Re: [Emc-users] Knee mill w/ encoder on knee

2012-10-23 Thread Sven Wesley
 Sven,

 How did you fit the knee motor?  I'm considering it myself but looking for
 some more details.  I figure I'd have to mount knee limits on both ends of
 travel, and figure out how to fix the motor.

 Matt


I didn't, both the Abene and the Deckel was factory built. The guys I know
that have made a knee-Z on Bridgeports have done it in different ways. The
simple solution is a motor on the shaft for the crank. The De Luxe version
is a new ballscrew and a rotating nut. Both runs, one is super exact but
expensive...

/S
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[Emc-users] What should I do to get the performance back?

2012-10-23 Thread Sven Wesley
Guys,

I know, poor performance is a every-now-and-then-upcoming-debate...
I had pretty good performance with my old servo drives and Ubuntu 8. I
upgraded to better (more secure) and faster drives and the speed was
marvelous. And then I upgraded to Ubuntu 10 and lost 30 % speed. If I push
the values higher I get RTAI errors.
I'm not using the latest drop, and I think that's not the issue. I would
like to keep Axis, I like it. I really not want to step back to Ubuntu 8...

Anyone with a good speed up suggestion?
Should I go Debian?
Turn the graphic into monochrome?..

Regards,
Sven
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Re: [Emc-users] What should I do to get the performance back?

2012-10-23 Thread andy pugh
On 23 October 2012 09:48, Sven Wesley svenne.d...@gmail.com wrote:
  I really not want to step back to Ubuntu 8...

If it worked better, why not?

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Re: [Emc-users] OT - CNC Workshop not to be hosted by Digital

2012-10-23 Thread Mark Wendt
On Fri, Oct 19, 2012 at 11:19 AM, Dave e...@dc9.tzo.com wrote:
 The north side.  She has an apartment on Wisconsin Ave in Chevy Chase,
 MD.   Technically, a block or two outside of DC.
 It is a nice area, but a little crowded.

 You can waste a lot of time sitting in traffic if you are not careful.

 Dave

Brutha, that last sentence is a bit of an understatement...  ;-)

If your daughter ever needs assistance with anything in the area, I'd
be happy to lend a hand.

Mark

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Re: [Emc-users] LinuxCNC Week in Wichita

2012-10-23 Thread John Stewart
Hmmm - 

No boat needed for me, just 25 hours driving and 2,367km each way! (Ottawa, 
Canada) 

Sounds interesting, though. Maybe I'll see what flights cost. 

Thanks for the place/time;

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Re: [Emc-users] OT - CNC Workshop not to be hosted by Digital

2012-10-23 Thread Dave


On 10/23/2012 7:19 AM, Mark Wendt wrote:
 On Fri, Oct 19, 2012 at 11:19 AM, Davee...@dc9.tzo.com  wrote:

 The north side.  She has an apartment on Wisconsin Ave in Chevy Chase,
 MD.   Technically, a block or two outside of DC.
 It is a nice area, but a little crowded.

 You can waste a lot of time sitting in traffic if you are not careful.

 Dave
  
 Brutha, that last sentence is a bit of an understatement...  ;-)

 If your daughter ever needs assistance with anything in the area, I'd
 be happy to lend a hand.

 Mark



Thanks Mark,

I'll keep that in mind.  :-)

Dave

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Re: [Emc-users] LinuxCNC Week in Wichita

2012-10-23 Thread Dave
On 10/22/2012 9:32 PM, Jon Elson wrote:
 dave wrote:

 I'm intrigued by Jon's work on the serial Fanuc encoders. Those could be
 really nice on a tight machine.

  
 Quadrature plus index works now, I have a professional board made.  I
 will eventually have
 the commutation signals added to the output.  The encoder counts come
 out in bursts, the
 position is read 10,000 times a second and whatever movement is detected
 is sent as a burst
 of quadrature counts.  Not an optimal scheme, but that is what you are
 left with due
 to how the serial encoder works.

 Jon

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The Balluff linear position sensors with the incremental encoder output 
option work in a similar fashion.

Dave



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[Emc-users] Stupid LinuxCNC Tricks

2012-10-23 Thread Charles Steinkuehler
-BEGIN PGP SIGNED MESSAGE-
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So I finally cobbled together enough pieces to glue LinuxCNC to my 3D
printer and get a print.  Figured I'd share in case anyone else
reading this list is as crazy as I am.  :)

Photos:
https://plus.google.com/photos/106079792142766516843/albums/5802703397921008689

Video:
http://www.youtube.com/watch?v=DqnAU1g5Rys

The first print (in the video) failed because I don't have the bed
heater working yet, so I added some blue tape and printed again
successfully (photos).

Details:
Motor control is via straight-forward connection of parallel port pins
to the appropriate step/dir pins on RAMPS, although VCC on the RAMPS
is tied to 3.3V instead of 5V to insure the A4988 stepper drivers
recognize the 3.3V parallel port logic levels.

The extruder heater is implemented using an open-collector inverter on
one of the parallel port lines to provide 12V swing instead of the
3.3V my parallel port drives.  The resulting 12V signal is used to
control the stock FET on the RAMPS board.

The extruder temperature is sensed with the existing RAMPS thermistor
circuit (running on 3.3V VCC), using an I2C A/D converter on my
interface board.  The I2C interface is implemented using two output
pins and one input pin.  The SDA output pin is inverted and drives an
open collector inverter to allow bidirectional communication.

I wrote a custom HAL module to bit-bang an I2C interface to the ADC
using the existing parallel port driver, and another one to turn the
raw ADC readings into degrees Centigrade.  Add a comparator HAL module
to serve as a bang-bang thermostat control, and it's time to print!

Oh...and everything is running under a stock Debian system using the
preempt-rt patched version of LinuxCNC (not required...the Ubuntu
version with a custom RTAI kernel will work just fine too).

I'll post the code and more details as I get time, probably on the
RepRap wiki.

The ultimate goal of all this is to make a delta-arm 3D printer and
use kinematics in LinuxCNC for the tricky math bits that are hard to
do on the AVR micro-controllers most 3D printers use for control.

- -- 
Charles Steinkuehler
char...@steinkuehler.net
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Re: [Emc-users] Stupid LinuxCNC Tricks

2012-10-23 Thread jeremy youngs
you go charles 

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Re: [Emc-users] Stupid LinuxCNC Tricks

2012-10-23 Thread Sebastian Kuzminsky
On 10/23/2012 09:38 PM, Charles Steinkuehler wrote:
 Oh...and everything is running under a stock Debian system using the
 preempt-rt patched version of LinuxCNC (not required...the Ubuntu
 version with a custom RTAI kernel will work just fine too).

Oh, just one little detail  ;-)

Cool Charles!

I'd love to see your config added to the sample configs we distribute

-- 
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Re: [Emc-users] Stupid LinuxCNC Tricks

2012-10-23 Thread cogoman
On 10/23/2012 11:54 PM, Sebastian Kuzminsky wrote:
 Cool Charles!

 I'd love to see your config added to the sample configs we distribute

Ditto to that!  I'd like to see this become commonplace!

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Re: [Emc-users] Stupid LinuxCNC Tricks

2012-10-23 Thread N. Christopher Perry
Outstanding!

N. Christopher Perry

On Oct 23, 2012, at 23:38, Charles Steinkuehler char...@steinkuehler.net 
wrote:

 delta-arm 3D printer

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