacturer. Prices can be high, and for us a major challenge is 
finding replacements for parts that are become unavailable. But the 
parts you need to build almost anything are out there if you're 
willing to do a little searching.

Although all our products use vacuum tubes in the audio path, we also 
use a lot of solid-state components in peripheral circuitry. For 
example, we build an audio compression amplifier that uses a 
pulse-width modulator as the level control element (with a FET 
switch). It always makes me smile to see a printed circuit board with 
SMT parts on it just an inch from a point-to-point tube socket. We 
hand-solder all those SMT parts.

Take a look at the products we make and you will see how I was 
influenced by the equipment I loved from the 1950s. www.dwfearn.com

73,

Doug K3KW


The demand for leaded parts may be lower, but don't count them out. We
can still purchase all of the parts for our "full" kits without any
trouble. That's hundreds of different leaded parts from dozens of
vendors. (Our full kits include the K1, K2, KX1, transverters, and
nearly all of our mini-modules and accessories.)

Take through-hole ICs, for example: Digikey shows about 400 different
8-pin DIP dual op-amps in stock from 17 different manufacturers. They
stock over 700 types of DIP-package Microchip PIC parts. The SA612AN 8-
pin DIP oscillator/mixer found in many ham designs is carried by at
least half a dozen vendors, with thousands in stock.

"Interesting" I/O chips like the TI TPIC6595N 8-bit shift register/
peripheral driver are still widely available in DIP packages -- I
counted 9 vendors for this part.

Or how about a leaded, 10-K, 1/4-watt, 5% resistor? Digikey has well
over 2 million in stock from three manufacturers.

Finally, consider transistors. I found 21 stocking vendors for new
2N's, and there must be tens of millions of them available
surplus. Digikey alone stocks 10 different kinds of TO-92 JFETs.

Home brew with full-size parts lives on!

73,
Wayne
N6KR


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[Elecraft] K3 Build & Audio

2008-06-18 Thread D.W. Fearn
K3/100 s/n 920 is built and on the air (although I have frustratingly 
little time to get on the air these days). The kit assembly went very 
smoothly; the only problem was a shortage of two of the 2-56 screws 
that hold on the LCD cover. It's probably my fault, but Elecraft sent 
replacements at no charge and I had them in a couple of days.


I sorted all the hardware into little drawers in an old plastic parts 
cabinet I had, but in retrospect, I would not have bothered with that 
level of organization. I would suggest separating the various screws 
that differ by only 1/16" ahead of time, however, since this will 
save a lot of ruler time during assembly.


Everything fit perfectly for me, and even the front panel assembly 
went smoothly. I think all the discussion of the front-panel 
difficulty had primed me for struggling with it for a half hour, but 
it actually took less than five minutes. Patience is required. It 
sounds like a 30-second step in the assembly, but be mentally 
prepared for a longer period of manipulation.


I estimate that my total assembly time was about 8-10 hours, with 
lots of interruptions.


I was pleased that not only did it power up perfectly at each step, 
but even the firmware update was as smooth as any computer-centered 
process I have ever encountered. I decided to try Ham Radio Deluxe 
with my new K3 and it couldn't have been more than 10 minutes between 
walking into the shack and having HRD up and running perfectly 
(including the download and installation process). Wonderful program, Simon.


I also added a cover by Rose Kopp, which is a terrific accessory. As 
soon as I took the new cover out of the bag, my wife grabbed it and 
turned it inside-out to examine the stitching. She pronounced it 
first-class, and I agree. Rose is wonderful to work with, too.


As someone who has worked in professional audio for 40 years, I am 
very sensitive to the audio quality of various radios. My old Collins 
75A4 still sounds better than anything (except for the 60Hz hum), but 
the K3 audio is about the best of any current radio I have heard. I 
also have an Orion I, which I still like and plan to keep, but the K3 
audio is much better. There are subtle distortions in most 
transceiver audio output stages that may measure pretty well, but are 
fatiguing during long periods of listening. I haven't used the K3 in 
a contest yet (and I'm a casual contester), but I predict that it 
will be a joy to listen to under those conditions.


And the radio is so small and portable that I ran a length of coax 
from the shack to my office so I can bring the radio there for 
informal operating.


Doug K3KW

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[Elecraft] K3 Katiegram received

2008-05-06 Thread D.W. Fearn

K3/100 kit ordered Dec 10.
Katiegram May 5 for shipping in 7-10 days.
Exciting!

Doug K3KW

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