[Elecraft] Help with KPA 100 Alignment and Installation

2007-03-25 Thread Les and Lynn
Folks,

I solved the problem with the SWR Bridge null adjustment (CI) by reflowing a 
bunch of solder joints (i.e., Don's usual suggestion) around T1, R21 and R22. 

However, now I have a new problem -  I am drawing to much power in the transmit 
tests of on pg 50 of the KPA 100 manual. My metered Astron switching power 
supply shows 25 Amps on key down (2-3 sec.) at 100 watts. Calculating the 
amperage across R7 shows 21 Amps - still to much. Q1 seems to get 
preferencially hot compared to Q2 during the 2-3 sec.key down. The signal 
sounds great in a remote receiver. Changing the values of R26 and R27 doesn't 
seem to effect the power reading.

I probed voltages and the deviating voltages are shown below:

Q1 RX - All OK
Q! TX - B=0.532V and C= 13.26 V  Note - Voltage input at  K2 Display is 14.2 
VDC 

Q2 RX - All OK
Q2 TX - B=0.523 V and C= 13.28 V

Q3 RX - All OK
Q3 TX - B= 0.543 V

Q4 RX - All OK
Q4 TX - C=14.23 V

Q5 RX - All OK
Q5 TX - B = 2.8 V and C=0 V

Any ideas on what to do next would be appreciated.

73,

Les WA3SGZ

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[Elecraft] Help with KPA 100 Alignment and Installation

2007-03-25 Thread Les and Lynn
I am currently building up a KPA100 amplifier (i.e., a recent vintage unit
purchased at the Orlando Hamcation Elecraft booth in February, 2007) and
have reached a problem during the alignment and installation phase of this
build. My basic K2 is a Rev. B model (i.e., S/N 4751).

The first weird thing that happened is in reference to the resistance values
shown on page 43 of the KPA100 manual.  I have an old but serviceable Fluke
Model 29 multimeter that I used for these resistance measurements. I
connected the black probe of the multimeter to ground and the red probe to
each of the test points noted.  In each case, the readings were negative in
polarity, but on an absolute scale, met all the resistance values shown in
the table. Reversing digital volt meter probe polarity (i.e., the red probe
was attached to ground) resulted in resistance values that agreed with the
page 43 values (yes - the probes were correct at the meter!!).  I then
tested several conventional resistors that I had on the workbench as well as
during the continuity check of the K2 final transistors when I re-installed
the K2 heat sink (i.e., as instructed on page 45 of the KPA100 manual) and
all tests with this volt meter were normal. So, do I have a problem with
these readings or are they normal?

On page 46 of the KPA 100 manual with the amplifier connected to the K2 as
instructed, the J3 + lead (red) voltage value was -0.029 V instead of 0 V.
I. checked this measurement several times and this small but significant
voltage was consistently there.  So the question is, is a small negative
voltage significant or should it be considered within a rounding value to be
0V as stated in the manual?

On page 47 of the KPA 100 manual with the amplifier connected to the K2 as
instructed, I hear the 4 MHz crystal oscillator signal very clearly.
Depending on the receiver mode (i.e. upper sideband, lower sideband, RATTY,
or CW, the signal is just violating (i.e., to 3.996 MHz) or just above the
80 m band edge. Rotating capacitor C27 to move the frequency higher has no
effect. So the questions are: How much frequency swing does C27 provide?
What is causing this lack of frequency movement?  Should I be worried?

On page 47 of the KPA 100 manual with the amplifier connected to the K2 as
instructed, under the SWR Bridge Null Adjustment (CI), the SWR null trimmer
works as advertised, and I can change the SWR reading; however, I get no
power out of the amplifier with the K2 output set at 5 W.  Initially I was
powering the amplifier and the K2 with a freshly charged, 12 V, 7 AH power
gel cell battery, but when I saw that the transmit power from the amplifier
was nonexistent (i.e., 0.1 W), I switched to powering this set up with a 12
V automotive storage battery reading 12.53 V (note that I was saving my
Astron 20 amp switching power supply to power the KPA 100 alone since two
power supplies are required during testing).  In receive mode, the K2
display read 12.1 V and 0.36 Amps and had previously passed all receiving
tests. However, in transmit mode, the K2 flashes a momentary high current
signal, and the K2 display reads 10.3 V at 3.98 Amps with no measured power
output from the SO239 connector of the amplifier. Furthermore, if the K2
remains in tune mode for longer than 30 seconds, the final transistors heat
sink gets fairly warm, and the K2 will either shut down for a few minutes
(i.e. the thermal fuse activates) or just reboot.  Removing the K2 from the
amplifier results in normal operation of the K2.  This problem has
completely stopped by alignment and testing of the amplifier, and I would
appreciate any assistance that you can give me relative to this problem.

Thanks in advance for your help.

73

Les Kramer WA3SGZ

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[Elecraft] PSK31 with the K2

2007-01-03 Thread Les and Lynn
Hi Randy,

I have used PSK31 with my K2 (S/N 4751) for about 2 years and have been on
PSK for about 6 years total. I originally bought an original "Rigblaster"
( original serial port version) for my IC706MIIG and later adapted the RJ45
connectors for the ICOM radio to interface with the K2 8 pin mike socket
(i.e., I made an RJ45 to 8 pin cable and changed the internal jumpers to
Kenwood). Because I use an Elecraft supplied Heil desk mike, I have the mike
biasing resistor internal to the radio as opposed to within the mike
connector as many people use (i.e., for different mike selections). I have
used Digipan exclusively since I went on PSK31 and am now used V 1.7. My
computers are totally obsolete (either a Pentium 200 MHz desktop clone
that's about 10 years old or a 350 MHz laptop for Field Day). In either
case, the K2 has always worked great with this setup in the shack or in the
field. I typically run 12 watts (i.e., using a heat sink finger touch
temperature sensing test every 2-5 minutes - it never gets hot for normal
QSO's), and for high use operations like field day, I direct fan cooling air
over the heat sink. The official Elecraft position for PSK31 ops is 5 watts.

The only problem that I had was in building the cable where I forgot that
the opposite end connections of CAT cables are 180 deg different. After I
mastered this problem, I had one field day cable to 8 pin connector cold
solder joint failure. Other than these two cable problems, I have had 0 PSK
problems, and none at all with the K2. BTW - I'm not wedded to the
RigBlaster (although it has worked flawlessly and WMR is a responsive
vendor - I just used what I had on hand). If I were to do it again, I'd
probably homebrew an interface first or buy a commercial one as a second
choice.

Good luck with PSK31.

Les WA3SGZ

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