Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-22 Thread Kurt Pawlikowski

Don, Et Al,

   Looks like the unit may have had a static discharge through the 
antenna. Q7, part of the receiver mute circuit was blown. I'll order one 
tomorrow and go from there. Once I removed this component, 20 meters 
seems to be up there where it should be. Nothing else seems to be 
receiving correctly right now, but I'll attribute that to either this 
(now missing) part or some issue I accidentally introduced while 
troubleshooting. We'll see!


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view 
that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the only 
active portion on 40, 30 and 20 meters.  The red winding is used for 
80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 
or many of the receiver tuned circuits after the LPF  will normally 
result in an increase in receiver total output, but that is actually 
an increase in broadband noise - under careful measurement conditions, 
the desired signal strength will not increase even though the overall 
noise level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.




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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-22 Thread Don Wilhelm

Kurtt,

The KX1 should receive just fine with Q7 removed.  Any other receiver 
troubles are a different problem.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Don, Et Al,

   Looks like the unit may have had a static discharge through the 
antenna. Q7, part of the receiver mute circuit was blown. I'll order 
one tomorrow and go from there. Once I removed this component, 20 
meters seems to be up there where it should be. Nothing else seems to 
be receiving correctly right now, but I'll attribute that to either 
this (now missing) part or some issue I accidentally introduced while 
troubleshooting. We'll see!


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view 
that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the 
only active portion on 40, 30 and 20 meters.  The red winding is used 
for 80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 
or many of the receiver tuned circuits after the LPF  will normally 
result in an increase in receiver total output, but that is actually 
an increase in broadband noise - under careful measurement 
conditions, the desired signal strength will not increase even though 
the overall noise level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.







No virus found in this incoming message.
Checked by AVG. 
Version: 8.0.100 / Virus Database: 269.23.21/1458 - Release Date: 5/21/2008 7:21 AM
  

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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-22 Thread Kurt Pawlikowski

Don,

   I suspected that. At any rate, I've either blown something else 
(seems 40 almost worked before I started troubleshooting!) or more 
than that one component was damaged. Gonna have to maybe mess with the 
LXB3030 with it's SMT stuff. I'm thinking that if that's damaged, its 
the most expensive single part of the 3080 kit! Of course, the more I 
think about it, the more it seems it'll be at least part of the 
remaining issues...


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurtt,

The KX1 should receive just fine with Q7 removed.  Any other receiver 
troubles are a different problem.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Don, Et Al,

   Looks like the unit may have had a static discharge through the 
antenna. Q7, part of the receiver mute circuit was blown. I'll order 
one tomorrow and go from there. Once I removed this component, 20 
meters seems to be up there where it should be. Nothing else seems to 
be receiving correctly right now, but I'll attribute that to either 
this (now missing) part or some issue I accidentally introduced while 
troubleshooting. We'll see!


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent 
problem with the toroid lead tinning, check all the connections to 
be certain there is a bit of solder on both sides of the board - if 
not, view that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around 
to the back side of the LPF board and can inadvertently contact the 
#4 termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the 
only active portion on 40, 30 and 20 meters.  The red winding is 
used for 80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to 
T2 or many of the receiver tuned circuits after the LPF  will 
normally result in an increase in receiver total output, but that is 
actually an increase in broadband noise - under careful measurement 
conditions, the desired signal strength will not increase even 
though the overall noise level does.  Spectrogram will show that is 
true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I 
used

the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which 
means

the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer 
(U6,

pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does 
not

register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid 
dip

meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.







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Release Date: 5/21/2008 7:21 AM
  



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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-22 Thread Don Wilhelm

Kurtt,

If you suspect the KXB3080 board strongly enough, disconnect one end of 
the A, B and C wires to that board and it will be removed from the front 
end circuits.  It is easy to remove the A and B wires from the KXB3080 
board (solder them back on the top of the board).  The C wire is the 
hardest to remove - but if you have a de-soldering gun, you can suck the 
solder from both ends of the wire and pull it straight out - to replace, 
just put a long wire through both holes, solder and clip the ends.


Do not remove T2 and the board capacitors added with the KXB3080 - those 
should tune to 20 and 40 with the KXB3080 removed, but you will have to 
re-peak the trimmers to compensate for the stray capacitance on the 
KXB3080 board and the wires.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Don,

   I suspected that. At any rate, I've either blown something else 
(seems 40 almost worked before I started troubleshooting!) or more 
than that one component was damaged. Gonna have to maybe mess with the 
LXB3030 with it's SMT stuff. I'm thinking that if that's damaged, its 
the most expensive single part of the 3080 kit! Of course, the more I 
think about it, the more it seems it'll be at least part of the 
remaining issues...


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurtt,

The KX1 should receive just fine with Q7 removed.  Any other receiver 
troubles are a different problem.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Don, Et Al,

   Looks like the unit may have had a static discharge through the 
antenna. Q7, part of the receiver mute circuit was blown. I'll order 
one tomorrow and go from there. Once I removed this component, 20 
meters seems to be up there where it should be. Nothing else seems 
to be receiving correctly right now, but I'll attribute that to 
either this (now missing) part or some issue I accidentally 
introduced while troubleshooting. We'll see!


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent 
problem with the toroid lead tinning, check all the connections to 
be certain there is a bit of solder on both sides of the board - if 
not, view that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around 
to the back side of the LPF board and can inadvertently contact the 
#4 termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the 
only active portion on 40, 30 and 20 meters.  The red winding is 
used for 80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters 
as it is on 30 or 40 meters.  Bringing a finger (or antenna) close 
to T2 or many of the receiver tuned circuits after the LPF  will 
normally result in an increase in receiver total output, but that 
is actually an increase in broadband noise - under careful 
measurement conditions, the desired signal strength will not 
increase even though the overall noise level does.  Spectrogram 
will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 
40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I 
used

the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which 
means
the KX-1's receiver is picking up the signal by proximity, not 
through

the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer 
(U6,

pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the 

Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-21 Thread Kurt Pawlikowski

Don,

   Still frustrated...

   I removed the LPF board and removed both L1 and L2. I then hard 
wired them in, just the way they would be with the board and the relay 
off. This had no affect on the symptoms: The XG-2 signal still seems 
to be being coupled direct to the board (1 uv 50 uv switch does not 
change tone volume). The next step is to drag down my boat anchor 
oscilloscope and take some measurements. I expect the signal level 
before T2 to be too small for my old equipment to see (I don't think 
it'll do micro volts - I'll have to check though.). Anyway, with the 
XG-2 on 20 meters, what signal strength (p-p) should I be seeing at 
different points of the circuit? I'm thinking of several points between 
the antenna up to the mixer with both the 50 and 1 uv output (I may have 
a hard time measuring the 50 uv level, much less the 1!). Any other 
ideas are welcome...


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view 
that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the only 
active portion on 40, 30 and 20 meters.  The red winding is used for 
80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 
or many of the receiver tuned circuits after the LPF  will normally 
result in an increase in receiver total output, but that is actually 
an increase in broadband noise - under careful measurement conditions, 
the desired signal strength will not increase even though the overall 
noise level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.




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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-19 Thread Kurt Pawlikowski

Mike,

   While my pride as a builder says, No way! you are probably right 
and I'll probably have to rebuild that board. To paraphrase a quote: We 
hates it Mr. Baggins...


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Mike wrote:

Kurt,

For what it's worth, when I built my KX-1 I had very similar problems.  I wound 
up sending a pic of my LPF board to Don, who spotted the slightest hint of 
enamel insulation in one of the toroid solder joints.  I had to look at it 4 
times before I could even see it.  Anyway, I wound up pretty much rebuilding 
that board and it was fine after that.  It's *very* finicky.

--
73,
Mike, KC0KBC

 -- Original message --
From: Kurt Pawlikowski [EMAIL PROTECTED]
  

Don,

I'll check the LPF board closely.

As far as whether the signal increase, I believe it does. Since, 
when I touch it, signals I an hearing on my other receiver become 
apparent in the KX-1 also. And, I believe the XG-2 signal is increasing 
(only by ear). I say that because the increase is very noticeable: From, 
Is it there? to I have to turn it down. Which is quite a jump 
(probably 9dB).


Anyway, I'll look it over more closely (maybe rebuild that board) 
and report back. Thanks.


Regards,

kurtt

Kurt Pawlikowski, AKA WB9FMC
The Pinrod Corporation
[EMAIL PROTECTED]
(773) 284-9500
http://pinrod.com

Don Wilhelm wrote:


Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view 
that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the only 
active portion on 40, 30 and 20 meters.  The red winding is used for 
80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 
or many of the receiver tuned circuits after the LPF  will normally 
result in an increase in receiver total output, but that is actually 
an increase in broadband noise - under careful measurement conditions, 
the desired signal strength will not increase even though the overall 
noise level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:
  

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.



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[Elecraft] KX-1 20 Meter Deafness

2008-05-18 Thread Kurt Pawlikowski

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.

   REASONING AND TROUBLESHOOTING

   These are the things I've done and why...

   1) Tested continuity between the antenna input and CA (measures
about 0.2 ohm). If I had messed up any of the connections on the 8030
coil board, I would have expected an open. 0.2 ohms *seems* consistent.
   2) Disconnected leads A and B from the 3080 board (thought they
might have been interfering).
   3) I inspected the 8030 coil board coil winding and installation.
They appear okay.
   4) I checked that T2 is wound and installed correctly.
   5) I have checked the values of capacitors in the low-pass filter
and mixer circuits (marked values only - not measured).
   6) I've inspected the solder connections (connections seem to be
verified by continuity tests).
   7) I've made sure the relays, K1 and K2, are in the proper state
(Normal for 30 and 20 meters - Added capacitors are disconnected).
   8) I've verified control voltages on the 8030 SMT board.
   9) I've verified the 8030 SMT connections are to the proper places
(since I've disconnected the A and B wires and injecting a signal into
the Rx Antenna input seems to work well, I'm assuming that wire C  is
not at fault).
   10) I made sure D7 is properly installed. I expect if it was not,
I'd get no power out at all.
   11) Scanned QTH's news group archive for KX-1 Rx problems, which had
some suggestions, but only one solution was listed. (I don't care for
their search facility)

   OTHER

   I'm sure I've missed something... probably obvious. I guess the next
step is to build an RF probe (though I expect the levels where the
problem is will be very difficult to measure) and drag down the boat
anchor Oscilloscope (which probably doesn't have the sensitivity to
trace the signal). Gives me an idea: I'll take my other radio and see if
I can trace the signal through the circuits. I expect I won't see it on
the RX ANT connection, which is telling me the same thing I think I'm
surmising above.

   Okay. Well, that's all I can think of just now. If anyone has any
suggestions or comments, please feel free to contact me on and/or off list.

   Thanks.

   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-18 Thread Don Wilhelm

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view that 
connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 ohms 
at the PA transistor side, but I have not ever calculated the proper 
termination).


Perhaps it is helpful if I tell you that the green winding is the only 
active portion on 40, 30 and 20 meters.  The red winding is used for 80 
meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as it 
is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 or 
many of the receiver tuned circuits after the LPF  will normally result 
in an increase in receiver total output, but that is actually an 
increase in broadband noise - under careful measurement conditions, the 
desired signal strength will not increase even though the overall noise 
level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.


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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-18 Thread Kurt Pawlikowski

Don,

   I'll check the LPF board closely.

   As far as whether the signal increase, I believe it does. Since, 
when I touch it, signals I an hearing on my other receiver become 
apparent in the KX-1 also. And, I believe the XG-2 signal is increasing 
(only by ear). I say that because the increase is very noticeable: From, 
Is it there? to I have to turn it down. Which is quite a jump 
(probably 9dB).


   Anyway, I'll look it over more closely (maybe rebuild that board) 
and report back. Thanks.


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view 
that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the only 
active portion on 40, 30 and 20 meters.  The red winding is used for 
80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 
or many of the receiver tuned circuits after the LPF  will normally 
result in an increase in receiver total output, but that is actually 
an increase in broadband noise - under careful measurement conditions, 
the desired signal strength will not increase even though the overall 
noise level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.




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Re: [Elecraft] KX-1 20 Meter Deafness

2008-05-18 Thread Kurt Pawlikowski

Don,

   Okay... Frustrated, but here's what I found

   On the LPF1 board, L1, 1 and 4 were reversed and shorted together. 
This means that, for all intents and purposes, L1 was a wire. Okay, 
well, it's a wire anyway, but with a lot less inductance. You know what 
I mean! Hi, hi... This might explain my lower power on 20. I haven't 
fully checked it out yet.


   Anyway, even after fixing this error, it is still exhibiting the 
same problem on 20 meters (seems to be receiving by induction instead of 
through the antenna connection). Also, particularly on 20, touching the 
RX ANT connection increases the gain (confirmed by spectrograph 
program). Again, I seem to have continuity.


   Well, I think that's it for tonight. I can't think of anything else 
to look at right now. There is obviously something else wrong...


   Regards,

   kurtt

   Kurt Pawlikowski, AKA WB9FMC
   The Pinrod Corporation
   [EMAIL PROTECTED]
   (773) 284-9500
   http://pinrod.com

Don Wilhelm wrote:

Kurt,

From all you have said, I would believe that the problem is in the 
KXB3080 low pass filter.
While I agree that your continuity test indicates no apparent problem 
with the toroid lead tinning, check all the connections to be certain 
there is a bit of solder on both sides of the board - if not, view 
that connection with suspicion.


Make certain there is no contact with the green wire from L2 to the 
lower connection of the red wire.  The green wire must wrap around to 
the back side of the LPF board and can inadvertently contact the #4 
termination of the wire for the red winding.


The best LPF testing is visual - look for any suspicious solder 
connections.  Yes, you will see a 17 MHz cutoff on the LPF if you 
measure it without regard to disconnecting it from the rest of the 
circuit and failing to properly terminate the filter (it is not 50 
ohms at the PA transistor side, but I have not ever calculated the 
proper termination).


Perhaps it is helpful if I tell you that the green winding is the only 
active portion on 40, 30 and 20 meters.  The red winding is used for 
80 meters and SWB band below about 6 MHz only.


Caution:  The sensitivity of the KX1 is not as great on 20 meters as 
it is on 30 or 40 meters.  Bringing a finger (or antenna) close to T2 
or many of the receiver tuned circuits after the LPF  will normally 
result in an increase in receiver total output, but that is actually 
an increase in broadband noise - under careful measurement conditions, 
the desired signal strength will not increase even though the overall 
noise level does.  Spectrogram will show that is true.


73,
Don W3FPR

Kurt Pawlikowski wrote:

Hi,

   First, thanks for reading. Hopefully, it won't be boring for those
lucky K3 guys and gals...

   CONFIGURATION

   KX-1, 3080 upgrade. ATU currently removed and antenna jumper
installed for testing.Using XG-2 as a signal source. I have confirmed
the XG-2 seems to be working about as expected with another receiver
(about S-10 at 50uv and S-0 (but still in the speakers) at 1uv).

   SYMPTOM

   With normal operation, receive levels appear normal on 80 and 40 (I
can make contacts), but the XG2 is not peaking the KX-1's meter (I used
the XG-2 to calibrate the meter). 20 meters has always seemed deaf to
me. I don't remember how well the XG-2 was received on 20 when I
calibrated it. Here's the real kicker: On 20 meters, with the XG-2
attached, I hear *no* volume difference between 50 and 1uv (which means
the KX-1's receiver is picking up the signal by proximity, not through
the antenna connection). If I touch the RX antenna connection almost
anywhere between the low-pass filter and the input of the Rx Mixer (U6,
pin 1), 20 meters comes way up (from nothing to receiving moderately
weak signals and noise). Touching the RX antenna line on 80 and 40
appears to have little or no affect. Output power on 20 meters does not
register full power, but I'm not sure if this is a calibration problem
as I don't have an accurate power meter. Also, when I couple a grid dip
meter into the RX, when tuned to 30 or 20 meters, I get a marked dip
just at about 17 MHz.




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