Re: [Elecraft] K1 FP washers...and another K1 FP PCB Flexing Issue (Rattle Sounds)

2013-07-19 Thread Don Wilhelm

Mike and all,

It is easier and just as effective to put the tape squares on the back 
of the front panel board rather than on the 2D connectors.


73,
Don W3FPR

On 7/19/2013 4:29 PM, Mike Morrow wrote:
There's another K1 FP PCB flexing issue that sometimes draws comment. 
Often the four corners of the front panel PCB do not rest solidly and 
firmly against the front side of the associated four aluminum 2-D 
fasteners that are stationary on the body of the K1. This causes a 
slightly mushy feel when depressing many of the front panel buttons, 
as the button will recede slightly behind the front panel as the PCB 
flexes. Then when the PCB corner comes to solid rest on the corner 
fasteners, continuing to push results in the desired final crisp snap 
as the button makes up. Another consequence of loose corner fit is 
that at higher AF volumes of the K1's internal speaker, the FP PCB 
corners may audibly rattle and vibrate against the metal fasteners. 
All that can be very easily corrected by putting a small square of 
foam tape on the front of the 2-D fasteners that are supposed to 
contact the corners of the FP PCB. I use double-sided foam tape, with 
the protective layer left in place on the side that will be in contact 
with the corner of the FP PCB. (This seems like something that should 
be included with each K1. But it was suggested 12 years ago, and it 
doesn't seem likely now.) The result is no button mushy feel, and no 
vibration at higher AF volumes when using the internal speaker.


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Re: [Elecraft] K1 FP washers...and another K1 FP PCB Flexing Issue (Rattle Sounds)

2013-07-19 Thread Mike Morrow
David/AC4BN wrote:

> I only had one washer on the standoff, and furthermore I had it on
> the wrong side of the PC board!

I'm glad you found the root cause of your mysterious problem.  Probably
that construction "fox paws" would be a lot more common, save for the 
manual's illustration that shows the desired configuration.

There's another K1 FP PCB flexing issue that sometimes draws comment.
Often the four corners of the front panel PCB do not rest solidly and
firmly against the front side of the associated four aluminum 2-D
fasteners that are stationary on the body of the K1.

This causes a slightly mushy feel when depressing many of the front
panel buttons, as the button will recede slightly behind the front panel
as the PCB flexes.  Then when the PCB corner comes to solid rest on the
corner fasteners, continuing to push results in the desired final crisp
snap as the button makes up.

Another consequence of loose corner fit is that at higher AF volumes of
the K1's internal speaker, the FP PCB corners may audibly rattle and
vibrate against the metal fasteners.

All that can be very easily corrected by putting a small square of foam
tape on the front of the 2-D fasteners that are supposed to contact the
corners of the FP PCB.  I use double-sided foam tape, with the protective
layer left in place on the side that will be in contact with the corner
of the FP PCB.  (This seems like something that should be included with
each K1.  But it was suggested 12 years ago, and it doesn't seem likely
now.)

The result is no button mushy feel, and no vibration at higher AF volumes
when using the internal speaker.

Mike / KK5F
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Please help support this email list: http://www.qsl.net/donate.html