Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the K3

2008-09-21 Thread Jim Brown
On Sat, 20 Sep 2008 20:25:51 -0500, Sandy wrote:

>When a high VSWR exists with a toroid ferrite balun due to a high inductive 
>or capacitive reactance and the toroid begins to heat, the losses will rise 
>to quite unacceptable losses and can possibly destroy the balun itself, even 
>tough the tuner used appears to have reduced the VSWR on the input side of 
>the circuit to a very low value.

The word "balun" is far too broad and confusing in the context of this 
statement. Dissipation in a common mode choke wound with coax, whether on a 
toroid or only a string of beads (both are so-called "current baluns") is 
UNRELATED TO SWR. It is DIRECTLY related to IMBALANCE in the antenna. Further, 
the higher the choking impedance, the lower the dissipation. 

There appear to be significant gaps in your understanding of baluns and common 
mode chokes. My tutorial includes an extensive discussion of common mode chokes 
wound with coax. http://audiosystemsgroup.com/RFI-Ham.pdf  

73,

Jim K9YC




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Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the K3

2008-09-21 Thread Sandy

Absolutely, Don!

My main message was to watch the baluns for heating.  During a contest or a 
long winded transmission, you can really screw up a nice ferrite balun 
QUICKER than one thinks.


73,

Sandy W5TVW

- Original Message - 
From: "Don Wilhelm" <[EMAIL PROTECTED]>

To: 
Sent: Saturday, September 20, 2008 8:59 PM
Subject: Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the 
K3




Sandy,

You are correct that using a balun (either 4:1 or 1:1) is not
necessarily the most efficient solution.  The 'old fashioned' link
coupled tuner will most always be more efficient.

When the feedline input impedance (and that has nothing to do with the
characteristic impedance of the feedline) is close to the output
impedance of the balun, the balun will be just almost as efficient as
the link coupled balanced tuner, but that rarely happens in practice.

Yes, using a balun following an unbalanced transmatch is a compromise.
It lends itself to easy bandswitching and its associated convenience.
If one is searching for the most efficient antenna tuning mechanism,
then either dedicated resonant antennas are required, or one must accept
the inconveniences of changing coils in a simple balanced link coupled
tuner or accept the compromises of an easy bandswitching system.  The
old Johnson Matchbox was an effort to provide bandswitching convenience
with a link coupled balanced tuner, but even it has limited matching
range compared to the simple single-band tuner designs.

Bottom line, one must either accept the compromises dictated by the
conveniences of bandswitching or accept the inconveniences of using the
most efficient tuners that can be constructed.  There is no 'best of all
worlds'.

73,
Don W3FPR

Sandy wrote:

When a high VSWR exists with a toroid ferrite balun due to a high
inductive or capacitive reactance and the toroid begins to heat, the
losses will rise to quite unacceptable losses and can possibly destroy
the balun itself, even tough the tuner used appears to have reduced
the VSWR on the input side of the circuit to a very low value.

Generally a 4:1 or 1:1 transformer type balun should be preferably
used for just a resistance transformation, not where there is a
highly  reactive component on the output side of the balun.  Lots of
people "get away" with this situation, but it isn't a very good idea.
I commonly did this for years with very large ferrite cores and a
vanilla high pass "T" network tuner (like the many MFJ and other "T"
network tuners)

For the last 15 years I have used nothing but the common Parallel type
balanced line link coupled tuner configuration and had extremely good
results with the old fashioned and sometimes very cranky to get setup
right circuit.

"choke" type baluns (the ones that traditionally use a large number of
ferrite beads on a length of coaxial cable) are much less troublesome
than the transformer type.  If your "balun" setup runs cool, then you
probably have hit upon a length of feeder that is "just right" and you
are "OK".  If it is running warm then you are treading on dangerous
ground and things may be getting ready to surprise you one day with a
catastrophic failure, especially when you run the legal limit!

This no matter what the VSWR meter says between the tuner and the
ferrite balun in question.

73,


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Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the K3

2008-09-20 Thread Don Wilhelm

Sandy,

You are correct that using a balun (either 4:1 or 1:1) is not 
necessarily the most efficient solution.  The 'old fashioned' link 
coupled tuner will most always be more efficient.


When the feedline input impedance (and that has nothing to do with the 
characteristic impedance of the feedline) is close to the output 
impedance of the balun, the balun will be just almost as efficient as 
the link coupled balanced tuner, but that rarely happens in practice.


Yes, using a balun following an unbalanced transmatch is a compromise.  
It lends itself to easy bandswitching and its associated convenience.  
If one is searching for the most efficient antenna tuning mechanism, 
then either dedicated resonant antennas are required, or one must accept 
the inconveniences of changing coils in a simple balanced link coupled 
tuner or accept the compromises of an easy bandswitching system.  The 
old Johnson Matchbox was an effort to provide bandswitching convenience 
with a link coupled balanced tuner, but even it has limited matching 
range compared to the simple single-band tuner designs. 

Bottom line, one must either accept the compromises dictated by the 
conveniences of bandswitching or accept the inconveniences of using the 
most efficient tuners that can be constructed.  There is no 'best of all 
worlds'.


73,
Don W3FPR

Sandy wrote:
When a high VSWR exists with a toroid ferrite balun due to a high 
inductive or capacitive reactance and the toroid begins to heat, the 
losses will rise to quite unacceptable losses and can possibly destroy 
the balun itself, even tough the tuner used appears to have reduced 
the VSWR on the input side of the circuit to a very low value.


Generally a 4:1 or 1:1 transformer type balun should be preferably 
used for just a resistance transformation, not where there is a 
highly  reactive component on the output side of the balun.  Lots of 
people "get away" with this situation, but it isn't a very good idea.  
I commonly did this for years with very large ferrite cores and a 
vanilla high pass "T" network tuner (like the many MFJ and other "T" 
network tuners)


For the last 15 years I have used nothing but the common Parallel type 
balanced line link coupled tuner configuration and had extremely good 
results with the old fashioned and sometimes very cranky to get setup 
right circuit.


"choke" type baluns (the ones that traditionally use a large number of 
ferrite beads on a length of coaxial cable) are much less troublesome 
than the transformer type.  If your "balun" setup runs cool, then you 
probably have hit upon a length of feeder that is "just right" and you 
are "OK".  If it is running warm then you are treading on dangerous 
ground and things may be getting ready to surprise you one day with a 
catastrophic failure, especially when you run the legal limit!


This no matter what the VSWR meter says between the tuner and the 
ferrite balun in question.


73,


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Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the K3

2008-09-20 Thread Sandy
When a high VSWR exists with a toroid ferrite balun due to a high inductive 
or capacitive reactance and the toroid begins to heat, the losses will rise 
to quite unacceptable losses and can possibly destroy the balun itself, even 
tough the tuner used appears to have reduced the VSWR on the input side of 
the circuit to a very low value.


Generally a 4:1 or 1:1 transformer type balun should be preferably used for 
just a resistance transformation, not where there is a highly  reactive 
component on the output side of the balun.  Lots of people "get away" with 
this situation, but it isn't a very good idea.  I commonly did this for 
years with very large ferrite cores and a vanilla high pass "T" network 
tuner (like the many MFJ and other "T" network tuners)


For the last 15 years I have used nothing but the common Parallel type 
balanced line link coupled tuner configuration and had extremely good 
results with the old fashioned and sometimes very cranky to get setup right 
circuit.


"choke" type baluns (the ones that traditionally use a large number of 
ferrite beads on a length of coaxial cable) are much less troublesome than 
the transformer type.  If your "balun" setup runs cool, then you probably 
have hit upon a length of feeder that is "just right" and you are "OK".  If 
it is running warm then you are treading on dangerous ground and things may 
be getting ready to surprise you one day with a catastrophic failure, 
especially when you run the legal limit!


This no matter what the VSWR meter says between the tuner and the ferrite 
balun in question.


73,

Sandy W5TVW
- Original Message - 
From: "n4lq" <[EMAIL PROTECTED]>

To: "Phil & Debbie Salas" <[EMAIL PROTECTED]>; 
Sent: Friday, September 19, 2008 8:54 PM
Subject: Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the 
K3




Phil. Questions:
1. Why would one use a balun when both the antenna and coax are 
unbalanced?

Wouldn't a unun be appropriate?
2. What are the swrs at the balun? The swr at the K3 doesn't tell us much
since the length of the coax affects it greatly.
Steve Ellington N4LQ
[EMAIL PROTECTED]
- Original Message - 
From: "Phil & Debbie Salas" <[EMAIL PROTECTED]>

To: 
Sent: Friday, September 19, 2008 4:21 PM
Subject: [Elecraft] Ferrite transformer losses, 43-foot vertical and the 
K3




Because of some earlier discussions here, I wanted to actually measure
losses in a 4:1 ferrite transformer.  I wanted this info as I have a
home-brew 43-foot vertical and these transformers are what seem to be
recommended for "matching" to this antenna.

I used a FT240-61 ferrite toroid which has a permeability of 125.  I 
chose

16-gauge speaker wire to experiment with.  This is because I want to
eventually use high voltage wire, and 16-gauge is the largest gauge
2-conductor high-voltage wire I could find (McMaster-Carr 9634T701 @
$2.65/foot).  I built a 4:1 unun, as I am feeding an unbalanced vertical
antenna.  And I decided to go with a voltage balun as this is a simpler
structure than a current balun or unun.

With a little experimentation, I was able to build a very good 1.8-30 MHz
4:1 unun.  This consists of 12-turns of the 16-gauge speaker wire on the
FT-240-61.  As the voltage balun is a little inductive causing 
degradation

at the higher frequencies, I tuned this out with a 33pf capacitor across
the
50 ohm input.  This gave me a transformer with 1.2:1 SWR at 1.8 MHz, but
less than 1.1:1 from 3.5-30 MHz.  In order to measure loss, I built a
second
identical transformer and connected these back-to-back.  I measured
insertion loss with both an Array Solutions PowerMaster, and a Tektronix
TDS-2200 digital oscilloscope.  I made all measurements with 20 watts of
RF
power on my workbench.  Bottom line:  Loss through both transformers was
less than ½-watt (20 watts forward power) from 1.8-30 MHz.  This is just 
a

little over 1% of loss in each transformer.  Even if my measurements are
off
by a factor of two, this is still pretty much insignificant loss.

Next I installed one of these transformers at the base of my 43-foot
vertical.  My radial system isn't the best in the world because of the
space
I'm restricted to.  I have about a dozen random-length radials with
lengths
up to about 50-feet.  My transmission line is 60-feet of Andrew ½-inch
Heliax that transitions to a 3-foot section of LMR-400 inside my house
going
to the K3.  My Array Solutions PowerMaster is located immediately at the
output of the K3.  The SWR measured with the PowerMaster was as follows:

160:  4.9:1
80:  6.3:1
60:  3.3:1
40:  3.2:1
30:  3.2:1
20:  3:1
17:  2.1:1
15:  1.9:1
12:  1.4:1
10:  2.2:1

Obviously, these mismatches are easily handled by the internal K3
auto-tuner.  And line loss is minimal because the mismatch isn't very
high,
and the transmission line is ver

Re: [Elecraft] Ferrite transformer losses, 43-foot vertical and the K3

2008-09-19 Thread n4lq

Phil. Questions:
1. Why would one use a balun when both the antenna and coax are unbalanced? 
Wouldn't a unun be appropriate?
2. What are the swrs at the balun? The swr at the K3 doesn't tell us much 
since the length of the coax affects it greatly.

Steve Ellington N4LQ
[EMAIL PROTECTED]
- Original Message - 
From: "Phil & Debbie Salas" <[EMAIL PROTECTED]>

To: 
Sent: Friday, September 19, 2008 4:21 PM
Subject: [Elecraft] Ferrite transformer losses, 43-foot vertical and the K3



Because of some earlier discussions here, I wanted to actually measure
losses in a 4:1 ferrite transformer.  I wanted this info as I have a
home-brew 43-foot vertical and these transformers are what seem to be
recommended for "matching" to this antenna.

I used a FT240-61 ferrite toroid which has a permeability of 125.  I chose
16-gauge speaker wire to experiment with.  This is because I want to
eventually use high voltage wire, and 16-gauge is the largest gauge
2-conductor high-voltage wire I could find (McMaster-Carr 9634T701 @
$2.65/foot).  I built a 4:1 unun, as I am feeding an unbalanced vertical
antenna.  And I decided to go with a voltage balun as this is a simpler
structure than a current balun or unun.

With a little experimentation, I was able to build a very good 1.8-30 MHz
4:1 unun.  This consists of 12-turns of the 16-gauge speaker wire on the
FT-240-61.  As the voltage balun is a little inductive causing degradation
at the higher frequencies, I tuned this out with a 33pf capacitor across 
the

50 ohm input.  This gave me a transformer with 1.2:1 SWR at 1.8 MHz, but
less than 1.1:1 from 3.5-30 MHz.  In order to measure loss, I built a 
second

identical transformer and connected these back-to-back.  I measured
insertion loss with both an Array Solutions PowerMaster, and a Tektronix
TDS-2200 digital oscilloscope.  I made all measurements with 20 watts of 
RF

power on my workbench.  Bottom line:  Loss through both transformers was
less than ½-watt (20 watts forward power) from 1.8-30 MHz.  This is just a
little over 1% of loss in each transformer.  Even if my measurements are 
off

by a factor of two, this is still pretty much insignificant loss.

Next I installed one of these transformers at the base of my 43-foot
vertical.  My radial system isn't the best in the world because of the 
space
I'm restricted to.  I have about a dozen random-length radials with 
lengths

up to about 50-feet.  My transmission line is 60-feet of Andrew ½-inch
Heliax that transitions to a 3-foot section of LMR-400 inside my house 
going

to the K3.  My Array Solutions PowerMaster is located immediately at the
output of the K3.  The SWR measured with the PowerMaster was as follows:

160:  4.9:1
80:  6.3:1
60:  3.3:1
40:  3.2:1
30:  3.2:1
20:  3:1
17:  2.1:1
15:  1.9:1
12:  1.4:1
10:  2.2:1

Obviously, these mismatches are easily handled by the internal K3
auto-tuner.  And line loss is minimal because the mismatch isn't very 
high,

and the transmission line is very low loss.

The 16-gauge speaker wire on the FT240-61 core seems to be working fine 
even
with 600 watts out of my ALS-600 amplifier.  However, I do have some of 
that

expensive McMaster-Carr high-voltage wire on order.

Anyway, I just thought I'd share these measurements with the group.

Phil - AD5X

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[Elecraft] Ferrite transformer losses, 43-foot vertical and the K3

2008-09-19 Thread Phil & Debbie Salas
Because of some earlier discussions here, I wanted to actually measure 
losses in a 4:1 ferrite transformer.  I wanted this info as I have a 
home-brew 43-foot vertical and these transformers are what seem to be 
recommended for "matching" to this antenna.


I used a FT240-61 ferrite toroid which has a permeability of 125.  I chose 
16-gauge speaker wire to experiment with.  This is because I want to 
eventually use high voltage wire, and 16-gauge is the largest gauge 
2-conductor high-voltage wire I could find (McMaster-Carr 9634T701 @ 
$2.65/foot).  I built a 4:1 unun, as I am feeding an unbalanced vertical 
antenna.  And I decided to go with a voltage balun as this is a simpler 
structure than a current balun or unun.


With a little experimentation, I was able to build a very good 1.8-30 MHz 
4:1 unun.  This consists of 12-turns of the 16-gauge speaker wire on the 
FT-240-61.  As the voltage balun is a little inductive causing degradation 
at the higher frequencies, I tuned this out with a 33pf capacitor across the 
50 ohm input.  This gave me a transformer with 1.2:1 SWR at 1.8 MHz, but 
less than 1.1:1 from 3.5-30 MHz.  In order to measure loss, I built a second 
identical transformer and connected these back-to-back.  I measured 
insertion loss with both an Array Solutions PowerMaster, and a Tektronix 
TDS-2200 digital oscilloscope.  I made all measurements with 20 watts of RF 
power on my workbench.  Bottom line:  Loss through both transformers was 
less than ½-watt (20 watts forward power) from 1.8-30 MHz.  This is just a 
little over 1% of loss in each transformer.  Even if my measurements are off 
by a factor of two, this is still pretty much insignificant loss.


Next I installed one of these transformers at the base of my 43-foot 
vertical.  My radial system isn't the best in the world because of the space 
I'm restricted to.  I have about a dozen random-length radials with lengths 
up to about 50-feet.  My transmission line is 60-feet of Andrew ½-inch 
Heliax that transitions to a 3-foot section of LMR-400 inside my house going 
to the K3.  My Array Solutions PowerMaster is located immediately at the 
output of the K3.  The SWR measured with the PowerMaster was as follows:


160:  4.9:1
80:  6.3:1
60:  3.3:1
40:  3.2:1
30:  3.2:1
20:  3:1
17:  2.1:1
15:  1.9:1
12:  1.4:1
10:  2.2:1

Obviously, these mismatches are easily handled by the internal K3 
auto-tuner.  And line loss is minimal because the mismatch isn't very high, 
and the transmission line is very low loss.


The 16-gauge speaker wire on the FT240-61 core seems to be working fine even 
with 600 watts out of my ALS-600 amplifier.  However, I do have some of that 
expensive McMaster-Carr high-voltage wire on order.


Anyway, I just thought I'd share these measurements with the group.

Phil - AD5X 


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