Re: [Elecraft] KAT2 Power problem continued

2009-07-21 Thread Don Wilhelm
Tom,

The voltage at U4 pin 3 should be between 3 and 4 volts with 5 watts of 
power flowing through the wattmeter section of the KAT2 *and* with the 
FWD potentiometer (R1) fully clockwise.

U4 is configured as a unity gain op amp, and the voltage at the output 
(pin 1)should be equal to the voltage at the input (pin 3).  If it is 
not, check the soldering at U4.  That should be true whether R6 is 
connected or not.

If the conditions (and results) are not as stated, then as the manual 
states, check T1, D1, C50, C52 and R1 for good soldering.  Count the 
turns on T1 to be certain you have not wound an extra turn.

Is the power that you are passing through the KAT2 equal to 5 watts?  
How are you determining it?

73,
Don W3FPR

Tom Campie wrote:
 Still no solution for my power problem.  Some correspondence with Gary at
 Elecraft has me back where I started.  I removed R6 and saw 0V at the output
 of U4 but 2.5V on the input of U4 coming from U1 (pin 3 on U4).  According
 to the testing in the manual this should be 3-4 volts with a requested power
 of 5 watts.  I replaced R6 and now saw the 2.5V on the output of U4.  This
 is still low obviously.  I reflow'd all the solder joints in the SWR bridge
 as it suggests and this has not helped.  I'm not sure where to look next.

 Tom W0EA
   

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Re: [Elecraft] KAT2 Power problem continued

2009-07-21 Thread Tom Campie
As per Gary's suggestion, I removed and rewound T1.  I also reflowed all the
joints in the SWR bridge and on U4.  With R6 out, I still measure 0.0 V and
with it in I'm still under 3 v.  With it in, I read the same 2.4V as before.
 While I can't confirm the actual output power exactly, my MFJ tuner reads 5
watts when it is tuned (I don't have an RF probe or wattmeter yet - I'm
getting the parts for the RF probe on Thursday)   Could it be that U4 is
bad?  Amps like that don't break very easily.
Still not sure where to look except U4 I guess...

Tom

On Tue, Jul 21, 2009 at 8:47 PM, Don Wilhelm w3...@embarqmail.com wrote:

 Tom,

 The voltage at U4 pin 3 should be between 3 and 4 volts with 5 watts of
 power flowing through the wattmeter section of the KAT2 *and* with the FWD
 potentiometer (R1) fully clockwise.

 U4 is configured as a unity gain op amp, and the voltage at the output (pin
 1)should be equal to the voltage at the input (pin 3).  If it is not, check
 the soldering at U4.  That should be true whether R6 is connected or not.

 If the conditions (and results) are not as stated, then as the manual
 states, check T1, D1, C50, C52 and R1 for good soldering.  Count the turns
 on T1 to be certain you have not wound an extra turn.

 Is the power that you are passing through the KAT2 equal to 5 watts?  How
 are you determining it?

 73,
 Don W3FPR


 Tom Campie wrote:

 Still no solution for my power problem.  Some correspondence with Gary at
 Elecraft has me back where I started.  I removed R6 and saw 0V at the
 output
 of U4 but 2.5V on the input of U4 coming from U1 (pin 3 on U4).  According
 to the testing in the manual this should be 3-4 volts with a requested
 power
 of 5 watts.  I replaced R6 and now saw the 2.5V on the output of U4.  This
 is still low obviously.  I reflow'd all the solder joints in the SWR
 bridge
 as it suggests and this has not helped.  I'm not sure where to look next.

 Tom W0EA



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Re: [Elecraft] KAT2 Power problem continued

2009-07-21 Thread Don Wilhelm
Tom,

With R6 out, and DC voltage on U4 pin 3, but 0 volts on U4 pin 1, you 
certainly can suspect that U4 is toast. Unless you have a solder bridge 
between U4 pins 2 and 3 *and* no connection between pins 1 and 2 - that 
would be 2 failures, and we normally expect only a single failure, so a 
bad U4 is the most likely answer.

Do the test again, but this time measure the voltage at U4 pin 3.  If 
that is different than the voltage at U4 pin 1, you have a problem with 
U4.  (BTW, with 5 watts through the wattmeter, U4 pin 3 should measure 
between 3 and 4 volts).  As I stated, U4 is a unity gain op amp, and the 
voltage at the output should be the same as the voltage at the input - 
that is the behavior of a working unity gain op amp.

73,
Don W3FPR

Tom Campie wrote:
 As per Gary's suggestion, I removed and rewound T1.  I also reflowed all the
 joints in the SWR bridge and on U4.  With R6 out, I still measure 0.0 V and
 with it in I'm still under 3 v.  With it in, I read the same 2.4V as before.
  While I can't confirm the actual output power exactly, my MFJ tuner reads 5
 watts when it is tuned (I don't have an RF probe or wattmeter yet - I'm
 getting the parts for the RF probe on Thursday)   Could it be that U4 is
 bad?  Amps like that don't break very easily.
 Still not sure where to look except U4 I guess...

 Tom

 On Tue, Jul 21, 2009 at 8:47 PM, Don Wilhelm w3...@embarqmail.com wrote:

   
 Tom,

 The voltage at U4 pin 3 should be between 3 and 4 volts with 5 watts of
 power flowing through the wattmeter section of the KAT2 *and* with the FWD
 potentiometer (R1) fully clockwise.

 U4 is configured as a unity gain op amp, and the voltage at the output (pin
 1)should be equal to the voltage at the input (pin 3).  If it is not, check
 the soldering at U4.  That should be true whether R6 is connected or not.

 If the conditions (and results) are not as stated, then as the manual
 states, check T1, D1, C50, C52 and R1 for good soldering.  Count the turns
 on T1 to be certain you have not wound an extra turn.

 Is the power that you are passing through the KAT2 equal to 5 watts?  How
 are you determining it?

 73,
 Don W3FPR


 Tom Campie wrote:

 
 Still no solution for my power problem.  Some correspondence with Gary at
 Elecraft has me back where I started.  I removed R6 and saw 0V at the
 output
 of U4 but 2.5V on the input of U4 coming from U1 (pin 3 on U4).  According
 to the testing in the manual this should be 3-4 volts with a requested
 power
 of 5 watts.  I replaced R6 and now saw the 2.5V on the output of U4.  This
 is still low obviously.  I reflow'd all the solder joints in the SWR
 bridge
 as it suggests and this has not helped.  I'm not sure where to look next.

 Tom W0EA

   

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