Re: [Elecraft] [K2] MAB - anyone picking this up?

2014-05-28 Thread David Woolley (E.L)
I'd just noticed the MAB on the LA3ZA modifications page and was doing 
initial research, although my feeling is that the component sourcing 
costs are going to be too high to justify, especially if one has to buy 
the extender and pay customs clearance fees on it as well as multiple 
lots of international shipping (Mouser is OK if one can bulk up the 
order with other things that only they can supply, as they have special 
arrangements to pay UK taxes up front).


I don't have the capabilities for cutting up the boards and I'm not sure 
if I could sell them on anyway (also there may also be consequences of 
becoming a manufacturer in terms of legal responsibilities).  However, I 
did have a look at the ExpressPCB site and I noted:


1) they advise against cutting up four layer boards because of the risk 
of shorting power and ground planes.  That suggests yields from the 
separation process could be low.


2) they do do large runs much more cheaply, so creating industry 
standard CAD files may not be necessary.


3) it is difficult to understand why the setup costs are so high and I 
wonder why they can't give a discount on re-orders from the same CAD file.


--
David Woolley
Owner K2 06123

On 27/05/14 19:42, Dave KW4M wrote:

Each panel contains three MAB boards.  So the cost per MAB board would be
$11.98.

I used a shear to cut out the individual boards.  I believe Tom used a band
saw.

If there was sufficient demand it would make sense to convert the layout to
use industry-standard Gerbers and place a larger order from a regular board
house.  The cost would then be very low.


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Re: [Elecraft] [K2] MAB - anyone picking this up?

2014-05-28 Thread Dave KW4M
The project is at that awkward point where more than a few prototypes are
desired but likely not enough to enable a reasonably priced production run. 
Ideally someone with resources beyond mine would want to pick it up at some
point if the numbers are there to justify it.

ExpressPCB's advice against cutting four layer boards was noted and
considered.  To reduce the possibility of shorts, the internal plane layers
were designed to have voids in the areas where cuts are to be made.  In my
estimation, electrical shorts due to cutting the boards is not an issue.




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Re: [Elecraft] [K2] MAB - anyone picking this up?

2014-05-28 Thread Edward R Cole
I know not what a MAB board is, but I bought pcb's from ExpressPCB 
and cut them using a dremel cutoff  wheel run against a metal ruler 
to keep a straight line.  Comes out very neat.  The clue is to allow 
some space on the board for cutting.  For little projects this works 
out cheaper.


I made TR boards with RF sensing ckt as example and my five band LP 
filter for the amplifiers I built.  Those were large boards (5.5x9 
inch) so cutting was required.


73, Ed - KL7UW
http://www.kl7uw.com
Kits made by KL7UW
Dubus Mag business:
dubus...@gmail.com

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Re: [Elecraft] [K2] MAB - anyone picking this up?

2014-05-28 Thread Phil Wheeler

Thanks, Ed. Sounds like good advice -- and I have that tool :-)

Phil W7OX

On 5/28/2014 11:59 AM, Edward R Cole wrote:
I know not what a MAB board is, but I bought pcb's from ExpressPCB and 
cut them using a dremel cutoff  wheel run against a metal ruler to 
keep a straight line.  Comes out very neat.  The clue is to allow some 
space on the board for cutting. For little projects this works out 
cheaper.


I made TR boards with RF sensing ckt as example and my five band LP 
filter for the amplifiers I built.  Those were large boards (5.5x9 
inch) so cutting was required.


73, Ed - KL7UW


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Re: [Elecraft] [K2} MAB - anyone picking this up?

2014-05-27 Thread Chip Stratton
I'm willing to place an order for these boards under these conditions:

These boards come 3 to a sheet from ExpressPC boards. You have to cut the
three boards out with a shear to use them, then there are some other minor
mods to each board as documented in the PDF I linked to above.

The per order setup fee for this 4 layer board is very high at $276
minimum. If I order 6 sheets the order total will be $336. If 5 other
people will each commit to buy a sheet of 3 boards for $56 I'll place the
order. Each person would be responsible for doing with those three boards
what they please, be that sell to friends, list members, or whatever.

I'm not optimistic that enough will express interest, but its worth a shot.
I emailed Tom Taylor's contact over a week ago but haven't heard back, so
don't know whether or not Doug will be following through with those plans.

So, if there is interest in this, let me know.

Chip
AE5KA
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Re: [Elecraft] [K2} MAB - anyone picking this up?

2014-05-27 Thread Dave KW4M
It does not have to be that expensive.

The boards can be purchased using their 4-layer MiniboardPro service.  The
current cost is $98 plus $9.85 shipping for three identical panels.

Each panel contains three MAB boards.  So the cost per MAB board would be
$11.98.

I used a shear to cut out the individual boards.  I believe Tom used a band
saw.

If there was sufficient demand it would make sense to convert the layout to
use industry-standard Gerbers and place a larger order from a regular board
house.  The cost would then be very low.

73,
Dave




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Re: [Elecraft] [K2} MAB - anyone picking this up?

2014-05-27 Thread Chip Stratton
Thanks for pointing out my error Dave. I wasn't looking closely enough, and
that makes it much better. I'll modify my proposal:

I'll order three sheets for $110, so $37 each sheet with three boards.

If two others will agree to buy a sheet of three boards for $37, I'll do it.

Chip


On Tue, May 27, 2014 at 1:42 PM, Dave KW4M gene...@bellsouth.net wrote:

 It does not have to be that expensive.

 The boards can be purchased using their 4-layer MiniboardPro service.  The
 current cost is $98 plus $9.85 shipping for three identical panels.

 Each panel contains three MAB boards.  So the cost per MAB board would be
 $11.98.

 I used a shear to cut out the individual boards.  I believe Tom used a band
 saw.

 If there was sufficient demand it would make sense to convert the layout to
 use industry-standard Gerbers and place a larger order from a regular board
 house.  The cost would then be very low.

 73,
 Dave




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Re: [Elecraft] [K2} MAB - anyone picking this up?

2014-05-27 Thread Lou Voerman W2ROW

Chip - I am in for a three board sheet for $37.

Thanks for picking this up.

Lou W2ROW


Chip Stratton wrote
 Thanks for pointing out my error Dave. I wasn't looking closely enough,
 and
 that makes it much better. I'll modify my proposal:
 
 I'll order three sheets for $110, so $37 each sheet with three boards.
 
 If two others will agree to buy a sheet of three boards for $37, I'll do
 it.
 
 Chip





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Re: [Elecraft] [K2} MAB - anyone picking this up? (Lou Voerman W2ROW)

2014-05-27 Thread Matthew J. Wolf

I would like one of the boards.

 I would be willing to to pay for one of the three board sheets if no 
one comes forward to buy the second sheet.


-Thanks
  Matt, N4MTT
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[Elecraft] [K2} MAB - anyone picking this up?

2014-05-25 Thread Chip Stratton
Anybody working on another batch of the Modular Accessory Board for the K2
as documented here:
http://www.genebitsystems.com/david/K2MiscAccessoryBoard/index.htm

Tom Taylor did a couple batches and distributed the boards, for which he
deserves a round of kudos, but he isn't in a position to do it again. He
had suggested that someone was giving thought to the project, but I don't
know if that is coming to fruition.

Any word on this? I need a blank board myself, btw.

Chip
AE5KA
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Re: [Elecraft] [K2} MAB - anyone picking this up?

2014-05-25 Thread Phil Wheeler
Me too, Chip. Bad part is I had one, collected all 
the parts to do the build and now I can't find it: 
Not in envelope it arrived in nor the drawer that 
and the components are in -- so I fear it may have 
somehow been trashed.


Phil w7ox

On 5/25/14, 5:48 AM, Chip Stratton wrote:

Anybody working on another batch of the Modular Accessory Board for the K2
as documented here:
http://www.genebitsystems.com/david/K2MiscAccessoryBoard/index.htm

Tom Taylor did a couple batches and distributed the boards, for which he
deserves a round of kudos, but he isn't in a position to do it again. He
had suggested that someone was giving thought to the project, but I don't
know if that is coming to fruition.

Any word on this? I need a blank board myself, btw.

Chip
AE5KA


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