Re: [Emc-users] My New D519MO Motherboard does not load EMC 10.04.

2010-10-07 Thread Steve Blackmore
On Wed, 6 Oct 2010 16:00:42 -0400, you wrote:

I have tried the USC diagnostics. They don't see the printer port also.
Apparently the CMOS settings are not getting the printer port into EPP mode,
or something, that is keeping everything from recognising the port while it
is
acting like a ECP printer port.

Have you tried resetting the bios or loading latest bios revision?

Steve Blackmore
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Re: [Emc-users] EMC controlled sniper robot

2010-10-07 Thread Spiderdab
Il 07/10/2010 11:26, Mark Wendt ha scritto:
 'Tis the beginnings of Skynet.  Or maybe Cylons...  ;-)

 mark

:) and the password i guess it will be 'Joshua' !

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Re: [Emc-users] EMC controlled sniper robot

2010-10-07 Thread Leslie Newell
Use a paintball gun instead? Fire paint balls at a wall and write your 
name :-)

Les

On 07/10/10 05:24, Bill J wrote:
 You may want to re-think advertising anything about actually building this,
 you're going to be in violation of a few BATFE regulations.  They're not
 nice to people that violate their regulations.



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Re: [Emc-users] EMC controlled sniper robot

2010-10-07 Thread Stephen Wille Padnos
Leslie Newell wrote:
 Use a paintball gun instead? Fire paint balls at a wall and write your
 name :-)

Obligatory Mythbusters link:
http://videosift.com/video/MythBusters-CPU-vs-GPU-or-Paintball-Cannons-are-Cool


As for actually building one, you don't need and probably don't want all 
of emc.  You only need the motor control of HAL, and you can write a 
component (userspace even) that does all the calculations and then hits 
a trigger HAL pin.

- Steve

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Re: [Emc-users] retrofitting a maho

2010-10-07 Thread Peter Teurlings
first i need to connect the indramat so i can start doing some tests,
the rest is for later.
but i'l start connecting the indramat, is there anything i should know
in advance? any warnings?
i don't want to ruin the servo amp or the boards...

2010/10/2 Ulf Dambacher i...@dambacher-retrofit.de:
 Am 02.10.2010 13:24, schrieb Peter Teurlings:
 Could you email me the full wiring?
 that would come in handy for my wiring.

 Do you know of any good software to draw wiring diagrams?


 Hi Peter

 Can you give me a Hint on what you need in detail?
 The full wiring plan of the mh700 is 40pages, the full wiring of the
 2trm3 is DIN-A0, a puzzle of 16 pages.
 And the pinouts I sent you an excerpt of this.
 And that's the original wirings, not my retrofit. I have not yet done a
 clean rewrite of my hand-written wiring plan.

 But as a staring point: I removed the original philips breakout board
 and wired all outputs to my motenc. I used some finder relais to copy
 the original wiring of the gearbox motors. The gearbox logic consists of
 a glue module with a table showing gearbox settings for given spindle
 speeds and a classicladder logic for actually switching the gears.

 Software: I use eagle (http://www.cadsoft.de/). Cheap and works for
 platines, wiring diagrams and other things.


 bye
 Ulf

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 Ingenieurbüro für Maschinenbau

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Peter Teurlings

peerkedemul...@gmail.com

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Re: [Emc-users] free cad software

2010-10-07 Thread Peter Teurlings
looks good.

Thanks!

2010/10/6 noel noel.ro...@comcast.net:
 Everyone,



 I just heard about this from my local Solidworks dude.

 Definitely worth checking out.



 http://www.3ds.com/products/draftsight





 Noel Rodes

 Rogue Engineering

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Re: [Emc-users] EMC controlled sniper robot

2010-10-07 Thread BRIAN GLACKIN
I can then see a movie starring Bruce Willis as an international assasin
targetting high figures in Chicago. Oh Wait - thats been done.  Never
mind...

On Thu, Oct 7, 2010 at 6:53 AM, Stephen Wille Padnos spad...@sover.netwrote:

 Leslie Newell wrote:
  Use a paintball gun instead? Fire paint balls at a wall and write your
  name :-)
 
 Obligatory Mythbusters link:
 
 http://videosift.com/video/MythBusters-CPU-vs-GPU-or-Paintball-Cannons-are-Cool
 


 As for actually building one, you don't need and probably don't want all
 of emc.  You only need the motor control of HAL, and you can write a
 component (userspace even) that does all the calculations and then hits
 a trigger HAL pin.

 - Steve


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Re: [Emc-users] My New D519MO Motherboard does not load EMC 10.04.

2010-10-07 Thread Dave
Don is this for a D519MO board or a D510MO board???

If it is a D510MO board, then change the subject line.  I have a D510MO 
board right here and would be happy to try some things out but I thought 
you had some newfangled D519 board that I never heard of .

Then I saw D510MO in the text...

Dave



On 10/6/2010 4:00 PM, Don Stanley wrote:
 Thanks Igor;
 I have tried the USC diagnostics. They don't see the printer port also.
 Apparently the CMOS settings are not getting the printer port into EPP mode,
 or something, that is keeping everything from recognising the port while it
 is
 acting like a ECP printer port.

 See Jon's last post and my response.

  Don


 On Wed, Oct 6, 2010 at 3:33 PM, Igor Chudovichu...@gmail.com  wrote:


 Don, start with running Jon's program ppmcdiags. Do not try to
 diagnose it with EMC2.

 Start with 378 as the address.

 My feeling is that PPMC is not communicating with the host PC.

 i

 On Wed, Oct 6, 2010 at 2:15 PM, Don Stanleydstanley1...@gmail.com
 wrote:
  
 On Wed, Oct 6, 2010 at 1:49 PM, Jon Elsonel...@pico-systems.com

 wrote:
  

 Don Stanley wrote:
  
 00:1f.0 ISA bridge: Intel Corporation NM10 Family LPC Controller (rev

 01)
  
  Subsystem: Intel Corporation Device 4f4d
  Flags: bus master, medium devsel, latency 0
  Capabilities: [e0] Vendor Specific Information?



 I think this means your parallel port is implemented off the ISA (old
 IBM PC bus) interface,
 and not on PCI.  I sure don't see a PCI report for a printer port in the
 rest of the PCI list.

 You can do :
 more /proc/ioports

 and it will show a terse listing of port addresses, with lines like
 0378-037a : parport0
 037b-037f : parport0
 note the second line for parport0 indicates that port is set for EPP
 mode, as the last 5 registers
 are part of the ECP/EPP feature.  If yours only shows the first register
 group, that is an indication
 the EPP setting didn't take effect for some reason.

 Jon

  
 Thank Jon and all;
 I set the mode to EPP and cycled the power to make sure it took.
 more /proc/ioports shows:
 02f8-02ff : serial
 0378-037a : parport0
 03c0-03df : vga+
 I am getting the same error messages weather set EPP or ECP, from
 the begenning. The USC diagnostics see NOTHINGGgg!! understandably.

 I hope you, or someone has a fix for this!
 Of two new D510MO boards this is the only one left.
 The other is on it's way back for a non functioning USB.
 Are there are magic hidden CMOS settings affecting the printer
 other than 'printer enable' and 'EPP mode' on these motherboards?

 Don




  
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Re: [Emc-users] retrofitting a maho

2010-10-07 Thread dambacher-retrofit.de
Am 07.10.2010 13:18, schrieb Peter Teurlings:
 first i need to connect the indramat so i can start doing some tests,
 the rest is for later.
 but i'l start connecting the indramat, is there anything i should know
 in advance? any warnings?
 i don't want to ruin the servo amp or the boards...

Hi Peter.

Some Precautions i took:

* Measure your DA output before connecting it to the amplifier - and connect 
the 
base 0V, too.
* Set the max. DA output signals in HAL to 0.5V for security and set FERROR=1 
and #MIN_FERROR - this will give a following error before the axis moves too 
fast.
* make sure scale direction is the same as movement direction.
* for each axis there is an emergency off switch just after the limit switch is 
hit. Make sure this circuit works.
* I removed RF cables temporary to only enable one axis at a time.
* I wired a 2,0m cable emergency stop button to keep by my keyboard.

and last and best: Read the first page of the book:

* Don't panic !

.-)

/ulf

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[Emc-users] Possible bugs in emcrsh and halrmt

2010-10-07 Thread Sasa Vilic
Hello,

There is a bug that causes emcrsh to crash. The steps to reproduce are:

1. Start emc with configuration that uses emcrsh
2. Open terminal
3. telnet localhost 5007
4. Hello EMC a a
*5. set enable*

After issuing command set enable without password the emcrsh crashed and
connection is lost.

And for halrmt: I am not sure if it's bug or I typed something wrong but
loading emc configuration with option:

loadusr halrmt -- --port 5006 -ini plasma-thc-sim.ini

produces output:
Starting EMC2...
Unknown option '--'
Unknown option '-p'
Unknown option '-o'
Unknown option '-r'
Unknown option '-t'

I think this also affects other options like username, connetpw, enablepw,
etc.
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Re: [Emc-users] My New D519MO Motherboard does not load EMC 10.04.

2010-10-07 Thread Matt Shaver
On Wed, 6 Oct 2010 10:09:30 -0700 (PDT)
Peter C. Wallace p...@mesanet.com wrote:

 Pretty sure Pico Systems cards use EPP interface not ECP so I'd try
 that. The BIOS should give you the base address. Dont think lspci
 will list the parallel port as its not a PCI device on the D510 (it a
 LPC device I think)

Has anyone tried the 7I43 board with this motherboard?

Thanks,
Matt

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Re: [Emc-users] EMC aborting on startup with Segmentation Fault

2010-10-07 Thread Dennis
I appreciate your suggestion, Michael.  Only one problem - I'm not using ANY 
proprietary drivers!
  If I go to System, Administration, Hardware Drivers, I come up with the 
message that no
  proprietary drivers are in use on this system.

I may be misunderstanding what you want me to try.  If my answer isn't what 
you're looking for, would
  you please spell it out for me?  I'm not well-versed in the intricacies of 
Linux and can use any help you might
be so kind as to provide.  Are you implying that maybe there's an ATI driver 
compiled as part of EMC that
  I need somehow to disable?

Thanks for your help!
Dennis

From: Micha? Geszkiewiczmic...@wp.pl
Subject: Re: [Emc-users] EMC aborting on startup with Segmentation
Fault
To: Enhanced Machine Controller (EMC)
emc-users@lists.sourceforge.net
Message-ID:4cab73fe.4010...@wp.pl
Content-Type: text/plain; charset=UTF-8; format=flowed

Try disabling ati binary drivers.
Use only software emulation and see what happens.

regards,
Michael


W dniu 05.10.2010 20:22, Dennis pisze:

   I've run into a problem that's driving me right over the edge!!  I
   upgraded my desktop system to Ubuntu 10.04 (from 8.04).  This is the
   system I use to prepare g-code for my CNC machine's control PC.  I use
   only EMC2 simulation mode on my desktop to verify everything appears
   correct before I take the code down to the actual CNC machine.
 
   I used GIT to retrieve version 2.4.4 and compiled it with the simulation
   flag set.  When I start EMC2 using SIM - AXIS, it aborts immediately
   with the following message:
   /home/user/emc2/scripts/emc: line 654:  9590 Segmentation fault
   $EMCDISPLAY -ini $INIFILE $EMCDISPLAYARGS $EXTRA_ARGS
 
   DMESG Output =
   [10400.374828] __ratelimit: 15 callbacks suppressed
   [10400.374832] axis[2680]: segfault at 4 ip 00c5def6 sp bf811490 error 4
   in libGL.so.1.2[bf8000+a7000]
 
   The problem appears to be related to display, most likely AXIS, since
   other modes appear to work fine (i.e. servo simulation).  Don't know if
   this is relevant, but my system uses two displays driven by a Radeon VE
   card.
 
   I AM STUMPED!!  I've searched the forums and found reference to errors
   very much like this, but didn't find the solution posted anywhere!!
 
   If anyone has any suggestions at all, I'd be most grateful!
   Dennis
 

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[Emc-users] MPG handle controlled rigid tapping.

2010-10-07 Thread Greg Bentzinger
Stuart and friends;

I have been thinking about this manual MPG rigid tapping and while its fairly 
straight forward on a normal 3 axis mill or 2 axis lathe there needs to be more 
for 5 axis applications. Strange that Stuart didn't mention it.

I think it might require a new custom G  M code that would lock motion to be 
perpendicular to the hole's plane. Pardon I'm hunting for the best way to 
describe this.

A 5 axis machine with the tool tilted in the AB axis would define the hole 
plane to be perpendicular to the tool in 2 axis. This would define the movement 
of the spindle.

The other issue being like Stuart mentioned, This will require a very high 
count encoder and a very strong and responsive spindle. This option is not for 
mediocre equipment.

Now - I was told my uncles (my toy) Mori Seiki SV50 can do this, you must just 
switch to IPR vrs IPM and do a M19 G84 F.

The 30hp spindle will allow a M03 S0001, and I dare you to try and stop that 
spindle even at 1 RPM.

Its great to have plenty of overkill power on tap. (pardon the pun)

Greg

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Re: [Emc-users] MPG handle controlled rigid tapping.

2010-10-07 Thread Jon Elson
Greg Bentzinger wrote:
 Stuart and friends;

 I have been thinking about this manual MPG rigid tapping and while its fairly 
 straight forward on a normal 3 axis mill or 2 axis lathe there needs to be 
 more for 5 axis applications. Strange that Stuart didn't mention it.

   
I think the difference is that Stuart's 5-axis Cincinnatti has a quill 
for the Z axis, so the Z movement is always parallel to the spindle 
axis.  That, of course, is NOT true on 5-axis machines with different 
construction.  Certainly, Chris Radek's 5-axis desktop mill is an 
example.  Proper
kinematics solves this, but you have to be in world mode for it to 
work.  I believe Chris has a video on Youtube with the machine drilling 
a hole at a compound angle.  I THINK it can do this in manual, as well.

Jon

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Re: [Emc-users] MPG handle controlled rigid tapping.

2010-10-07 Thread Stuart Stevenson
On Thu, Oct 7, 2010 at 8:01 PM, Greg Bentzinger skullwo...@yahoo.comwrote:

 Stuart and friends;

 I have been thinking about this manual MPG rigid tapping and while its
 fairly straight forward on a normal 3 axis mill or 2 axis lathe there needs
 to be more for 5 axis applications. Strange that Stuart didn't mention it.

Yes that is VERY strange - I was  thinking ! it. :)


 I think it might require a new custom G  M code that would lock motion to
 be perpendicular to the hole's plane. Pardon I'm hunting for the best way to
 describe this.

The G and M codes are functional in EMC2. Use the W axis and the Cinci will
drill along the spindle at whatever angle the A and B are programmed.


 A 5 axis machine with the tool tilted in the AB axis would define the hole
 plane to be perpendicular to the tool in 2 axis. This would define the
 movement of the spindle.

The Cinci does not have a quill - EMC2 moves XY and Z to simulate a W axis
and moves the spindle along it's axis.


 The other issue being like Stuart mentioned, This will require a very high
 count encoder and a very strong and responsive spindle. This option is not
 for mediocre equipment.

The encoder count must be high for the spindle to be useful as a C axis. I
believe the Enshu spindle will NOT be useful as a C axis but it will be able
to rigid tap with the MPG. I will move the spindle using the MPG and use
EMC2 to drive the Z axis coordinated with the spindle. I have the spindle
tuned in one configuration. It is very solid.


 Now - I was told my uncles (my toy) Mori Seiki SV50 can do this, you must
 just switch to IPR vrs IPM and do a M19 G84 F.

What control does the SV50 have? I would like to see/try it.
My 5 axis bridge (XYZ w/BC head) with Fanuc 15M will MPG drill along the
spindle (simulating a W axis). It will MPG mill along the U and V axes as
well. This requires no programming. The position of the BC head allows the
control to orient the motion the the UVW axes. The UV motion has not proven
useful. The drilling along the spindle axis is useful that is why I am
wanting to MPG tap along the spindle. I have not tried tapping with the
bridge. I see no way to control the spindle. I don't believe EMC2 will move
the UVW axes with the MPG. I believe it is being worked on but I am not
sure. Clarification would be greatly appreciated.


 The 30hp spindle will allow a M03 S0001, and I dare you to try and stop
 that spindle even at 1 RPM.

Its great to have plenty of overkill power on tap. (pardon the pun)

The Enshu spindle is 50 taper - 7.5KW (10 hp). The two speed gearbox allows
it to generate a lot of torque in low gear. I have seen it mill a 6 inch X
10 inch window in a 6 inch thick plate of steel in one pass. We drilled an
oversize hole through the plate (in a corner of the window) and used a 1
inch X 8 inch LOC roughing mill. It cut the full depth and dropped out the
window in one pass. I think it will be strong enough and rigid enough to tap
a hole with the MPG.


 Greg

 thanks
Stuart


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[Emc-users] EMC2 machine updates

2010-10-07 Thread Stuart Stevenson
Gentlemen,
  We now have a shop full of EMC2 believers. I walked out into the shop this
morning and all three EMC2 controlled machines were cutting steel parts. The
Dahlih was making some blocks for a draw press. The Cinci was milling some
steel plates and the Enshu was milling some steel blocks.
  I wanted to get some pictures of the Enshu cutting the blocks but 2 hours
later when I went out with the camera the job was completed. The job did not
have any tool changes so it was not a good candidate for a video. I don't
know what is going on it next. I will get a video shortly.
  The Cinci is generating a lot of good feedback. One of our programmers
said this is the best machine in the shop. One of my partners came in my
office today to tell me the Cinci had circle interpolated a (I think) 4 inch
hole within .0005 round. Neither man is easily impressed. I will get some
pictures of the parts.
  We moved the Dahlih into the main shop. Clyde, the machinist that ran the
Dahlih in the back shop, wanted us to move it to the main shop so he could
run it there. Clyde is not a CNC operator. Clyde is a crochety old manual
machinist. He likes the Dahlih. He was very skeptical at first. When he saw
the keyboard (the gui is AXIS) he turned up his nose. His finger now fly
over the keys. We have a small cell set up for him. A manual bridgeport, a
manual lathe and the Dahlih. I would love to set an EMC2 controlled lathe in
his cell.
  I have not worked on the GL again - yet - I will get to it shortly.
  EMC2 ROCKS
thanks
Stuart
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Re: [Emc-users] EMC2 machine updates

2010-10-07 Thread dave
On Thu, 2010-10-07 at 22:39 -0500, Stuart Stevenson wrote:
 Gentlemen,
   We now have a shop full of EMC2 believers. I walked out into the shop this
 morning and all three EMC2 controlled machines were cutting steel parts. The
 Dahlih was making some blocks for a draw press. The Cinci was milling some
 steel plates and the Enshu was milling some steel blocks.
   I wanted to get some pictures of the Enshu cutting the blocks but 2 hours
 later when I went out with the camera the job was completed. The job did not
 have any tool changes so it was not a good candidate for a video. I don't
 know what is going on it next. I will get a video shortly.
   The Cinci is generating a lot of good feedback. One of our programmers
 said this is the best machine in the shop. One of my partners came in my
 office today to tell me the Cinci had circle interpolated a (I think) 4 inch
 hole within .0005 round. Neither man is easily impressed. I will get some
 pictures of the parts.
   We moved the Dahlih into the main shop. Clyde, the machinist that ran the
 Dahlih in the back shop, wanted us to move it to the main shop so he could
 run it there. Clyde is not a CNC operator. Clyde is a crochety old manual
 machinist. He likes the Dahlih. He was very skeptical at first. When he saw
 the keyboard (the gui is AXIS) he turned up his nose. His finger now fly
 over the keys. We have a small cell set up for him. A manual bridgeport, a
 manual lathe and the Dahlih. I would love to set an EMC2 controlled lathe in
 his cell.
   I have not worked on the GL again - yet - I will get to it shortly.
   EMC2 ROCKS
 thanks
 Stuart

Damn scary what good software will do. ;-)

Dave


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Re: [Emc-users] EMC2 machine updates

2010-10-07 Thread Igor Chudov
  EMC2 ROCKS

Massive understatement!

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[Emc-users] setting tool lengths

2010-10-07 Thread Stuart Stevenson
Gentlemen,
  I have asked this before but with the EMC2 machines breeding in my shop I
want to get this implemented.
  I want to have a variable (in the .var file?) that will allow me to set
positive tool lengths using a tool set block on the table surface. I want to
be able to match the tool lengths the machine sets to the tool lengths our
tool set machine measures. The variable would be a constant that is compared
to the axis position to calculate the tool length from the imaginary gage
point. I have a 50 taper tool set standard I can put in the spindle to
determine the gage point very accurately.
  Our 5 axis mills that have 5 axis tool length compensation need and use
positive tool lengths in the TLO. I would like to have positive tool lengths
on all machines just to be consistent.
  I will start working on this here unless someone (with much better
programming skills - wink wink) has completed it. :)
thanks
Stuart

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Re: [Emc-users] setting tool lengths

2010-10-07 Thread Chris Radek
On Thu, Oct 07, 2010 at 10:53:04PM -0500, Stuart Stevenson wrote:
 Gentlemen,
   I have asked this before but with the EMC2 machines breeding in my shop I
 want to get this implemented.
   I want to have a variable (in the .var file?) that will allow me to set
 positive tool lengths using a tool set block on the table surface. I want to
 be able to match the tool lengths the machine sets to the tool lengths our
 tool set machine measures. The variable would be a constant that is compared
 to the axis position to calculate the tool length from the imaginary gage
 point. I have a 50 taper tool set standard I can put in the spindle to
 determine the gage point very accurately.
   Our 5 axis mills that have 5 axis tool length compensation need and use
 positive tool lengths in the TLO. I would like to have positive tool lengths
 on all machines just to be consistent.
   I will start working on this here unless someone (with much better
 programming skills - wink wink) has completed it. :)

I've thought about this too.  I currently have G59.3 system on my mill
set so the reference/zero length tool (probe length for me, gage line
for you) is touching the table at Z=0.  That way I can switch to
G59.3, put a 123 or 246 block anywhere on the table, roll a .5 dowel
pin between the tool and the block, and touch off the tool to 6.5 (if
using an upright 246 block).  Then I switch back to G54 or whatever.

I think this procedure would do what you want too, if you just set the
coordinate system right.  It would be nice if you did not have to
remember to switch systems though.  It is easy to mess up.

Maybe we need a separate system just for tool touch off, or maybe using
G59.3 automatically under the covers is good enough.  Either way, we'd
have to make a new subcommand of G10 L10 Pn (not sure what format?
L11?) that does the deed.  Then (the hard part I think) is letting the
user select which method in the gui (touch off tool relative to current
work offset, or touch off tool relative to the specific special/G59.3
system).

I'm hesitant to force one or the other - I usually use the table method,
except when I can't.  Sometimes I can't get to the table at all - so I
probe the top of the workpiece, set G54 to 0 there, roll dowel between
tool and workpiece, touch off tool (while still in G54) to 0.5.

An easier way out would be to leave G10 L10 alone and change the
behavior underneath to force relativity to a certain coordinate system
based on an ini entry.  Then we wouldn't have to touch the GUIs (but
different emc machines would work obscurely and dangerously
differently with no hint to the user).

It's late - this is probably clear as mud.

Chris

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Re: [Emc-users] setting tool lengths

2010-10-07 Thread Stuart Stevenson
At the moment I like the idea of the .ini entry and forcing the user to do
it one way for every machine. The tool set machine measurement can be typed
into the TLO for the times when the tool set probe cannot be reached.
I would then need to make/purchase a 40 taper tool set standard adapter for
my tool set machine and all would be well.
You are correct - it is late - time to sleep on it.

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Re: [Emc-users] setting tool lengths

2010-10-07 Thread dave
On Thu, 2010-10-07 at 23:18 -0500, Chris Radek wrote:
 On Thu, Oct 07, 2010 at 10:53:04PM -0500, Stuart Stevenson wrote:
  Gentlemen,
I have asked this before but with the EMC2 machines breeding in my shop I
  want to get this implemented.

Don't put them so close together; inhibit breeding. ;-)

Ok, so it is late and I can plead old-timers syndrome or something. 

I keep thinking about a gage ... basically a honed cylinder with a
spring restrained piston and a couple of prox switches. The first switch
is a warning and slows the approach velocity and the second marks the
length. 
One can either bolt this to the mill bed or use magnets to affix it so
positioning it on top a work piece would be possible. 

Gage all your tools against it using the reference tool as zero. 

Set it atop the workpiece and use the offset to get workpiece zero or
use cradeks dowel method. 

It should not be too difficult to clone this across machines to make
things consistent. Surface grinders do nice things. :-)

In this off the wall thinking I have even considered a reverse version
of the sensor system that mounts in the spindle and allows touch off
plus offset to give top of workpiece. 

There must be a somewhat easier way but indeed it is late and I'm
somewhat taxed for bright ideas. 

In the light of morning maybe something else will reveal itself but I
don't hold out too much hope. 

Keep thinking, it is the only hope we have. 

Dave

I want to have a variable (in the .var file?) that will allow me to set
  positive tool lengths using a tool set block on the table surface. I want to
  be able to match the tool lengths the machine sets to the tool lengths our
  tool set machine measures. The variable would be a constant that is compared
  to the axis position to calculate the tool length from the imaginary gage
  point. I have a 50 taper tool set standard I can put in the spindle to
  determine the gage point very accurately.
Our 5 axis mills that have 5 axis tool length compensation need and use
  positive tool lengths in the TLO. I would like to have positive tool lengths
  on all machines just to be consistent.
I will start working on this here unless someone (with much better
  programming skills - wink wink) has completed it. :)
 
 I've thought about this too.  I currently have G59.3 system on my mill
 set so the reference/zero length tool (probe length for me, gage line
 for you) is touching the table at Z=0.  That way I can switch to
 G59.3, put a 123 or 246 block anywhere on the table, roll a .5 dowel
 pin between the tool and the block, and touch off the tool to 6.5 (if
 using an upright 246 block).  Then I switch back to G54 or whatever.
 
 I think this procedure would do what you want too, if you just set the
 coordinate system right.  It would be nice if you did not have to
 remember to switch systems though.  It is easy to mess up.
 
 Maybe we need a separate system just for tool touch off, or maybe using
 G59.3 automatically under the covers is good enough.  Either way, we'd
 have to make a new subcommand of G10 L10 Pn (not sure what format?
 L11?) that does the deed.  Then (the hard part I think) is letting the
 user select which method in the gui (touch off tool relative to current
 work offset, or touch off tool relative to the specific special/G59.3
 system).
 
 I'm hesitant to force one or the other - I usually use the table method,
 except when I can't.  Sometimes I can't get to the table at all - so I
 probe the top of the workpiece, set G54 to 0 there, roll dowel between
 tool and workpiece, touch off tool (while still in G54) to 0.5.
 
 An easier way out would be to leave G10 L10 alone and change the
 behavior underneath to force relativity to a certain coordinate system
 based on an ini entry.  Then we wouldn't have to touch the GUIs (but
 different emc machines would work obscurely and dangerously
 differently with no hint to the user).
 
 It's late - this is probably clear as mud.
 
 Chris
 
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