Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Dave
Bootstrapping is not the issue.   I've already got a business.  $20 will 
start you in some businesses, but don't try and become an industrial 
contractor with that.

The issue is the ability to go after larger jobs, and for that you need 
capital and equipment.

 Anyway taking money from the government is immoral...

Seriously?   If that is the case then most of the nation is immoral.
If you accept a tax credit, then you are accepting money from the gov.

 that demand is now in Asia. If I was still young I would move to 
where the capital is.

No doubt but much of that demand is now not in the US and that is a real issue 
for those of us still trying to do business here.
Asia is a mixed bag.   Ever do work in China?  I haven't but I have friends who 
have spent months there and only go there because their jobs require it to do 
installations.

The working conditions are oftentimes very bad.  One guy I know got very sick 
while there and had to be hospitalized there and when he got back.  Bad food 
and water.

But things might be changing.  I heard the other day that GE is bringing back 
all of their appliance manufacturing to the US from abroad.

It turns out that the cost of shipping and the problems with quality control in 
3rd world countries makes manufacturing there must less attractive than they 
thought.

I've heard the same from a couple of my customers who shut down their US 
production and were buying containers worth of parts from China.  The items 
were dirt cheap but the quality was unpredictable.

Sometimes 50% of the parts would be rejects yet their chinese suppliers would 
refuse to compensate them for the bad parts arguing that they should have been 
good enough.

Dave





On 12/11/2010 4:25 PM, Karl Schmidt wrote:
 On 12/11/2010 07:00 AM, Gary Corlew wrote:

 No, but there is a program from the government where you can get a very low
 interest loan and not start paying back for five years. This is  what I have
 been told by a friend, The company I work for is trying to get in on it
  
 Why not figure a way to bootstrap your business - I started out with $20 of 
 capital in 1979.

 If you think you need 'other peoples money' to get it off the ground, your 
 chance of success is
 quite low.  Anyway taking money from the government is immoral... you are 
 taking the money of people
 that work at McDonald’s by force.

 If you can solve peoples problems, the money is always there.  If, on the 
 other hand, you have an
 idea, spend great sums trying to sell it - you won't go far. Listen closely- 
 your customers will
 tell you about their problems.

 There is a demand for people that can get machines to produce wealth - 
 unfortunately, by restricting
 the free trade of labor, that demand is now in Asia. If I was still young I 
 would move to where the
 capital is.

 
 Karl Schmidt  EMail k...@xtronics.com
 Transtronics, Inc.  WEB http://xtronics.com
 3209 West 9th Street Ph (785) 841-3089
 Lawrence, KS 66049  FAX (785) 841-0434

 Even if you are on the right track,
 you'll get run over if you just sit there - Will Rogers

 
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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Stuart Stevenson
Gentlemen,
  Heh - way OT - sorry - I just cannot resist

 Anyway taking money from the government is immoral...


 Seriously?   If that is the case then most of the nation is immoral.
 If you accept a tax credit, then you are accepting money from the gov.

   The immoral part of taking money from the government is that the
government has money to give away. The government (taxes under threat of
violence) (takes under threat of violence) (steals under threat of violence)
(synonymity here) money from each one of us and then determines what the
government thinks is the best use of it and gives it away to further the
goals of the government. THESE are the immoral/corrupt acts.
   Our government is a fraud. Our banking system is a fraud. Our legal
system is a fraud. Feel free to detect a small amount of cynicism and angst
in my position.
  Government is no longer of/by/for the people. Government (a collective
term for government,banking,industry,judiciary) is taking from/exploiting
the people. This is normal and history has seen this cycle many times. The
driving force turning us into a 'third' (and I use this term with respect
for the third world nations) is our corruption is being revealed. Now we
(the general population) will have access to the corruption because it will
be on top of the table rather than under the table as it has been in this
system. This will make the 'corruption' fair, give each individual access
AND self control it to a proper level.
The EMC2 group of individuals is one of the elite groups of the world. A
group that will work on a project or projects to better their life is
different than so many other sets of people including many manufacturers.
When an industry/group only survives or thrives because of government
subsidy that industry is not a valid use of money/time/intellect. This
includes some of the largest corporations/universities in the world.
  The sacrifice of time/money/intellect of the EMC2 group sets it apart from
most of the rest of the world. I acknowledge EMC2 uses wild/free code
released by the government but EMC2 could/would have been done anyway. It
may have just taken longer. I personally had determined I needed a
free/software machine control and was searching for just this type of
project when I found EMC/EMC2. My first attempt with EMC was an abortion. I
had determined to write my own (with help from people I paid) and release
it. I looked at EMC again and found EMC2. This group beat me to the punch.
The more I am involved with the EMC2 group the more I respect each and every
player. We (I include myself in this) are the type of foundation that will
be there to rebuild this country after TSHTF.
  What an amazing group to align yourself with. People that will get up off
their butts and go do something to better themselves and others and not
depend/wait on the government to come along and provide. I realize there
exists an esoteric/selfish side of this group and these types of groups. I
also have that attribute. Sadly, we are all human and not all perfect (I am
only speaking of myself here) :) . I still believe this type of people is
the best to associate with.
  I am sickened by the developments of our government but I also acknowledge
we (this includes everyone in these United States of America) have the
government we deserve/want. It will not change until our 'wanter' changes.
Our collective 'wanter' is about to change and it will be dramatic. The type
of people in the EMC2 group will welcome the change. MUCH of the rest will
hate it. There will not be a 'government' program to provide the basics when
times are tough. Get ready for a rough ride through the next few years.

whew!!
thanks for listening
Stuart

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Igor Chudov
Guys, I am sure that we are all intelligent people and every one of us has a
few opinions about government, economy, and perhaps even some hot button
political issues.

Another newsgroup that I participated in, Alt.machines.cnc is certifiably
dead for the sole reason of political spamming. rec.crafts.metalworking, is
on the verge of dying because of so much political stuff posted there. .

I would really hate the same to happen to this forum.

i
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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Jon Elson
Jack Coats wrote:

 This thread has got me thinking.  I am starting to believe that selling an
 appliance, that happens to run EMC2
 might be the best way.  Linksys did it with the imfamous WRT routers that
 run Linux, so using EMC2 in a similar way
 by putting it in a 'controller box' that could be a full computer or just a
 'headless controller' that takes in SD cards with
 g-code on it.  Or go the other way and make it fully network attached with
 all the touch screens, web cams, and other
 gizmoz anyone wants to attach.  Then it is a 'product' and you aren't
 selling EMC2, or just the service of providing
 configured EMC2.  ... I wonder if this would 'sell better' than a software
 only product?

   
Yes, I'm certain of this.  Look at Centroid/Ajax, they have very much a 
similar business
model.  They have a box which has CPU, power supplies and servo drives.  
You pick motors
and other minor accessories from a catalog, add to the basic control box 
and send them
payment.  A big box comes, you unpack and attach to the machine, plug 
cables into
connectors and turn it on, set a few things like travel limits, and it 
is ready to accept G-code.

I seriously doubt anybody could make a real business selling EMC2 just 
as is.  Somebody definitely
COULD make a business doing EMC2-based retrofits.  They would settle on 
interface cards,
motors and drives, and have a range of these to suit the size of the 
machine.  Probably also
have something like Bob Campbell's standard boxes with the right hole 
pattern for connectors and
internal components, so he could just pick the required parts, bolt into 
box, wire up and then attach
to the machine.  Or, as in previous paragraph, selling a turnkey 
retrofit kit for anybody reasonably
experienced in industrial control gear to install on site.

Jon

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Jon Elson
Dave wrote:
 (Somebody else wrote:)

  that demand is now in Asia. If I was still young I would move to 
 where the capital is.
   
There are plenty of aging CNC machines that are good retrofit candidates 
still in the US.
And, it would be QUITE ridiculous to send a machine to Asia to retrofit 
and then ship
back!  So, while a heck of a lot of manufacturing has moved to the east, 
this is one
business model that really can't be moved out of the country.  (Of 
course, the manufacturing
of the retrofit components could be moved offshore, the actual install 
of the retrofit
would still be done here.)

Jon

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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-12-12 Thread sam sokolik
Thanks!

the drives are what is limiting..  They are 20a continuous and 40a 
peak.  The servos are pretty close to an amp per ft-lb.  with a 2:1 belt 
drive - that gives us 80ft-lb peak at the screws.   That is pretty close 
to what the old hydraulic servos.

sam

On 12/11/2010 08:38 PM, Jon Elson wrote:
 sam sokolik wrote:
 had some time to do some tuning.  Getting there - I am pretty new to it.

 http://www.electronicsam.com/images/KandT/conversion/testing/tuning.png

 That is a .1 move at about 25ipm  - the peak at the begining and end are
 the acc/decel.  it peaks at .00017.  It is a bit better than that - I
 had to retune a little after I turned up the current limit on all the
 amps to maximum. :)  I have the ferror set to .001 right now and did a
 bit of machining with no issues.

 Getting there?  I think you ARE there!  peak error below 2 tenths sounds
 very good to me.
 sam

 ps - that should give us about 16000lbs peak and 8000lbs of force
 continuous. :)

 Yikes, those must be some BIG servos!  You want to be awfully careful
 about crashing a machine
 that can deliver that much linear force to things.

 Jon

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Jon Elson
Igor Chudov wrote:
 Another newsgroup that I participated in, Alt.machines.cnc is certifiably
 dead for the sole reason of political spamming. rec.crafts.metalworking, is
 on the verge of dying because of so much political stuff posted there. .

   
The above newsgroups are un-moderated.  THIS group IS moderated, 
however, and I
assume the moderators will take action WELL before it becomes 
detrimental.  You've
probably noticed the (welcome) lack of spam and political rants here.

alt.machines.cnc has been a wildly political, rant-filled and ad hominem 
group for
a decade, with a couple specific generators of huge amounts of venom.  
Still, it is the
hangout of the serious, production machinists, and it sometimes 
contains some really
interesting discussions of high-end machines, controls and tooling.
R.C.M has indeed gone downhill, sadly, but is still quite useful for 
those really ODD
questions that come up so often related to cars, home repairs, small 
shop machining and
tooling, and various things I can afford to tinker with.  I can't afford 
Sandvik-Coromant
$100 diamond inserts in my shop!  And, thank God I don't make stuff out 
of Inconel.

Jon

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Kirk Wallace
On Sun, 2010-12-12 at 11:54 -0600, Jon Elson wrote:
... snip
 Probably also have something like Bob Campbell's standard boxes with
 the right hole pattern for connectors and internal components, so he
 could just pick the required parts, bolt into box, wire up and then
 attach to the machine.  Or, as in previous paragraph, selling a
 turnkey retrofit kit for anybody reasonably experienced in industrial
 control gear to install on site.
 
 Jon

From parts, sub-assemblies, to complete turn-key, when do the regulatory
controls kick in? Being a tree hugger, I'm all for making sure a product
is fit and safe for the environment, neighbors, customers, etcetera, but
it sure is easier to do this in-house.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] [OT] Charge Pump

2010-12-12 Thread Kirk Wallace
On Sun, 2010-12-12 at 18:08 +1100, Erik Christiansen wrote:
... snip
 there is much greater risk of slightly
 different input thresholds causing the outputs to contest, thereby
 trying to short +5v to ground, when the input is slowly changing.
 (Counted in nanoseconds)
 
 There is then a lot to be said for removing IC1C, so the slow input is
 discriminated only once. If pins 1  3 are then connected, any small
 same-chip threshold variation will have negligible effect, because here
 the input flank is rather vertical.

Dooh, of course. I'll make the change.
http://www.wallacecompany.com/machine_shop/EMC2/Charge%20Pump/chpmp-5c.png

  I need to add a voltage regulator and filter caps, but there is no magic
  there. I've noticed Matt's circuit is leaner because it doesn't need
  one. My circuit might be improved with some I/O protection, but that
  will make it more complex.
 
 For just one 74HC14, a resistor and 5.1v zener diode will do.

I'm used to a Zener on a gate input to limit the input voltage, but the
circuit input is an opto-isolator which is not so delicate. I noticed an
extra diode on my Bandit drivers opto's. My guess is that the opto
diode has a lower reverse break-down voltage and the additional diode
shores it up? I'm concerned about the buffer output, which could have a
pull-up, pull-down, and or current limit resistor. I suppose a Zener on
the output could help with over-voltage or reverse voltage, but the
buffer is supposed to be driving an input not a source, but an inductive
load could be a source, but... I usually put off the output components
until I know what I'm going to hook it up to. Though, this doesn't help
in coming up with a more generic consumer grade product.

  I've ordered some 74HC14's in order to build my latest try, but I'm
  getting the itch to move on.
 
 A bigger ratio between C1 and C2 would make it easier to reject a single
 input spike. But I can understand the attraction of seeing what the
 laternatives can do.
 
 Erik

The present C1/C2 ratio seemed to give the best compromise, but with
adding the 74HC14 and probing the buffer output instead of C2 may change
that. I'll order a range of caps to play with.

Thanks again. I'll post the results of testing, but it may be a while. I
hope I'll remember all this, I'd like to do a write-up for the wiki if
it isn't already there.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread David Winter
Hello All,
 I would like to ask a question related to the 
commecialisation of EMC.
I work as a Service Engineer fixing CNC machinery. One of our customers has
a machine with an Acramatic A2100 control, this control has some serious
problem with it. So, the question is, if I was to retrofit this machine, 
how would
the board and all of the contributors feel about my using EMC as a 
control? I have
some reservations about this as I don't feel it's right to profit from 
people's efforts
which they have contributed for free.   Comments anyone?

David Winter.

P.S.   Keep up the amazing work with EMC2



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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread eu-0001
 THIS group IS moderated, 

Yay!  Thank you moderators!

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Ries van Twisk

Ries van Twisk

Certified TYPO3 Integrator / TYPO3 Developer
TYPO3 Glassfish JasperReports JasperETL Flex Blaze-DS WebORB  
PostgreSQL DB-Architect
email: r...@vantwisk.nlweb:   http://www.rvantwisk.nl/ 
skype: callto://r.vantwisk
Phone: +1 (803) 426-3350

On Dec 12, 2010, at 2:16 PM, David Winter wrote:

 Hello All,
 I would like to ask a question related to the
 commecialisation of EMC.
 I work as a Service Engineer fixing CNC machinery. One of our  
 customers has
 a machine with an Acramatic A2100 control, this control has some  
 serious
 problem with it. So, the question is, if I was to retrofit this  
 machine,
 how would
 the board and all of the contributors feel about my using EMC as a
 control? I have
 some reservations about this as I don't feel it's right to profit from
 people's efforts
 which they have contributed for free.   Comments anyone?

 David Winter.

 P.S.   Keep up the amazing work with EMC2

David,

actually, you should use EMC2 and you should not see at as '
profit from people's effort' the more EMC2 is used, the more
knowledge is gained and the more EMC2 will be spread,
better interfaces build etc...

You can in return help us by making a wiki page
describing your experiences, how you did it etc. etc and
if you made any custom panels, or you needed to
change axis (or other interface) you
can contribute this code back to the project.

This way you help the project as much as you gained from it.
I am not sure if this projects has a sponsor/support
page though, if that exists you can contribute some of your profit  
back to.

Ries






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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Karl Schmidt
 I heard the other day that GE is bringing back all of their appliance 
 manufacturing to the US from abroad.

GE, we learned just last week, is now basically owned by our government - I 
would suppose that is 
why they are making such an illogical move.  ( Further, I expect the political 
class to continue to 
make movements towards protectionism as our economy continues to unfold - which 
will trigger trade 
wars, where we lose even more manufacturing. )

Yes, China quality is not consistent - just as Japanese quality wasn't in the 
early '60s. Korean 
quality is fine, as is Taiwan and other places. If there are places where 
people can work hard and 
keep the wealth they create, they will find a way to make quality products.

My main point, as someone that sells control equipment, is Don't create a 
product in search of a 
market. (that also happens to be one reason why socialism always fails in the 
long run ).

To use EMC to create wealth, one bumps into the economic mess we are in. To 
succeed, you have to 
accept the current business reality, and it doesn’t' go away just because you 
quit looking at it. A 
lot of the people are feeling the pinch.  Transferring wealth by spending huge 
amounts of stimulus 
money won't fix the problem - it only buys votes and creates a new bubble, that 
when it bursts, will 
make the last crash look like a walk in the park. Transferring the debt of 
companies too big to 
fail to the government, only means we will learn that the US is not to big to 
fail. ( This is not a 
political thing - the bailing out happened with the support of both parties ).

Control equipment sales in the USA are dead - no sane person would risk their 
OWN money putting in a 
factory with the anti small business policies in place.

In the mean time, the capital really has moved to Asia - this is not a 
political point of view. ( I 
blame both parties for letting it happen).  The guys with the cash get to call 
the shots. More than 
half of my sales are now overseas. This is the new business reality - ignore it 
at your own risk.

In 1900 the UK was the greatest center of capital in the world. People that 
moved to the US with the 
capital did well.  The UK ended up bankrupt - bailed out by the IMF in the '70s.

Sadly, I don't think the political progression is stoppable.  The center of 
capital has once again 
shifted and if I was young and wanted to do machine manufacturing, I would be 
looking for a way to 
someplace in Asia (I would go for someplace outside of China).



Karl Schmidt  EMail k...@xtronics.com
Transtronics, Inc.  WEB http://xtronics.com
3209 West 9th Street Ph (785) 841-3089
Lawrence, KS 66049  FAX (785) 841-0434

If you tell the truth you don't have to remember anything. -- Mark Twain



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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Stuart Stevenson
Dave,

On Sun, Dec 12, 2010 at 1:16 PM, David Winter 
davidwin...@hondaracing.freeserve.co.uk wrote:

 Hello All,
 I would like to ask a question related to the
 commecialisation of EMC.
 I work as a Service Engineer fixing CNC machinery. One of our customers has
 a machine with an Acramatic A2100 control, this control has some serious
 problem with it. So, the question is, if I was to retrofit this machine,
 how would
 the board and all of the contributors feel about my using EMC as a
 control? I have
 some reservations about this as I don't feel it's right to profit from
 people's efforts
 which they have contributed for free.   Comments anyone?

 I certainly profit from the use of EMC2. I have heard 0, ziltch, nada
comments in a negative fashion. I have received VERY MUCH help.
 I am looking into retrofits in a commercial manner.
 I cannot speak for anyone else. I will positively encourage/help you.
Stuart


 David Winter.

 P.S.   Keep up the amazing work with EMC2




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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread andy pugh
On 12 December 2010 17:18, Stuart Stevenson stus...@gmail.com wrote:

 Seriously?   If that is the case then most of the nation is immoral.
 If you accept a tax credit, then you are accepting money from the gov.

   The immoral part of taking money from the government

The Nation? The Government?

Can you chaps be a bit less parochical in your worldview do you think,
and stop assuming that all EMC2 users/devs are in the US?

-- 
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Torque wrenches are for the obedience of fools and the guidance of wise men

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Stuart Stevenson
Gentlemen,

On Sun, Dec 12, 2010 at 2:12 PM, andy pugh bodge...@gmail.com wrote:

 On 12 December 2010 17:18, Stuart Stevenson stus...@gmail.com wrote:

  Seriously?   If that is the case then most of the nation is immoral.
  If you accept a tax credit, then you are accepting money from the gov.
 
The immoral part of taking money from the government

 The Nation? The Government?

 Can you chaps be a bit less parochical in your worldview do you think,
 and stop assuming that all EMC2 users/devs are in the US?

 You are correct. The whole world system is corrupt and failing. This
conflagration will involve everybody. There will be a major realignment of
the whole system.
I think EMC/EMC2 transcends any political regime. I think EMC2 will be a
foundation to build upon when the whole world restarts the cottage industry
manufacturing we will see in the near future. Global companies/trade will
die. For the rest of my life and probably anyone on this list (from
anywhere) we will witness the death of our current society and the rebirth
of local/quality manufacturing.
  In respect for Igor's position and I also concur with Igor - this is my
last participation on this thread/topic. It has been fun and for me it is
now time for some different fun.
thanks guys
Stuart

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Dave
Jon,

My father is an old machine shop teacher and he lives just west of 
Detroit.   There is one auction house that he frequents and he 
periodically buys some smaller equipment from them.

He told me recently that the number of auctions in Detroit has slowed 
since most of the defunct machine shops have been closed for some time now.

He also told me that many of the machines sold at the auctions now are 
packaged into containers and shipped to China.

Apparently they are being shipped to China and used there.   Why ship 
them back?   They are making things there and shipping the things to us!

Dave



On 12/12/2010 12:59 PM, Jon Elson wrote:
 Dave wrote:

 (Somebody else wrote:)

   that demand is now in Asia. If I was still young I would move to
 where the capital is.

  
 There are plenty of aging CNC machines that are good retrofit candidates
 still in the US.
 And, it would be QUITE ridiculous to send a machine to Asia to retrofit
 and then ship
 back!  So, while a heck of a lot of manufacturing has moved to the east,
 this is one
 business model that really can't be moved out of the country.  (Of
 course, the manufacturing
 of the retrofit components could be moved offshore, the actual install
 of the retrofit
 would still be done here.)

 Jon

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Arnoldritercnc
It is not only for United States of America.
Many years ago I decided to leave Argentina because the corruption of 
government, and moved to Spain.
I could no be more wrong, Here in Spain corruption is everywhere, and 
politician fight to defend is own privileges.

I receive many visitors from over the word, and In everywhere is more 
less the same.
The vast amount of population are blind and I think they deserve this, 
so in this gloomy picture I found small groups like EMC that make me 
think less skeptical about humans.
I hope to make some contribution to EMC in the future, yo know the Karma!

Thanks to everybody

Arnold

On 12/12/2010 06:18 PM, Stuart Stevenson wrote:
   I am sickened by the developments of our government but I also acknowledge
 we (this includes everyone in these United States of America) have the
 government we deserve/want. It will not change until our 'wanter' changes.
 Our collective 'wanter' is about to change and it will be dramatic. The type
 of people in the EMC2 group will welcome the change. MUCH of the rest will
 hate it. There will not be a 'government' program to provide the basics when
 times are tough. Get ready for a rough ride through the next few years.

 whew!!
 thanks for listening
 Stuart


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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread ducemailbox
Well put! This thread is not off topic at all (IMHO). 

Thanks to all for proving that I am not alone in waste land of sheeple.

Bruce
Sent from my Verizon Wireless BlackBerry

-Original Message-
From: Arnoldritercnc arnoldriter...@gmail.com
Date: Sun, 12 Dec 2010 23:20:37 
To: emc-users@lists.sourceforge.net
Reply-To: arnoldriter...@gmail.com, Enhanced Machine Controller \(EMC\)
emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] Expansion of EMC

It is not only for United States of America.
Many years ago I decided to leave Argentina because the corruption of 
government, and moved to Spain.
I could no be more wrong, Here in Spain corruption is everywhere, and 
politician fight to defend is own privileges.

I receive many visitors from over the word, and In everywhere is more 
less the same.
The vast amount of population are blind and I think they deserve this, 
so in this gloomy picture I found small groups like EMC that make me 
think less skeptical about humans.
I hope to make some contribution to EMC in the future, yo know the Karma!

Thanks to everybody

Arnold

On 12/12/2010 06:18 PM, Stuart Stevenson wrote:
   I am sickened by the developments of our government but I also acknowledge
 we (this includes everyone in these United States of America) have the
 government we deserve/want. It will not change until our 'wanter' changes.
 Our collective 'wanter' is about to change and it will be dramatic. The type
 of people in the EMC2 group will welcome the change. MUCH of the rest will
 hate it. There will not be a 'government' program to provide the basics when
 times are tough. Get ready for a rough ride through the next few years.

 whew!!
 thanks for listening
 Stuart


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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-12-12 Thread Jon Elson
sam sokolik wrote:
 Thanks!

 the drives are what is limiting..  They are 20a continuous and 40a 
 peak.  The servos are pretty close to an amp per ft-lb.  with a 2:1 belt 
 drive - that gives us 80ft-lb peak at the screws.   That is pretty close 
 to what the old hydraulic servos.
   
I wouldn't call 16000 Lbs linear force limiting.  It sounds QUITE 
sufficient for
such a machine.  You don't expect a machine like that to be doing high 
speed contouring,
but I suspect it can probably do anything that the available spindle 
speed makes practical.

Jon

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Jon Elson
Kirk Wallace wrote:
 From parts, sub-assemblies, to complete turn-key, when do the regulatory
 controls kick in? Being a tree hugger, I'm all for making sure a product
 is fit and safe for the environment, neighbors, customers, etcetera, but
 it sure is easier to do this in-house.
   
There is some grey area, as machine tools are nominally for factory use, 
which is in a
different EMI class from home or office.  Parts, boards, sub-assemblies 
are not required
to be tested in the US, unless they fit in standard enclosures like 
desktop PCs.  Otherwise,
the rule is any complete unit that is powered from the mains and uses 
digital circuitry with a clock rate
over 9 KHz must be tested.  There are some exceptions for ultra-low 
power devices like
digital wrist watches and similar devices which by design probably have 
real low radiation
potential.  Testing of boards and similar subassemblies intended to go 
into another housing
is pointless, as the housing will make a HUGE difference.  But, they do 
require testing of
any board that plugs into a PC and has an external connector, as that 
connector can release
interfering signals.  So, the way I interpret the rules, all the boards 
I make are exempt from
testing.  But, if I made anything that had a complete housing, so a user 
would just plug in
motors and connect to a computer, that WOULD require testing.  I did 
this for a standard
product I made 20 years ago that hooked an editing VCR to a PC, and it 
cost me $3K, I
think.  The rules have gotten more complex, so I understand such a test 
would be $10K now,
for the industrial-level of test.  If you want to do the home-level of 
test, it is more complicated
and more expensive.

In Europe, you can do these tests in-house, in the US it is forbidden.  
You can do your own
pre qualification tests to try to be sure your product will pass first 
time, but you are required
to have a testing lab that is registered with the FCC (or international 
test house that can perform
the tests to the current FCC rules) do the test and write the test 
documents.

Jon

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Re: [Emc-users] [OT] Charge Pump

2010-12-12 Thread Erik Christiansen
On Sun, Dec 12, 2010 at 10:49:33AM -0800, Kirk Wallace wrote:
 
   I need to add a voltage regulator and filter caps, but there is no magic
   there. I've noticed Matt's circuit is leaner because it doesn't need
   one. My circuit might be improved with some I/O protection, but that
   will make it more complex.
  
  For just one 74HC14, a resistor and 5.1v zener diode will do.
 
 I'm used to a Zener on a gate input to limit the input voltage, but the
 circuit input is an opto-isolator which is not so delicate.

Sorry for confusing by placing the zener comment one sentence too late.
It was intended to suggest using the zener in place of a voltage
regulator IC. If there's little else requiring +5v, then a resistor and
400 mW zener will do to supply tens of milliamps at 5.1v. (Perhaps 5.2v
when the load is low, and the zener has to shunt more.)

 I noticed an extra diode on my Bandit drivers opto's. My guess is
 that the opto diode has a lower reverse break-down voltage and the
 additional diode shores it up? 

The reverse breakdown voltage of a LED is not high, so the normal input
voltage applied across LED and series resistor can easily be enough to
destroy the LED, if accidentally reversed. (I avoid putting even 5v
reverse polarity on them) The series diode blocks that. (My habit is
to connect any old diode backwards across the LED, to clamp reverse bias
at 0.7 or so. Any reversed drive is then dropped across the series
resistor.)

 I'm concerned about the buffer output, which could have a
 pull-up, pull-down, and or current limit resistor. I suppose a Zener on
 the output could help with over-voltage or reverse voltage, but the
 buffer is supposed to be driving an input not a source, but an inductive
 load could be a source, but... I usually put off the output components
 until I know what I'm going to hook it up to. Though, this doesn't help
 in coming up with a more generic consumer grade product.

That's tricky. You never know what people will do with an exposed
output. Perhaps a small relay, with flywheel diode across the coil, even
if a transistor is used to drive it, would both provide a robust output,
and be easy to include in an Estop chain?

Erik

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Jon Elson
David Winter wrote:
 Hello All,
  I would like to ask a question related to the 
 commecialisation of EMC.
 I work as a Service Engineer fixing CNC machinery. One of our customers has
 a machine with an Acramatic A2100 control, this control has some serious
 problem with it. So, the question is, if I was to retrofit this machine, 
 how would
 the board and all of the contributors feel about my using EMC as a 
 control? I have
 some reservations about this as I don't feel it's right to profit from 
 people's efforts
 which they have contributed for free.   Comments anyone?
   
What do you THINK EMC2 was created for?  For 6 guys to run a machine in 
their garage?
I am as sure as any of the non-core developers can be that they WANT 
EMC2 to be used,
and retrofit/updates are great candidates for it.

Jon

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Re: [Emc-users] Expansion of EMC

2010-12-12 Thread Jack Coats
If I remember right, EMC was initially developed by the US Department of
Commerce's
National Institute of Standards and Technology (NIST.gov) to help spur
automation
in commerce and industry (or some such).  So yes, it was made for 6 guys to
run a
machine in their garage, AND for anyone (companies included) to enhance and
expand
products to grow the economy.

Since it was initially developed, it has had lots of continuing development,
and been put
under current licensing.  Initially is was own by the US Gov, and was
distributed free for
use (as being in the public domain, ... different than the current license).
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