Re: [PSES] Wire ampacities -

2013-09-10 Thread McDiarmid, Ralph
 . . . or wire in free air, or buried, depending on what table you look 
at.

As as gut feel, I would say that 3 inches of 26AWG would have a very low 
temperature rise at 500mA, but as John stated,
it's best to run a test.
___ 


Ralph McDiarmid  |   Schneider Electric   |  Solar Business  |   CANADA  | 
  Regulatory Compliance Engineering




From:
IBM Ken ibm...@gmail.com
To:
EMC-PSTC@LISTSERV.IEEE.ORG, 
Date:
09/04/2013 02:26 PM
Subject:
Re: [PSES] Wire ampacities -



Ampacity charts (particularly in the NEC) may assume wire pulled in 
conduit, more than one current-carrying conductor, etc.  You may be better 
off using a chart from your product Standard (60950 has something to say 
on this topic but it's a bit conservative).In your case, I would 
approach the agency with some thermal testing showing that you haven't 
exceeeded the insulation's temperature rating (assuming it has one) in the 
application and you continue to pass all the other requirements of your 
product standard.  If it's not a ground wire I think they would be OK with 
this approach and some limited testing. 
 
-Ken

On Wed, Sep 4, 2013 at 3:15 PM, McInturff, Gary 
gary.mcintu...@esterline.com wrote:
I was just discussing the current handling capabilities of appliance 
wiring material and while I have a chart it is of unknown heritage and 
differs from some other reference material. For example the chart I have 
says 26AWG wire can handle about 0.25 amps, but when I look at the 
connector it says about 1 amp with a 26 AWG wire. I made a search for the 
NEC amperages but they I could find anything smaller (larger?) about 18 
guage and it was primarily for power wiring.
Can anybody give me a good reference for AWM current handling 
capabilities? The UL web-site seems pretty useless as well. Heck I think I 
talked one of their engineers out of the chart I have. My original 
supposition was that the wire insulation rating would be exceeded if X 
amps were run through Y gauge wire, and that was from a safety perspective 
the upper limit of current. I realized that impedance per/foot has 
implications on voltage drop etc, but in this case those things are moot. 
I just want to run 0.5 amps down a 26 AWG wire for about 3 inches at  low 
frequency without overheating the insulation. Again one reference holds 
about ¼ amp, while another says 1 amp.
 
 
 
.

Gary McInturff
Reliability/Compliance Engineer
 
 
 

 


 


Esterline Interface Technologies
Featuring 
ADVANCED INPUT, GAMESMAN, LRE MEDICAL, and MEMTRON  products
600 W. Wilbur Avenue
Coeur d’Alene, ID  83815-9496
Toll Free: 800-444-5923 X1XXX
Tel:  (208) 635-8
Fax: (208) 635-8
 
www.esterline.com/interfacetechnologies
 
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Re: [PSES] Wire ampacities -

2013-09-06 Thread ce-test, qualified testing bv - Gert Gremmen
One should also consider the prospective short circuit current

in that circuit if the standard requires single fault testing in that 
circuitry.

(and even if it's not required)

If your wire is connected to a 30 amp power supply it's quite a different story

as when it's fed by a 1Amp regulator.

 

Regards,

Ing.  Gert Gremmen, BSc

 

 

 

Van: emc-p...@ieee.org [mailto:emc-p...@ieee.org] Namens Ted Eckert
Verzonden: Thursday, September 05, 2013 12:09 AM
Aan: EMC-PSTC@LISTSERV.IEEE.ORG
Onderwerp: RE: Wire ampacities -

 

A few of the wire vendors have reference charts that may be of use. The link to 
one example is below. 

http://www.alphawire.com/en/EngineersRoom/ReferenceTables/CurrentRatings 
http://www.alphawire.com/en/EngineersRoom/ReferenceTables/CurrentRatings 

This chart should give a rough idea of the temperature change of wires at 
different ampacities. This table makes general assumptions about wire 
resistance and insulation thickness, so assume that the actual temperature rise 
will vary a bit more.

 

Ted Eckert

Compliance Engineer

Microsoft Corporation

ted.eck...@microsoft.com mailto:ted.eck...@microsoft.com 

 

The opinions expressed are my own and do not necessarily reflect those of my 
employer.

 

From: IBM Ken [mailto:ibm...@gmail.com] 
Sent: Wednesday, September 4, 2013 2:22 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: Wire ampacities -

 

Ampacity charts (particularly in the NEC) may assume wire pulled in conduit, 
more than one current-carrying conductor, etc.  You may be better off using a 
chart from your product Standard (60950 has something to say on this topic but 
it's a bit conservative).In your case, I would approach the agency with 
some thermal testing showing that you haven't exceeeded the insulation's 
temperature rating (assuming it has one) in the application and you continue to 
pass all the other requirements of your product standard.  If it's not a ground 
wire I think they would be OK with this approach and some limited testing. 

 

-Ken

On Wed, Sep 4, 2013 at 3:15 PM, McInturff, Gary gary.mcintu...@esterline.com 
wrote:

I was just discussing the current handling capabilities of appliance 
wiring material and while I have a chart it is of unknown heritage and differs 
from some other reference material. For example the chart I have says 26AWG 
wire can handle about 0.25 amps, but when I look at the connector it says about 
1 amp with a 26 AWG wire. I made a search for the NEC amperages but they I 
could find anything smaller (larger?) about 18 guage and it was primarily for 
power wiring.

Can anybody give me a good reference for AWM current handling 
capabilities? The UL web-site seems pretty useless as well. Heck I think I 
talked one of their engineers out of the chart I have. My original supposition 
was that the wire insulation rating would be exceeded if X amps were run 
through Y gauge wire, and that was from a safety perspective the upper limit of 
current. I realized that impedance per/foot has implications on voltage drop 
etc, but in this case those things are moot. I just want to run 0.5 amps down a 
26 AWG wire for about 3 inches at  low frequency without overheating the 
insulation. Again one reference holds about ¼ amp, while another says 1 amp.

 

 

 

.

Gary McInturff

Reliability/Compliance Engineer

 

 

 

 

 

Esterline Interface Technologies

Featuring 

ADVANCED INPUT, GAMESMAN, LRE MEDICAL, and MEMTRON  products

600 W. Wilbur Avenue

Coeur d'Alene, ID  83815-9496

Toll Free: 800-444-5923 X1XXX

Tel:  (208) 635-8

Fax: (208) 635-8

 

www.esterline.com/interfacetechnologies

 

Technology, Innovation, Performance...

Information in or attached to this e-mail message may be subject to export 
control restrictions of the International Traffic in Arms Regulations (ITAR) 
(22 CFR pts. 120-130) or the Export Administration Regulations (EAR) (15 CFR 
pts. 730-774).  Before exporting this information outside the United States or 
releasing it to a foreign person in the United States, you need to determine 
whether a license under the EAR or the ITAR is required to do so.  If you have 
any questions about this obligation, please contact me.

 

Click here 
http://www.esterline.com/governance/email_disclaimer/tabid/1532/Default.aspx  
to read disclaimer

 

 

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[PSES] Wire ampacities -

2013-09-04 Thread McInturff, Gary
I was just discussing the current handling capabilities of appliance wiring 
material and while I have a chart it is of unknown heritage and differs from 
some other reference material. For example the chart I have says 26AWG wire can 
handle about 0.25 amps, but when I look at the connector it says about 1 amp 
with a 26 AWG wire. I made a search for the NEC amperages but they I could find 
anything smaller (larger?) about 18 guage and it was primarily for power wiring.
Can anybody give me a good reference for AWM current handling capabilities? The 
UL web-site seems pretty useless as well. Heck I think I talked one of their 
engineers out of the chart I have. My original supposition was that the wire 
insulation rating would be exceeded if X amps were run through Y gauge wire, 
and that was from a safety perspective the upper limit of current. I realized 
that impedance per/foot has implications on voltage drop etc, but in this case 
those things are moot. I just want to run 0.5 amps down a 26 AWG wire for about 
3 inches at  low frequency without overheating the insulation. Again one 
reference holds about ¼ amp, while another says 1 amp.



.
Gary McInturff
Reliability/Compliance Engineer











Esterline Interface Technologies

Featuring
ADVANCED INPUT, GAMESMAN, LRE MEDICAL, and MEMTRON  products

600 W. Wilbur Avenue
Coeur d'Alene, ID  83815-9496
Toll Free: 800-444-5923 X1XXX
Tel:  (208) 635-8
Fax: (208) 635-8

www.esterline.com/interfacetechnologieshttp://www.esterline.com/interfacetechnologies

Technology, Innovation, Performance...
Information in or attached to this e-mail message may be subject to export 
control restrictions of the International Traffic in Arms Regulations (ITAR) 
(22 CFR pts. 120-130) or the Export Administration Regulations (EAR) (15 CFR 
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releasing it to a foreign person in the United States, you need to determine 
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any questions about this obligation, please contact me.

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Re: [PSES] Wire ampacities -

2013-09-04 Thread John Woodgate
In message 
d250d01e39356a4e9cc3b4b459d6655097de0...@ms-cda-01.advanced-input.com, 
dated Wed, 4 Sep 2013, McInturff, Gary gary.mcintu...@esterline.com 
writes:


I just want to run 0.5 amps down a 26 AWG wire for about 3 inches at 
low frequency without overheating the insulation. Again one reference 
holds about ¼ amp, while another says 1 amp.


You are right that this subject can be very confusing. The lowest 
ratings are usually those based on voltage drop. Those based on 
temperature rise naturally depend on how the wire can cool, and what the 
ambient temperature is assumed to be, but they don't always say so.


I have found that the only reliable way to get the data is to actually 
do a test. But for 3 inches of wire, it may be difficult to use the 
resistance method to determine the wire temperature. These days, it 
isn't difficult to knock up a milliohm-meter or something even more 
sensitive. You don't need huge accuracy.

--
OOO - Own Opinions Only. With best wishes. See www.jmwa.demon.co.uk
If dictionaries were correct, we would only need one, because they would all
give the same information.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Wire ampacities -

2013-09-04 Thread Peter Tarver
 From: McInturff, Gary
 Sent: Wednesday, September 04, 2013 12:16

 I was just discussing the current handling capabilities
 of appliance wiring material and while I have a chart
 it is of unknown heritage and differs from some other
 reference material. For example the chart I have says
 26AWG wire can handle about 0.25 amps, but when I look
 at the connector it says about 1 amp with a 26 AWG
 wire.

AWM will have a temperature rating associated with each wire style and
might be surface marked on the wire insulation.  The ampacity of AWM is
such that its measured temperature does not exceed the temperature rating
for the wire style while carrying the intended current, barring any
extenuating circumstances like exceeding the temperature allowed in a
certain area of a product due to material constraints, hazardous
atmospheres, or routing through an area in the equipment operating at an
elevated temperature, etc.


Regards,

Peter Tarver


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Re: [PSES] Wire ampacities -

2013-09-04 Thread IBM Ken
Ampacity charts (particularly in the NEC) may assume wire pulled in
conduit, more than one current-carrying conductor, etc.  You may be better
off using a chart from your product Standard (60950 has something to say on
this topic but it's a bit conservative).In your case, I would approach
the agency with some thermal testing showing that you haven't exceeeded the
insulation's temperature rating (assuming it has one) in the application
and you continue to pass all the other requirements of your product
standard.  If it's not a ground wire I think they would be OK with this
approach and some limited testing.

-Ken

On Wed, Sep 4, 2013 at 3:15 PM, McInturff, Gary 
gary.mcintu...@esterline.com wrote:

  I was just discussing the current handling capabilities of appliance
 wiring material and while I have a chart it is of unknown heritage and
 differs from some other reference material. For example the chart I have
 says 26AWG wire can handle about 0.25 amps, but when I look at the
 connector it says about 1 amp with a 26 AWG wire. I made a search for the
 NEC amperages but they I could find anything smaller (larger?) about 18
 guage and it was primarily for power wiring.

 Can anybody give me a good reference for AWM current handling
 capabilities? The UL web-site seems pretty useless as well. Heck I think I
 talked one of their engineers out of the chart I have. My original
 supposition was that the wire insulation rating would be exceeded if X amps
 were run through Y gauge wire, and that was from a safety perspective the
 upper limit of current. I realized that impedance per/foot has implications
 on voltage drop etc, but in this case those things are moot. I just want to
 run 0.5 amps down a 26 AWG wire for about 3 inches at  low frequency
 without overheating the insulation. Again one reference holds about ¼ amp,
 while another says 1 amp.

 ** **

 ** **

 ** **

 .

 Gary McInturff

 Reliability/Compliance Engineer

 ** **

 ** **

 ** **

 ** **

  

 *Esterline Interface Technologies***

 *Featuring *

 *ADVANCED INPUT, GAMESMAN, LRE MEDICAL, and MEMTRON  products*

 600 W. Wilbur Avenue

 Coeur d’Alene, ID  83815-9496

 Toll Free: 800-444-5923 X1XXX

 Tel:  (208) 635-8

 Fax: (208) 635-8

 ** **

 www.esterline.com/interfacetechnologies

 ** **

 *Technology, Innovation, Performance…*

 Information in or attached to this e-mail message may be subject to
 export control restrictions of the International Traffic in Arms
 Regulations (ITAR) (22 CFR pts. 120-130) or the Export Administration
 Regulations (EAR) (15 CFR pts. 730-774).  Before exporting this information
 outside the United States or releasing it to a foreign person in the United
 States, you need to determine whether a license under the EAR or the ITAR
 is required to do so.  If you have any questions about this obligation,
 please contact me.

 ** **

 Click 
 herehttp://www.esterline.com/governance/email_disclaimer/tabid/1532/Default.aspxto
  read disclaimer
 **

 ** **

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Re: [PSES] Wire ampacities -

2013-09-04 Thread McInturff, Gary
Well maybe I'm at the bottom of the mess after a one of UL's wire subject 
matter experts called. I was under the same impression that Peter states below 
(or at least my interpretation of what your trying to tell me Peter.) I was 
assuming that somewhere in the recognition, listing, or certification of the 
wire, one of the tested/controlled parameters would be current flow through the 
wire that would heat it to the point that the insulation temperature rating was 
being reached or exceeded. Sounds logical but it isn't the case for AWM. As 
John W points out the designers first determine the wire gauge impedance/unit 
values and calculate the voltage drop across the length of wire and determine 
whether or not that gauge wire would allow proper operation of the circuit. 
That doesn't directly relate to the I squared heating of the wire, although it 
may produce a conservative number - just guessing here. If there is any concern 
then the conductor material would be measured to determi!
 ne the temperature of the conductor relative to the insulation temperature 
ratings. The end product safety evaluator does exactly the same thing - if 
concerned they will measure it, rather than comparing it to some maximum 
allowable current.


Again I was led down the primrose path because it just made sense that the 
number would exist from the safety agencies when they were qualifying the wire, 
other components that attach to the wire has identified maximum current 
ratings, the NEC has maximum ratings, and damn it, it just made sense. 
The various wire rating charts that might be found on line are assuming lots of 
different safety factors but they are not based on safety standards. 

Long story, confusion on my part, but easily resolvable, first make it work 
electrically and if concerned measure the conductor, change gauges until you're 
happy with both.

By the way one of our fellow list members did direct me to UL 508 control 
panels and that standard in fact listed maximum current ratings for wire guage, 
but that seems to be an oddity. Thanks to the member that point it out. And 
thanks to those that gave up their time and knowledge in helping me dig my head 
out of 



 






Gary


-Original Message-
From: Peter Tarver [mailto:ptar...@enphaseenergy.com] 
Sent: Wednesday, September 04, 2013 12:55 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] Wire ampacities -

 From: McInturff, Gary
 Sent: Wednesday, September 04, 2013 12:16

 I was just discussing the current handling capabilities
 of appliance wiring material and while I have a chart
 it is of unknown heritage and differs from some other
 reference material. For example the chart I have says
 26AWG wire can handle about 0.25 amps, but when I look
 at the connector it says about 1 amp with a 26 AWG
 wire.

AWM will have a temperature rating associated with each wire style and
might be surface marked on the wire insulation.  The ampacity of AWM is
such that its measured temperature does not exceed the temperature rating
for the wire style while carrying the intended current, barring any
extenuating circumstances like exceeding the temperature allowed in a
certain area of a product due to material constraints, hazardous
atmospheres, or routing through an area in the equipment operating at an
elevated temperature, etc.


Regards,

Peter Tarver


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and destroy all copies of the original message. 

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Re: [PSES] Wire ampacities -

2013-09-04 Thread Ted Eckert
A few of the wire vendors have reference charts that may be of use. The link to 
one example is below.
http://www.alphawire.com/en/EngineersRoom/ReferenceTables/CurrentRatings
This chart should give a rough idea of the temperature change of wires at 
different ampacities. This table makes general assumptions about wire 
resistance and insulation thickness, so assume that the actual temperature rise 
will vary a bit more.

Ted Eckert
Compliance Engineer
Microsoft Corporation
ted.eck...@microsoft.commailto:ted.eck...@microsoft.com

The opinions expressed are my own and do not necessarily reflect those of my 
employer.

From: IBM Ken [mailto:ibm...@gmail.com]
Sent: Wednesday, September 4, 2013 2:22 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: Wire ampacities -

Ampacity charts (particularly in the NEC) may assume wire pulled in conduit, 
more than one current-carrying conductor, etc.  You may be better off using a 
chart from your product Standard (60950 has something to say on this topic but 
it's a bit conservative).In your case, I would approach the agency with 
some thermal testing showing that you haven't exceeeded the insulation's 
temperature rating (assuming it has one) in the application and you continue to 
pass all the other requirements of your product standard.  If it's not a ground 
wire I think they would be OK with this approach and some limited testing.

-Ken
On Wed, Sep 4, 2013 at 3:15 PM, McInturff, Gary 
gary.mcintu...@esterline.commailto:gary.mcintu...@esterline.com wrote:
I was just discussing the current handling capabilities of appliance wiring 
material and while I have a chart it is of unknown heritage and differs from 
some other reference material. For example the chart I have says 26AWG wire can 
handle about 0.25 amps, but when I look at the connector it says about 1 amp 
with a 26 AWG wire. I made a search for the NEC amperages but they I could find 
anything smaller (larger?) about 18 guage and it was primarily for power wiring.
Can anybody give me a good reference for AWM current handling capabilities? The 
UL web-site seems pretty useless as well. Heck I think I talked one of their 
engineers out of the chart I have. My original supposition was that the wire 
insulation rating would be exceeded if X amps were run through Y gauge wire, 
and that was from a safety perspective the upper limit of current. I realized 
that impedance per/foot has implications on voltage drop etc, but in this case 
those things are moot. I just want to run 0.5 amps down a 26 AWG wire for about 
3 inches at  low frequency without overheating the insulation. Again one 
reference holds about ¼ amp, while another says 1 amp.



.
Gary McInturff
Reliability/Compliance Engineer











Esterline Interface Technologies

Featuring
ADVANCED INPUT, GAMESMAN, LRE MEDICAL, and MEMTRON  products

600 W. Wilbur Avenue
Coeur d'Alene, ID  83815-9496
Toll Free: 800-444-5923tel:800-444-5923 X1XXX
Tel:  (208) 635-8
Fax: (208) 635-8

www.esterline.com/interfacetechnologieshttp://www.esterline.com/interfacetechnologies

Technology, Innovation, Performance...
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Re: [PSES] Wire ampacities -

2013-09-04 Thread Mike Sherman ----- Original Message -----


With that short a conductor length, you might get some significant conductive 
cooling axially through the copper. 



Mike Sherman 

Product Safety and Compliance Engineer 

Graco Inc. 


- Original Message -


From: IBM Ken ibm...@gmail.com 
To: EMC-PSTC@LISTSERV.IEEE.ORG 
Sent: Wednesday, September 4, 2013 4:22:06 PM 
Subject: Re: [PSES] Wire ampacities - 


Ampacity charts (particularly in the NEC) may assume wire pulled in conduit, 
more than one current-carrying conductor, etc.  You may be better off using a 
chart from your product Standard (60950 has something to say on this topic but 
it's a bit conservative).    In your case, I would approach the agency with 
some thermal testing showing that you haven't exceeeded the insulation's 
temperature rating (assuming it has one) in the application and you continue to 
pass all the other requirements of your product standard.  If it's not a ground 
wire I think they would be OK with this approach and some limited testing. 
  
-Ken 


On Wed, Sep 4, 2013 at 3:15 PM, McInturff, Gary  gary.mcintu...@esterline.com 
 wrote: 






I was just discussing the current handling capabilities of appliance wiring 
material and while I have a chart it is of unknown heritage and differs from 
some other reference material. For example the chart I have says 26AWG wire can 
handle about 0.25 amps, but when I look at the connector it says about 1 amp 
with a 26 AWG wire. I made a search for the NEC amperages but they I could find 
anything smaller (larger?) about 18 guage and it was primarily for power 
wiring. 

Can anybody give me a good reference for AWM current handling capabilities? The 
UL web-site seems pretty useless as well. Heck I think I talked one of their 
engineers out of the chart I have. My original supposition was that the wire 
insulation rating would be exceeded if X amps were run through Y gauge wire, 
and that was from a safety perspective the upper limit of current. I realized 
that impedance per/foot has implications on voltage drop etc, but in this case 
those things are moot. I just want to run 0.5 amps down a 26 AWG wire for about 
3 inches at  low frequency without overheating the insulation. Again one 
reference holds about ¼ amp, while another says 1 amp. 

  

  

  

. 

Gary McInturff 

Reliability/Compliance Engineer 

    

  

  

  


  


Esterline Interface Technologies

Featuring 

ADVANCED INPUT, GAMESMAN, LRE MEDICAL, and MEMTRON  products 


600 W. Wilbur Avenue 

Coeur d’Alene, ID  83815-9496 

Toll Free: 800-444-5923 X1XXX 

Tel:  (208) 635-8 

Fax: (208) 635-8 

  

www.esterline.com/interfacetechnologies 

  

Technology, Innovation, Performance… 

Information in or attached to this e-mail message may be subject to export 
control restrictions of the International Traffic in Arms Regulations (ITAR) 
(22 CFR pts. 120-130) or the Export Administration Regulations (EAR) (15 CFR 
pts. 730-774).  Before exporting this information outside the United States or 
releasing it to a foreign person in the United States, you need to determine 
whether a license under the EAR or the ITAR is required to do so.  If you have 
any questions about this obligation, please contact me. 

  

Click here to read disclaimer 

  

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Attachments are not permitted but the IEEE PSES Online Communities site at 
http://product-compliance.oc.ieee.org/ can be used for graphics (in well-used 
formats), large files, etc. 

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