Re: [Elecraft] Concentric knobs??

2011-06-24 Thread hb9ari
Hello Guy,

I think that you have found the good explanation!

May be some of these knobs don't get a correct or sufficient  pre-aging (?)
procedure before leaving the factory; at my QRL pro, we get this kind
of problem with molded plastic enclosure breaking some time after
they were bee assembled.

In French, we are speaking of retrait but i don't find
the correct translation!

My best 73,
Rudi, HB9ARI

On 23.06.2011 19:31, Guy Olinger K2AV wrote:
 Having managed to break a few myself (have to remind myself I'm not
 rebuilding an auto engine), I think what is going on is that the knobs
 are (or were) still curing, causing them to shrink a tiny bit after
 being tightened on the shaft.

 I think the curing accelerates after being put on the radio because
 they have free air around them, instead of being in a bin or box. I
 found the screws TIGHTER a week after I put the knobs on.  I simply
 loosened and retightened them to pinky torque and no problems since.

 Pinky torque is to use your pinky ONLY as pressure on the allen wrench
 when tightening. One probably does not even need that much.

 73, Guy.

 On Thu, Jun 23, 2011 at 1:46 AM, hb9arihb9...@bluewin.ch  wrote:
 Hi Brian,

 Thank you for the reply.
 As i bought an assembled K3, i don't
 tighten the screws.
 As Tim explained in his message, this problem
 was present sometimes in a particular batch.

 I will send an email to the parts department.

 My best 73,
 Rudi, HB9ARI



 On 23.06.2011 00:50, Brian Maynard wrote:
 I had the same problem at the time I built K3 #4974. Elecraft sent
 replacements right away (the usual excellent service), and coached me not to
 over tighten the set screws (two per knob). The knobs are pretty soft and
 deform easily if over tightened.

 -
 Brian,  op K1NW
 --
 View this message in context: 
 http://elecraft.365791.n2.nabble.com/Concentric-knobs-tp6502754p6506455.html
 Sent from the Elecraft mailing list archive at Nabble.com.
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Re: [Elecraft] Concentric knobs??

2011-06-24 Thread Vic K2VCO
This happened more than 30 years ago so I can tell the story. I worked at a 
kibbutz 
factory in Israel where we made plastic faucets by injection molding. The 
correct 
adjustment of the temperature profile of the molding cycle was critical to many 
characteristics of the finished parts.

Our engineer was going to Germany to demonstrate some products, so we carefully 
tested his 
samples so that he would not be embarrassed in front of the quality-conscious 
Germans.

At the demonstration, he turned the knob on the hot-water side of the faucet: 
snap. Then 
he tried the cold-water side: snap. Both stems broke off neatly inside the 
faucet!

The German engineers were not amused. Ultimately we learned how to adjust the 
molding 
machines properly!

On 6/24/2011 7:12 AM, hb9ari wrote:
 Hello Guy,

 I think that you have found the good explanation!

 May be some of these knobs don't get a correct or sufficient  pre-aging (?)
 procedure before leaving the factory; at my QRL pro, we get this kind
 of problem with molded plastic enclosure breaking some time after
 they were bee assembled.

 In French, we are speaking of retrait but i don't find
 the correct translation!

 My best 73,
 Rudi, HB9ARI

-- 
Vic, K2VCO
Fresno CA
http://www.qsl.net/k2vco/
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Re: [Elecraft] Concentric knobs??

2011-06-24 Thread hb9ari
Hi Terry,

Thank you for the translation !
Correct, opposite of expand.

My best 73,
Rudi, HB9ARI

On 24.06.2011 16:25, Terry Posey wrote:
 Retrait = contract or shrink  (the opposite of expand)

 73, Terry K4RX


 -Original Message-
 From: elecraft-boun...@mailman.qth.net
 [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of hb9ari
 Sent: Friday, June 24, 2011 10:13 AM
 To: Elecraft-forum
 Subject: Re: [Elecraft] Concentric knobs??


 Hello Guy,

 I think that you have found the good explanation!

 May be some of these knobs don't get a correct or sufficient  pre-aging (?)
 procedure before leaving the factory; at my QRL pro, we get this kind
 of problem with molded plastic enclosure breaking some time after
 they were bee assembled.

 In French, we are speaking of retrait but i don't find
 the correct translation!

 My best 73,
 Rudi, HB9ARI


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Re: [Elecraft] Concentric knobs??

2011-06-24 Thread hb9ari
Hi Vic,

Thank you for this demonstration.
In my case, for little enclosures used
with optical encoders, for delivery
delay reasons, the factory don't execute
the post molding process, (some heating
with a well defined temp=f(time) profile.
The contract or shrink (tnx to Terry, K4RX)
was not done before assembly.
Between 1 or 2 months after, ~75%
of the enclosure were broken...

My best 73,
Rudi, HB9ARI

On 24.06.2011 18:02, Vic K2VCO wrote:
 This happened more than 30 years ago so I can tell the story. I worked at a 
 kibbutz
 factory in Israel where we made plastic faucets by injection molding. The 
 correct
 adjustment of the temperature profile of the molding cycle was critical to 
 many
 characteristics of the finished parts.

 Our engineer was going to Germany to demonstrate some products, so we 
 carefully tested his
 samples so that he would not be embarrassed in front of the quality-conscious 
 Germans.

 At the demonstration, he turned the knob on the hot-water side of the faucet: 
 snap. Then
 he tried the cold-water side: snap. Both stems broke off neatly inside the 
 faucet!

 The German engineers were not amused. Ultimately we learned how to adjust the 
 molding
 machines properly!

 On 6/24/2011 7:12 AM, hb9ari wrote:
 Hello Guy,

 I think that you have found the good explanation!

 May be some of these knobs don't get a correct or sufficient  pre-aging (?)
 procedure before leaving the factory; at my QRL pro, we get this kind
 of problem with molded plastic enclosure breaking some time after
 they were bee assembled.

 In French, we are speaking of retrait but i don't find
 the correct translation!

 My best 73,
 Rudi, HB9ARI

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Re: [Elecraft] Concentric knobs??

2011-06-23 Thread Guy Olinger K2AV
Having managed to break a few myself (have to remind myself I'm not
rebuilding an auto engine), I think what is going on is that the knobs
are (or were) still curing, causing them to shrink a tiny bit after
being tightened on the shaft.

I think the curing accelerates after being put on the radio because
they have free air around them, instead of being in a bin or box. I
found the screws TIGHTER a week after I put the knobs on.  I simply
loosened and retightened them to pinky torque and no problems since.

Pinky torque is to use your pinky ONLY as pressure on the allen wrench
when tightening. One probably does not even need that much.

73, Guy.

On Thu, Jun 23, 2011 at 1:46 AM, hb9ari hb9...@bluewin.ch wrote:
 Hi Brian,

 Thank you for the reply.
 As i bought an assembled K3, i don't
 tighten the screws.
 As Tim explained in his message, this problem
 was present sometimes in a particular batch.

 I will send an email to the parts department.

 My best 73,
 Rudi, HB9ARI



 On 23.06.2011 00:50, Brian Maynard wrote:
 I had the same problem at the time I built K3 #4974. Elecraft sent
 replacements right away (the usual excellent service), and coached me not to
 over tighten the set screws (two per knob). The knobs are pretty soft and
 deform easily if over tightened.

 -
 Brian,  op K1NW
 --
 View this message in context: 
 http://elecraft.365791.n2.nabble.com/Concentric-knobs-tp6502754p6506455.html
 Sent from the Elecraft mailing list archive at Nabble.com.
 __
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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread hb9ari
Hello,

I also have a problem with concentric knobs.(K3 #1212)
An external one was broken since the beginning.
The 1st time i move it, he was slipping over the shaft;
as it's related to the sub-receiver, i don't ask for a new one.

The only annoying problem i get since some time is an
unstable contact at the rear line-out min-jack (3.5mm) connector.
(i suspect the audio input too) As the #1212 is out of warranty,
i've planned to find a more reliable solution, excluding these
2 mini-jacks. One of my task during next vacations ( in 3 weeks)

Otherwise, always 100% fan of my K3 !

73 QRO,
  Rudi, HB9ARI




On 22.06.2011 05:06, tomb18 wrote:
 Ok,

 I have found my first glitch with the K3.  The concentric knob holes are so
 out of round that I cannot get the knobs to work unless the smaller one is
 way above the other.  Is this a problem with my knobs or are they all like
 that? When all is said and done, I paid over 5k for this radio and the knobs
 are really poor whereas everything else is top notch.
 If they are all like that, are there alternatives that look the same?

 Thanks

 --
 View this message in context: 
 http://elecraft.365791.n2.nabble.com/Concentric-knobs-tp6502754p6502754.html
 Sent from the Elecraft mailing list archive at Nabble.com.
 __
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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread Don Wilhelm
  Rudi,

Why are you suffering with that broken knob problem?  Elecraft 
recognized that the early knobs were breaking and had them 
re-constructed with stronger material.  Replacement knobs have been 
available at no cost.  Send an email to pa...@elecraft.com and ask for 
the new knobs.

73,
Don W3FPR

On 6/22/2011 2:16 AM, hb9ari wrote:
 Hello,

 I also have a problem with concentric knobs.(K3 #1212)
 An external one was broken since the beginning.
 The 1st time i move it, he was slipping over the shaft;
 as it's related to the sub-receiver, i don't ask for a new one.

 The only annoying problem i get since some time is an
 unstable contact at the rear line-out min-jack (3.5mm) connector.
 (i suspect the audio input too) As the #1212 is out of warranty,
 i've planned to find a more reliable solution, excluding these
 2 mini-jacks. One of my task during next vacations ( in 3 weeks)

 Otherwise, always 100% fan of my K3 !

 73 QRO,
Rudi, HB9ARI




 On 22.06.2011 05:06, tomb18 wrote:
 Ok,

 I have found my first glitch with the K3.  The concentric knob holes are so
 out of round that I cannot get the knobs to work unless the smaller one is
 way above the other.  Is this a problem with my knobs or are they all like
 that? When all is said and done, I paid over 5k for this radio and the knobs
 are really poor whereas everything else is top notch.
 If they are all like that, are there alternatives that look the same?

 Thanks

 --
 View this message in context: 
 http://elecraft.365791.n2.nabble.com/Concentric-knobs-tp6502754p6502754.html
 Sent from the Elecraft mailing list archive at Nabble.com.
 __
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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread Bill W4ZV

wayne burdick wrote:
 
 This should *never* happen. If you email k3support you'll get  
 replacements immediately.
 

...just to define immediately.  Ordered a set of knobs on Monday morning
and they were in my mailbox today (Wednesday morning).  Kudos to Elecraft
and the US Postal Service's First Class Mail.

73,  Bill


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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread hb9ari
Hi Buck,

Thank you for this information !

As these knobs are hard to find in EU (may be impossible...?), i will 
send a note to Elecraft.
I will wait to add an order to this request...

73 QRO,
Rudi, HB9ARI

PS I had this same problem on an oscilloscope many years ago..
Seems to be the thinplastic wall for locking screw ?

On 22.06.2011 17:13, Buck - k4ia wrote:
 They had trouble with some of the early knobs.  Elecraft will send you 
 replacements at no charge.  Just send them a note.
 Buck
 k4ia

 On 6/22/2011 2:16 AM, hb9ari wrote:
 Hello,

 I also have a problem with concentric knobs.(K3 #1212)
 An external one was broken since the beginning.
 The 1st time i move it, he was slipping over the shaft;
 as it's related to the sub-receiver, i don't ask for a new one.

 The only annoying problem i get since some time is an
 unstable contact at the rear line-out min-jack (3.5mm) connector.
 (i suspect the audio input too) As the #1212 is out of warranty,
 i've planned to find a more reliable solution, excluding these
 2 mini-jacks. One of my task during next vacations ( in 3 weeks)

 Otherwise, always 100% fan of my K3 !

 73 QRO,
Rudi, HB9ARI




 On 22.06.2011 05:06, tomb18 wrote:
 Ok,

 I have found my first glitch with the K3.  The concentric knob holes are so
 out of round that I cannot get the knobs to work unless the smaller one is
 way above the other.  Is this a problem with my knobs or are they all like
 that? When all is said and done, I paid over 5k for this radio and the knobs
 are really poor whereas everything else is top notch.
 If they are all like that, are there alternatives that look the same?

 Thanks

 --
 View this message in 
 context:http://elecraft.365791.n2.nabble.com/Concentric-knobs-tp6502754p6502754.html
 Sent from the Elecraft mailing list archive at Nabble.com.
 __
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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread Bill W4ZV

hb9ari wrote:
 
 As these knobs are hard to find in EU (may be impossible...?), i will 
 send a note to Elecraft.
 I will wait to add an order to this request...
 

Grüße Ari, 

Elecraft will send these knobs at their expense...not yours!  It's nice that
you offer to combine orders but it's not necessary.

CU on Topband next season!

73,  Bill

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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread Brian Maynard
I had the same problem at the time I built K3 #4974. Elecraft sent
replacements right away (the usual excellent service), and coached me not to
over tighten the set screws (two per knob). The knobs are pretty soft and
deform easily if over tightened.

-
Brian,  op K1NW
--
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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread hb9ari
Hello Tim,

Thank you for your message and parts email address.
As my number is #1212, it's certainly the same batch !

Have a nice day.

73 QRO,
Rudi, HB9ARI

On 23.06.2011 00:50, Tim Heasman wrote:
 Hi Rudi,
 Just send an e-mail to pa...@elecraft.com with the serial number of 
 your K3, and they will send you a new set of knobs for af and rf 
 controls.  There was a lot of trouble with broken knobs with the first 
 batch of K3s.  Mine is s/n 1245 and I have had to replace mine.
 73
 Tim
 GM4LMH




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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread hb9ari
Hi Bill,

rr , i will ask to Elecraft for new external  knob(s).

Just looking for something to order  for my K3...

My best 73,
Rudi, HB9ARI

On 22.06.2011 18:29, Bill W4ZV wrote:
 wayne burdick wrote:
 This should *never* happen. If you email k3support you'll get
 replacements immediately.

 ...just to define immediately.  Ordered a set of knobs on Monday morning
 and they were in my mailbox today (Wednesday morning).  Kudos to Elecraft
 and the US Postal Service's First Class Mail.

 73,  Bill


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Re: [Elecraft] Concentric knobs??

2011-06-22 Thread hb9ari
Hi Brian,

Thank you for the reply.
As i bought an assembled K3, i don't
tighten the screws.
As Tim explained in his message, this problem
was present sometimes in a particular batch.

I will send an email to the parts department.

My best 73,
Rudi, HB9ARI



On 23.06.2011 00:50, Brian Maynard wrote:
 I had the same problem at the time I built K3 #4974. Elecraft sent
 replacements right away (the usual excellent service), and coached me not to
 over tighten the set screws (two per knob). The knobs are pretty soft and
 deform easily if over tightened.

 -
 Brian,  op K1NW
 --
 View this message in context: 
 http://elecraft.365791.n2.nabble.com/Concentric-knobs-tp6502754p6506455.html
 Sent from the Elecraft mailing list archive at Nabble.com.
 __
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[Elecraft] Concentric knobs??

2011-06-21 Thread tomb18
Ok,

I have found my first glitch with the K3.  The concentric knob holes are so
out of round that I cannot get the knobs to work unless the smaller one is
way above the other.  Is this a problem with my knobs or are they all like
that? When all is said and done, I paid over 5k for this radio and the knobs
are really poor whereas everything else is top notch.
If they are all like that, are there alternatives that look the same?

Thanks

--
View this message in context: 
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Sent from the Elecraft mailing list archive at Nabble.com.
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Re: [Elecraft] Concentric knobs??

2011-06-21 Thread Wayne Burdick
This should *never* happen. If you email k3support you'll get  
replacements immediately.

73,
Wayne
N6KR


On Jun 21, 2011, at 8:06 PM, tomb18 wrote:

 Ok,

 I have found my first glitch with the K3.  The concentric knob holes  
 are so
 out of round that I cannot get the knobs to work unless the smaller  
 one is
 way above the other.  Is this a problem with my knobs or are they  
 all like
 that? When all is said and done, I paid over 5k for this radio and  
 the knobs
 are really poor whereas everything else is top notch.
 If they are all like that, are there alternatives that look the same?

 Thanks


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