Re: [Emc-users] Hardinge HCNC Retrofit/Rebuild
I have somewhat unreliable tool changes as well. Sometimes it'll miss the change entirely and spin two or three revolutions before the ladder times out. Sometimes it seems like it pops the stop too early, and catches the turret in the wrong position. Often I'll hear what sounds like the stop popping early and it'll make the correct change, but I'll hear it whack past the previous station. I'm going to try adjusting the magnet and see if that helps. On Apr 21, 2012, at 1:17 PM, Kirk Wallace wrote: On Sat, 2012-04-21 at 09:17 -0700, Terry Christophersen wrote: With dependable tool changes on a HNC. the stop latch (under the cover on the operator side of the carrage) is usually the thing to get right.Adjustments are made by removing the long black cover on the right side of the carrage.Under here there is a round plug with a hex socket,BUT remember to loosen the lock set screw that comes down from the top. If the turret works once or twice correctly then your problem is more than likely mechanical rather than computer related. A combination of the magnetic sensor and the stop cushion is more than likely the issue. What I do if I had to remove the sensor for some reason is try to get the turret to work as best as you can without the stop cushion(just to make sure the sensor is very close to working) then fine tune with the stop cushion. It takes a little while but once you get the stop working correctly the turret will be 100 percent reliable Terry On mine, I loosen the screw for the magnet then note the actual tool position. I rotate the magnet forward (I forget which way) until the tool number matches the actual position and continue until the number changes to 0 or the next tool number. I back off a little to get the proper tool number back again. This way the logic can make a match early enough to activate the stop pawl in time. If the match isn't done in time, the table continues to rotate. See here for the lock screw location: http://www.wallacecompany.com/cnc_lathe/HNC/maint_man/ In case you haven't heard me say it before, if your seals are over three years old they should be replaced (or at least checked that they are still soft and without cracks). It made a big difference on my lathe. -- Kirk Wallace http://www.wallacecompany.com/machine_shop/ http://www.wallacecompany.com/E45/index.html California, USA -- For Developers, A Lot Can Happen In A Second. Boundary is the first to Know...and Tell You. Monitor Your Applications in Ultra-Fine Resolution. Try it FREE! http://p.sf.net/sfu/Boundary-d2dvs2 ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- For Developers, A Lot Can Happen In A Second. Boundary is the first to Know...and Tell You. Monitor Your Applications in Ultra-Fine Resolution. Try it FREE! http://p.sf.net/sfu/Boundary-d2dvs2 ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users
Re: [Emc-users] Nonplanar arcs
What about a new plane selection block which allowed you to define an arbitrary plane using 3 points? On Apr 19, 2012, at 2:32 PM, Chris Radek wrote: On Thu, Apr 19, 2012 at 09:18:52PM +0300, Viesturs L??cis wrote: How hard would it be to add that? It would require 3 coordinates for each of start, end and center point. The guts of linuxcnc already support this kind of motion and have for some time. The problem is representing them in gcode. I do not agree that 3 coordinates is enough to identify a 3d arc uniquely. Consider the points start:-1,0,0 center:0,0,0 end:1,0,0. You can draw many arcs with that specification. Also it is not true that you can't get nonplanar arcs in linuxcnc. If you rotate around the Z axis (G10 R) and do a G18 or G19 arc, you'll see that it's not in any plane. Of course you can only specify some arcs this way (but enough to let any gcode program keep working when rotated.) Chris -- For Developers, A Lot Can Happen In A Second. Boundary is the first to Know...and Tell You. Monitor Your Applications in Ultra-Fine Resolution. Try it FREE! http://p.sf.net/sfu/Boundary-d2dvs2 ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- For Developers, A Lot Can Happen In A Second. Boundary is the first to Know...and Tell You. Monitor Your Applications in Ultra-Fine Resolution. Try it FREE! http://p.sf.net/sfu/Boundary-d2dvs2 ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users
Re: [Emc-users] Hardinge HNC
Yes, I'm ssi on IRC, and the conversion was quite straightforward. I have $400 in Mesa gear, under $200 for two vfds, and miscellaneous wiring supplies. The stock resolvers work great with mesa's 7i49, there's no problems with the Hiak amps. The only issue I ran into was dirty tachs, and they cleaned up easy enough. Conversion took about 2 weeks of evenings. Ian Sent from my iPhone On Apr 17, 2012, at 7:57 AM, John Thornton bjt...@gmail.com wrote: I converted my CHNC a while back with a Mesa 5i20 + 7i33TA + 7i37TA cards. My CHNC uses encoders so that part was easy... as I understand the HNC has resolvers so you need an additional card for that. IIRC ssi on the IRC just finished converting a HNC as well as many others. I'm in the process of converting my BP Anilam CNC mill with a 5i25 + 7i77 card and a D525 motherboard which will eliminate 2 of the 3 giant electrical panels hanging off of the BP knee mill... John On 4/16/2012 7:17 PM, Terry Christophersen wrote: Hi all, I have a Hardinge HNC that I am toying with the idea of retrofitting.I know there is a few on this list that have done so,I would like to know the amp/motor combos that are in use.I have one that I put a Centroid on a few years ago but I dont have the workload for another 10K kit for this one.I would just use it for a rush job so I dont have to tear down the other HNC. I would assume that the origional axis motors would be usable as they were working when I shut it off 5yrs ago.Maybe Jon Elsons amps would be a good choice? Thanks Terry -- Better than sec? Nothing is better than sec when it comes to monitoring Big Data applications. Try Boundary one-second resolution app monitoring today. Free. http://p.sf.net/sfu/Boundary-dev2dev ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- Better than sec? Nothing is better than sec when it comes to monitoring Big Data applications. Try Boundary one-second resolution app monitoring today. Free. http://p.sf.net/sfu/Boundary-dev2dev ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- Better than sec? Nothing is better than sec when it comes to monitoring Big Data applications. Try Boundary one-second resolution app monitoring today. Free. http://p.sf.net/sfu/Boundary-dev2dev ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users
Re: [Emc-users] Hardinge HNC
I'm using the original motors and original amps with good success. Sent from my iPhone On Apr 16, 2012, at 8:17 PM, Terry Christophersen tcninj...@yahoo.com wrote: Hi all, I have a Hardinge HNC that I am toying with the idea of retrofitting.I know there is a few on this list that have done so,I would like to know the amp/motor combos that are in use.I have one that I put a Centroid on a few years ago but I dont have the workload for another 10K kit for this one.I would just use it for a rush job so I dont have to tear down the other HNC. I would assume that the origional axis motors would be usable as they were working when I shut it off 5yrs ago.Maybe Jon Elsons amps would be a good choice? Thanks Terry -- Better than sec? Nothing is better than sec when it comes to monitoring Big Data applications. Try Boundary one-second resolution app monitoring today. Free. http://p.sf.net/sfu/Boundary-dev2dev ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- Better than sec? Nothing is better than sec when it comes to monitoring Big Data applications. Try Boundary one-second resolution app monitoring today. Free. http://p.sf.net/sfu/Boundary-dev2dev ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users
Re: [Emc-users] CAM / G-code Generation
Just to throw my two cents in, in addition to there being very few cam solutions, there are even fewer that do lathe profiling. The ones that do, it's listed as experimental or seems thrown in. Ian On Mar 21, 2012, at 4:46 PM, Greg Bernard wrote: What sort of work are you planning to do? In the Windoze world there is CamBam (about $150 for the latest version, free for the old but still usable version) I could not get it to run under Wine. I just recently bought Vectric V-carve Pro which runs well on Wine. It will do any 2.5 D work and is excellent for artistic type stuff. I am VERY pleased with it. Price is $599. They also have Aspire which does full 3d but is out of my price range at $2000. It is a very nice piece of software however. From: Jeshua Lacock jes...@3dtopo.com To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Sent: Wednesday, March 21, 2012 2:59 PM Subject: Re: [Emc-users] CAM / G-code Generation On Mar 21, 2012, at 1:24 PM, dave wrote: I have been trying to find a decent open source CAD and CAM solution. FreeCAD looks very promising and it appears that Dan Falck got opencamlib at least crudely working with it. Is any one using FreeCAD/opencamlib to make any actual cuts? Other than that, can anyone recommend a simple open source solution for generating G-code? If not open source, how about it at least run on Ubuntu 10.04? I appreciate all comments and suggestions! I think Dan is off using HeeksCAD as the easiest free solution. On the $$ side I use synergy from weber systems. The drafting is free, cam for 2.5 D is $250. IIRC, wireframe is $750 and full solids (parasolids) is $1250. The learning curve is interesting but possible even for a dummy like me. Google 'synergy cad' to get a web site. They have a 30 day trial of the full meal deal. On the non-$$ side I'm trying to learn APT; both for mental exercise and as a practical tool. Thanks for the suggestions Dave. I could live with $250 but I ultimately need some solids. So PyCAM, HeeksCAD and opencamlib that is pretty much all the open source CAM? Seems surprising. Is there any decent 3D CAM on Windows for a few hundred then? Best, Jeshua Lacock Founder/Engineer 3DTOPO Incorporated http://3DTOPO.com Phone: 208.462.4171 -- This SF email is sponsosred by: Try Windows Azure free for 90 days Click Here http://p.sf.net/sfu/sfd2d-msazure ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- This SF email is sponsosred by: Try Windows Azure free for 90 days Click Here http://p.sf.net/sfu/sfd2d-msazure ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users -- This SF email is sponsosred by: Try Windows Azure free for 90 days Click Here http://p.sf.net/sfu/sfd2d-msazure ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users