Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread David Gilbert


Well, at the risk of offending Fred ...

A PIN diode has an intrinsic (I) region between the P and N junctions.  
The I region is almost completely undoped and therefore the carrier 
lifetimes are long relative to the frequency of the signal being 
switched.  A PIN diode is turned on with CURRENT bias, and as long as 
the signal current is less than the bias current the carriers live long 
enough in the I region that the signal just swishes the carriers back 
and forth without the diode ever becoming reverse biased ... and that 
holds pretty much no matter what the signal peak to peak voltage is.  
You turn off a PIN by removing the bias current ... or better yet, 
reversing it to pull out the carriers.  The hard part of making a normal 
PIN diode is that you have to start with an intrinsic wafer and then 
diffuse first from one side and then the other side ... and while you're 
diffusing the second side the dopant from the first side wants to 
contaminate the I region.  (There are other techniques but they get even 
weirder).


A PN diode, on the other hand, is forward biased (i.e., "on") as long as 
the control VOLTAGE exceeds the signal voltage.  As soon as the voltage 
across the diode reverses, mobile carriers are soon swept out of the 
junction area and the diode becomes reverse biased and shuts off.  As 
you say, that reverse bias could from either the control voltage OR a 
higher than expected signal voltage if the reverse peaks of the signal 
voltage exceed the control voltage. How fast all of that that happens 
depends upon the carrier lifetimes in the junction region and the 
frequency of the signal being switched.  Fast switching diodes are built 
with high doping levels to give a narrow junction and short carrier 
lifetimes, but some high voltage diodes have low doping levels, wide 
junctions, and therefore moderately slow carrier recombination times.  
If it just happens that the carrier lifetimes are long enough compared 
to the signal frequency, it can work.  However, I think it's generally 
bad practice to use a standard diode as a PIN because unexpectedly high 
signal voltages can reverse bias the diode and create signal distortion 
... plus the fact that diode manufacturers are NOT designing standard 
diodes for use as a PIN diode, and they are NOT specifically trying to 
control carrier lifetimes during fabrication.  A pair of high voltage 
switching diodes can both fully meet the data sheet specs, while one 
works quite a bit better than the other when used as a PIN.  That which 
works with today's batch might not work with tomorrow's.


73,
Dave   AB7E


On 8/26/2021 3:58 PM, jerry wrote:

On 2021-08-26 15:19, David Gilbert wrote:

Pedantic?  If those were truly PIN diodes like you called them the
270v bias wouldn't have been used there.



Actually, I'm finding this interesting.  So with real PIN diodes, you 
don't have

to strongly bias them off?

The HV is obtained in various ways.  W6JL does diode switching with a 
tube amp, so he has ample HV available.  My K2 has a crystal 
oscillator feeding a toroid transformer and a voltage multiplier.  
Hans Summers uses a voltage doubler running off the RF output of his 
amplifier.  I have heard discussions of people

using fluorescent ballast transformers.

A complication is that the voltage at a transmitter output - even 
though it's nominal 50 ohms - can rise quite high with high SWR, 
especially in the "looks like an open circuit" direction.  So even 
though modern LDMOS PA transistors are rated to tolerate extremely 
high SWRs, your equipment is limited to the SWR that produces a 
voltage lower than the diode bias.  Hans Summers' design is elegant - 
since he's rectifying and multiplying the RF itself, the DC is 
guaranteed to be higher than the RF itself.  Only thing is - there is 
surely a delay in creating that bias.


  I will say that the QRP-labs approach somehow results in the 
cleanest, most transparent-sounding QSK I've ever heard.  Better than 
my K2.  But it's only one band, the selectivity is just ok, and it has 
no AGC...


    - Jerry KF6VB





Dave   AB7E


On 8/26/2021 2:56 PM, Fred Jensen wrote:
This morphed into a pedantic discussion of solid state diodes.  
Chuck's original question was about the 270 V error.  I'm fairly 
sure the only purpose for the 270 V in a KPA500 is bias for the T-R 
switch.  He asked for suggestions.  The T-R switch and the source 
for the 270 V might be a good place to start troubleshooting.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 2:23 PM, David Gilbert wrote:


High voltage rectifier diodes would have very low doped N-regions, 
which means fairly long carrier lifetimes so no doubt they work 
somewhat like a PIN diode if properly biased.  But they aren't 
really the same thing, and I still say that a PIN diode has 
performance advantages in many situations.  They are more difficult 
and costly to build, though.


I used to manage a large 

Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread jerry

On 2021-08-26 15:19, David Gilbert wrote:

Pedantic?  If those were truly PIN diodes like you called them the
270v bias wouldn't have been used there.



Actually, I'm finding this interesting.  So with real PIN diodes, you 
don't have

to strongly bias them off?

The HV is obtained in various ways.  W6JL does diode switching with a 
tube amp, so he has ample HV available.  My K2 has a crystal oscillator 
feeding a toroid transformer and a voltage multiplier.  Hans Summers 
uses a voltage doubler running off the RF output of his amplifier.  I 
have heard discussions of people

using fluorescent ballast transformers.

A complication is that the voltage at a transmitter output - even though 
it's nominal 50 ohms - can rise quite high with high SWR, especially in 
the "looks like an open circuit" direction.  So even though modern LDMOS 
PA transistors are rated to tolerate extremely high SWRs, your equipment 
is limited to the SWR that produces a voltage lower than the diode bias. 
 Hans Summers' design is elegant - since he's rectifying and multiplying 
the RF itself, the DC is guaranteed to be higher than the RF itself.  
Only thing is - there is surely a delay in creating that bias.


  I will say that the QRP-labs approach somehow results in the cleanest, 
most transparent-sounding QSK I've ever heard.  Better than my K2.  But 
it's only one band, the selectivity is just ok, and it has no AGC...


- Jerry KF6VB





Dave   AB7E


On 8/26/2021 2:56 PM, Fred Jensen wrote:
This morphed into a pedantic discussion of solid state diodes.  
Chuck's original question was about the 270 V error.  I'm fairly sure 
the only purpose for the 270 V in a KPA500 is bias for the T-R 
switch.  He asked for suggestions.  The T-R switch and the source for 
the 270 V might be a good place to start troubleshooting.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 2:23 PM, David Gilbert wrote:


High voltage rectifier diodes would have very low doped N-regions, 
which means fairly long carrier lifetimes so no doubt they work 
somewhat like a PIN diode if properly biased.  But they aren't really 
the same thing, and I still say that a PIN diode has performance 
advantages in many situations.  They are more difficult and costly to 
build, though.


I used to manage a large semiconductor entity that manufactured these 
things.


73,
Dave   AB7E

On 8/26/2021 2:05 PM, jerry wrote:
Using 1N4007's and 1N5208's ( I could have the last # wrong ) as 
"Poor Man PIN
diodes" is pretty established practice in the amateur community. 
Look up
W6JL on QRZ.com.  He has an extensive article about it on his page 
there.


Also Hans Summers of qrp-labs uses them in his 50W QSK amplifier.

  Apparently, these kilovolt rectifiers behave very much like PIN 
diodes,

at speed.

   - Jerry KF6VB

On 2021-08-26 11:46, David Gilbert wrote:
That sounds odd to me.  True PIN diodes are current actuated 
devices.
The carrier lifetimes are long enough that the devices are "on" 
even
if the signal peaks exceed the voltage of the control current ... 
as

long, of course, as the control current exceeds the signal current.

On the other hand, I've heard that Elecraft has sometimes used 
regular

switching diodes instead of PINs, and for those you need a voltage
that exceeds the peak voltage of whatever you're switching.

Both types of diodes have their place ... using one where the other
works better is not good practice.

73,
Dave   AB7E

On 8/26/2021 11:33 AM, Fred Jensen wrote:
I think the 270 V circuit is DC bias for the PIN diodes in the 
TR-switch.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:
My KPA-500 has been running great for several years.  Recently I 
noticed it
was making the occasional extra "click" or "thunk" upon powering 
up or
down.  Usually it would "click" when powered up and again when 
powered
down, but recently a few seconds after the first click there 
would be

another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the 
Operate/Standby button
I got a fault light and the 270V ERR message on the display. The 
menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on 
the bench
and opened up the top cover.  There is a smell of overheated 
components,

maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page. Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L


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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread David Gilbert


Pedantic?  If those were truly PIN diodes like you called them the 270v 
bias wouldn't have been used there.


Dave   AB7E


On 8/26/2021 2:56 PM, Fred Jensen wrote:
This morphed into a pedantic discussion of solid state diodes.  
Chuck's original question was about the 270 V error.  I'm fairly sure 
the only purpose for the 270 V in a KPA500 is bias for the T-R 
switch.  He asked for suggestions.  The T-R switch and the source for 
the 270 V might be a good place to start troubleshooting.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 2:23 PM, David Gilbert wrote:


High voltage rectifier diodes would have very low doped N-regions, 
which means fairly long carrier lifetimes so no doubt they work 
somewhat like a PIN diode if properly biased.  But they aren't really 
the same thing, and I still say that a PIN diode has performance 
advantages in many situations.  They are more difficult and costly to 
build, though.


I used to manage a large semiconductor entity that manufactured these 
things.


73,
Dave   AB7E

On 8/26/2021 2:05 PM, jerry wrote:
Using 1N4007's and 1N5208's ( I could have the last # wrong ) as 
"Poor Man PIN
diodes" is pretty established practice in the amateur community. 
Look up
W6JL on QRZ.com.  He has an extensive article about it on his page 
there.


Also Hans Summers of qrp-labs uses them in his 50W QSK amplifier.

  Apparently, these kilovolt rectifiers behave very much like PIN 
diodes,

at speed.

   - Jerry KF6VB

On 2021-08-26 11:46, David Gilbert wrote:

That sounds odd to me.  True PIN diodes are current actuated devices.
The carrier lifetimes are long enough that the devices are "on" even
if the signal peaks exceed the voltage of the control current ... as
long, of course, as the control current exceeds the signal current.

On the other hand, I've heard that Elecraft has sometimes used regular
switching diodes instead of PINs, and for those you need a voltage
that exceeds the peak voltage of whatever you're switching.

Both types of diodes have their place ... using one where the other
works better is not good practice.

73,
Dave   AB7E

On 8/26/2021 11:33 AM, Fred Jensen wrote:
I think the 270 V circuit is DC bias for the PIN diodes in the 
TR-switch.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:
My KPA-500 has been running great for several years.  Recently I 
noticed it
was making the occasional extra "click" or "thunk" upon powering 
up or
down.  Usually it would "click" when powered up and again when 
powered
down, but recently a few seconds after the first click there 
would be

another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the 
Operate/Standby button
I got a fault light and the 270V ERR message on the display. The 
menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on 
the bench
and opened up the top cover.  There is a smell of overheated 
components,

maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page. Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L


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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread Fred Jensen
This morphed into a pedantic discussion of solid state diodes.  Chuck's 
original question was about the 270 V error.  I'm fairly sure the only 
purpose for the 270 V in a KPA500 is bias for the T-R switch.  He asked 
for suggestions.  The T-R switch and the source for the 270 V might be a 
good place to start troubleshooting.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 2:23 PM, David Gilbert wrote:


High voltage rectifier diodes would have very low doped N-regions, 
which means fairly long carrier lifetimes so no doubt they work 
somewhat like a PIN diode if properly biased.  But they aren't really 
the same thing, and I still say that a PIN diode has performance 
advantages in many situations.  They are more difficult and costly to 
build, though.


I used to manage a large semiconductor entity that manufactured these 
things.


73,
Dave   AB7E

On 8/26/2021 2:05 PM, jerry wrote:
Using 1N4007's and 1N5208's ( I could have the last # wrong ) as 
"Poor Man PIN

diodes" is pretty established practice in the amateur community. Look up
W6JL on QRZ.com.  He has an extensive article about it on his page 
there.


Also Hans Summers of qrp-labs uses them in his 50W QSK amplifier.

  Apparently, these kilovolt rectifiers behave very much like PIN 
diodes,

at speed.

   - Jerry KF6VB

On 2021-08-26 11:46, David Gilbert wrote:

That sounds odd to me.  True PIN diodes are current actuated devices.
The carrier lifetimes are long enough that the devices are "on" even
if the signal peaks exceed the voltage of the control current ... as
long, of course, as the control current exceeds the signal current.

On the other hand, I've heard that Elecraft has sometimes used regular
switching diodes instead of PINs, and for those you need a voltage
that exceeds the peak voltage of whatever you're switching.

Both types of diodes have their place ... using one where the other
works better is not good practice.

73,
Dave   AB7E

On 8/26/2021 11:33 AM, Fred Jensen wrote:
I think the 270 V circuit is DC bias for the PIN diodes in the 
TR-switch.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:
My KPA-500 has been running great for several years.  Recently I 
noticed it
was making the occasional extra "click" or "thunk" upon powering 
up or
down.  Usually it would "click" when powered up and again when 
powered

down, but recently a few seconds after the first click there would be
another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the 
Operate/Standby button
I got a fault light and the 270V ERR message on the display. The 
menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on 
the bench
and opened up the top cover.  There is a smell of overheated 
components,

maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page. Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L


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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread David Gilbert


High voltage rectifier diodes would have very low doped N-regions, which 
means fairly long carrier lifetimes so no doubt they work somewhat like 
a PIN diode if properly biased.  But they aren't really the same thing, 
and I still say that a PIN diode has performance advantages in many 
situations.  They are more difficult and costly to build, though.


I used to manage a large semiconductor entity that manufactured these 
things.


73,
Dave   AB7E




On 8/26/2021 2:05 PM, jerry wrote:
Using 1N4007's and 1N5208's ( I could have the last # wrong ) as "Poor 
Man PIN

diodes" is pretty established practice in the amateur community. Look up
W6JL on QRZ.com.  He has an extensive article about it on his page there.

Also Hans Summers of qrp-labs uses them in his 50W QSK amplifier.

  Apparently, these kilovolt rectifiers behave very much like PIN diodes,
at speed.

   - Jerry KF6VB



On 2021-08-26 11:46, David Gilbert wrote:

That sounds odd to me.  True PIN diodes are current actuated devices.
The carrier lifetimes are long enough that the devices are "on" even
if the signal peaks exceed the voltage of the control current ... as
long, of course, as the control current exceeds the signal current.

On the other hand, I've heard that Elecraft has sometimes used regular
switching diodes instead of PINs, and for those you need a voltage
that exceeds the peak voltage of whatever you're switching.

Both types of diodes have their place ... using one where the other
works better is not good practice.

73,
Dave   AB7E



On 8/26/2021 11:33 AM, Fred Jensen wrote:
I think the 270 V circuit is DC bias for the PIN diodes in the 
TR-switch.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:
My KPA-500 has been running great for several years.  Recently I 
noticed it

was making the occasional extra "click" or "thunk" upon powering up or
down.  Usually it would "click" when powered up and again when powered
down, but recently a few seconds after the first click there would be
another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the Operate/Standby 
button
I got a fault light and the 270V ERR message on the display. The 
menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on 
the bench
and opened up the top cover.  There is a smell of overheated 
components,

maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page. Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L




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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread jerry
Using 1N4007's and 1N5208's ( I could have the last # wrong ) as "Poor 
Man PIN
diodes" is pretty established practice in the amateur community.  Look 
up
W6JL on QRZ.com.  He has an extensive article about it on his page 
there.


Also Hans Summers of qrp-labs uses them in his 50W QSK amplifier.

  Apparently, these kilovolt rectifiers behave very much like PIN 
diodes,

at speed.

   - Jerry KF6VB



On 2021-08-26 11:46, David Gilbert wrote:

That sounds odd to me.  True PIN diodes are current actuated devices. 
The carrier lifetimes are long enough that the devices are "on" even
if the signal peaks exceed the voltage of the control current ... as
long, of course, as the control current exceeds the signal current.

On the other hand, I've heard that Elecraft has sometimes used regular
switching diodes instead of PINs, and for those you need a voltage
that exceeds the peak voltage of whatever you're switching.

Both types of diodes have their place ... using one where the other
works better is not good practice.

73,
Dave   AB7E



On 8/26/2021 11:33 AM, Fred Jensen wrote:
I think the 270 V circuit is DC bias for the PIN diodes in the 
TR-switch.


73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:
My KPA-500 has been running great for several years.  Recently I 
noticed it
was making the occasional extra "click" or "thunk" upon powering up 
or
down.  Usually it would "click" when powered up and again when 
powered

down, but recently a few seconds after the first click there would be
another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the Operate/Standby 
button
I got a fault light and the 270V ERR message on the display. The menu 
HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on the 
bench
and opened up the top cover.  There is a smell of overheated 
components,

maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page. Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L




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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread Andy Durbin
My schematic shows TR Switch diode type is S1M.  Datasheet easily found on-line.

I doubt this has any influence of 270 V failure.

Andy, k3wyc

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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread David Gilbert


That sounds odd to me.  True PIN diodes are current actuated devices.  
The carrier lifetimes are long enough that the devices are "on" even if 
the signal peaks exceed the voltage of the control current ... as long, 
of course, as the control current exceeds the signal current.


On the other hand, I've heard that Elecraft has sometimes used regular 
switching diodes instead of PINs, and for those you need a voltage that 
exceeds the peak voltage of whatever you're switching.


Both types of diodes have their place ... using one where the other 
works better is not good practice.


73,
Dave   AB7E



On 8/26/2021 11:33 AM, Fred Jensen wrote:

I think the 270 V circuit is DC bias for the PIN diodes in the TR-switch.

73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:
My KPA-500 has been running great for several years.  Recently I 
noticed it

was making the occasional extra "click" or "thunk" upon powering up or
down.  Usually it would "click" when powered up and again when powered
down, but recently a few seconds after the first click there would be
another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the Operate/Standby 
button

I got a fault light and the 270V ERR message on the display. The menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on the 
bench

and opened up the top cover.  There is a smell of overheated components,
maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page. Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L




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Re: [Elecraft] KPA-500 270V ERR

2021-08-26 Thread Fred Jensen

I think the 270 V circuit is DC bias for the PIN diodes in the TR-switch.

73,

Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

On 8/26/2021 10:32 AM, Chuck Chandler wrote:

My KPA-500 has been running great for several years.  Recently I noticed it
was making the occasional extra "click" or "thunk" upon powering up or
down.  Usually it would "click" when powered up and again when powered
down, but recently a few seconds after the first click there would be
another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the Operate/Standby button
I got a fault light and the 270V ERR message on the display.  The menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on the bench
and opened up the top cover.  There is a smell of overheated components,
maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page.  Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L




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[Elecraft] KPA-500 270V ERR

2021-08-26 Thread Andy Durbin
Well if it were mine I'd check the voltage on the nominal 270 V connector on 
the PA module then work back from there.

I keep notes from discussion of other peoples problems and their resolution.  
You can find all this in the archive but this is what I have in my notes for 
KPA 270 V problems:



KPA500 270V failure:
(two post by  Dr. William J. Schmidt  )

There are two voltage Test Points "TP" on the board under
with the diodes and  you need to check the voltages on those test points.

Here it is.  From Elecraft technical support:

Nominally:

TP2= RX 13.1 TX 0.8
TP4= RX 3.9 TX 13

>From Rene Morris at Elecraft (great guy!).


and

Thanks for the reply but in my case the problem is the voltage multiplier
circuit on the power supply PCB. I just disconnected the HV (~70V) and 270V
lines so they did not go anywhere and the 270V line still only measures 85V.

Thanks
Bruce, WB6IZG


Thanks to the 2 people who replied. Thanks to Keith VE7KW who had R16 (100
Ohm) SMD resistor fail on his PS board in his KPA500. I had the same
problem here. R16 tested open. It does not appear to be cracked or burnt,
just a failure. R16 appears to be a resistor that feeds the voltage
multiplier circuit for the 270V line.

Bottom line is my KPA500 is back in service.

Bruce, WB6IZG



Good luck and let us know what you find.

73,
Andy, k3wyc
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[Elecraft] KPA-500 270V ERR

2021-08-26 Thread Chuck Chandler
My KPA-500 has been running great for several years.  Recently I noticed it
was making the occasional extra "click" or "thunk" upon powering up or
down.  Usually it would "click" when powered up and again when powered
down, but recently a few seconds after the first click there would be
another one, maybe more of a thunk sound.

This afternoon I turned it on and when I pushed the Operate/Standby button
I got a fault light and the 270V ERR message on the display.  The menu HV
option shows 68.4V, varying a bit, on my 240V line.  I put it on the bench
and opened up the top cover.  There is a smell of overheated components,
maybe burnt but more like too hot.

I've submitted the contact form on the Elecraft support page.  Any
suggestions?  For now, I'm running barefoot...

73 de Chuck, WS1L

chandler...@gmail.com
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