Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread James Louis
Good morning all,
There is an ad running in Digital Machinist magazine for an RC speed control of 
a brushless motor with ESC.  If interested go to www.logicnc.com
It gives EMC2 a way to control spindle speed from the parallel port.  I haven't 
used one yet though.
Cheers!

- Original Message -
From: jop...@gmail.com jop...@gmail.com
To: emc-users@lists.sourceforge.net emc-users@lists.sourceforge.net
Sent: Tue Nov 08 01:40:37 2011
Subject: Re: [Emc-users] Has anyone tried to use and RC controller with EMC to 
run a RC brushless

  Has anyone tried to use and RC controller with EMC to run a RC brushless
  motor

Hi!
I try to use it.
Work still in progress, but control part is almost done.
please read more here
http://www.linuxcnc.org/component/option,com_kunena/Itemid,20/func,view/catid,16/id,2056/limit,6/limitstart,12/lang,english/#14554


On 11/08/2011 06:15 AM, Kasey Matejcek wrote:
 Has anyone tried to use and RC controller with EMC to run a RC brushless
 motor
 They take a pwm control signal from 1ms to 2ms or around there but haven't
 tried
 It sound like the have to have a signal on the input when there powered up
 or the go into disable mode possibly

 On 7 November 2011 02:26, Kirk Wallacekwall...@wallacecompany.com
 wrote:

   I suppose a draw
 bar is going to be a problem.

 How does your current drawbar work?
 I can imagine thet it might be possible to use the exisiting drawbar
 actuator for the new spindle. Part of the solution might be to hold
 the high-speed spindle in place with the 4 tapped holes in the face
 rather than with the drawbar.

 I have an electric draw bar like this one:
 http://home.insightbb.com/~joevicar3/cheap_drawbar.htm

 It's not very subtle and would make short work of a 20 taper collet.

 There are laminations available with a decent-sized central hole that
 would allow a through-bore motor to be made.
 http://www.gobrushless.com/shop/index.php?app=ccp0ns=prodshowref=SC+
 65mmstator I think an ISO10 holder could be made to fit at least
 partly up inside that, and you could probably still get at the face
 mounting bolts.
 However I have not found a drawing which shows them.

 http://www.schaublin.ch/catalogues/PO039-042.pdf

 Usually outrunners are wound to get low RPM. I would most likely need as
 much speed as possible. Many of the laminations I have seen have odd numbers
 of poles so would not work. I do see the above stator has a number of poles
 that evenly divides by three, so would work if I wind six poles in a row. So
 let's see, 60 RPS = 3600 RPM. Common VFD's go up to 400 Hz to give around
 24,000 RPM. That would do nicely. This would be a slam dunk if I didn't want
 the draw bar and went with ER collets, hmmm.

 An Inrunner might package more easily.

 Rather than a brushless motor, I wonder if gearing up the existing
 spindle is an option. I have seen a centrifugal supercharger drive
 which used friction drive to achieve a large speed increase using only
 a slightly resilient outer drive ring, and slightly-floating-mounted
 planets. These are almost ready-made for the planet job:
 http://simplybearings.co.uk/shop/advanced_search_result.php?categories
 _id=44611_10=9205_121_210=-122_220=9205_2223_230=9205_23x=22y=9
 extra_field_filter=1

 I found this:
 http://www.tormach.com/product_pcnc_acc_speeder.html

 I suppose a smooth belt from the main spindle to an offset idler axle then
 a belt back to an on-axis secondary spindle would work, but then there would
 be no fancy high-tech electronics involved.


 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA


 
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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread andy pugh
On 8 November 2011 11:16, James Louis james.lo...@gastechnology.org wrote:
 Good morning all,
 There is an ad running in Digital Machinist magazine for an RC speed control 
 of a brushless motor with ESC.  If interested go to www.logicnc.com
 It gives EMC2 a way to control spindle speed from the parallel port.  I 
 haven't used one yet though.

It isn't strictly necessary. As the RC pulse protocol is a 1 - 2mS
pulse every 20mS the standard EMC2 PWM function can be used, but gives
fairly poor resolution. (20 discrete steps with a 25,000nS base
thread).

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Dave
On 11/8/2011 6:56 AM, andy pugh wrote:
 On 8 November 2011 11:16, James Louisjames.lo...@gastechnology.org  wrote:

 Good morning all,
 There is an ad running in Digital Machinist magazine for an RC speed control 
 of a brushless motor with ESC.  If interested go to www.logicnc.com
 It gives EMC2 a way to control spindle speed from the parallel port.  I 
 haven't used one yet though.
  
 It isn't strictly necessary. As the RC pulse protocol is a 1 - 2mS
 pulse every 20mS the standard EMC2 PWM function can be used, but gives
 fairly poor resolution. (20 discrete steps with a 25,000nS base
 thread).



1-2 ms in 20ms ...   I've read that before.   So the min pulse width is 
1 ms and the max is 2ms.. in a 20ms time slot?

Seems like a waste to only use up to 2ms of the 20 ms time slot...

Dave

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread andrea montefusco
On Tue, Nov 8, 2011 at 3:30 PM, Dave e...@dc9.tzo.com wrote:
 1-2 ms in 20ms ...   I've read that before.   So the min pulse width is
 1 ms and the max is 2ms.. in a 20ms time slot?

 Seems like a waste to only use up to 2ms of the 20 ms time slot...

Not really: this 'protocol' was originally developed for arrange more
channels on the same wire.

http://adamone.rchomepage.com/guide1.htm

The repetition period is just 20 ms that allow for a dozen of servo controlled.

*am*

-- 
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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Les Newell
This is a legacy of the RC data format. The signal is transmitted as a 
series of short fixed width pulses, one pulse per channel. The time 
between each pulse gives the output pulse width for that channel. This 
repeats for the rest of the channels. 20ms gives enough time for 8 
channels plus a sync pulse. This format is very easy to decode with a 
simple counter.

Les

On 08/11/2011 14:30, Dave wrote:
 1-2 ms in 20ms ...   I've read that before.   So the min pulse width is
 1 ms and the max is 2ms.. in a 20ms time slot?

 Seems like a waste to only use up to 2ms of the 20 ms time slot...

 Dave

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread andrea montefusco
For a up to date usage of RC servos, take a look at

  http://www.openservo.org/

   *am*

-- 
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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Peter Blodow
Hello Dave,
the RC protocol is very prinitive and thus very flexible. In order to 
make more channels possible I use a variable time slot which adds up by 
ten variable pulses (correctly, pulse pauses from 1 to 2 ms) which 
contain the channel informations plus a 10 ms sync pulse (can be reduced 
to 6 or 8 ms without problems). So, the length of the whole telegram 
varies from 20 ms (all ten channels at lower limit) to  30 ms (all 
channels up).  Encoder and decoder use the same IC, a decimal CMOS 
counter. Very simple circuits for both sides. The sync pause is detected 
by a simple RC combination, resetting the decimal counter.

Peter

Dave schrieb:

 

 1-2 ms in 20ms ...   I've read that before.   So the min pulse width is 
 1 ms and the max is 2ms.. in a 20ms time slot?

 Seems like a waste to only use up to 2ms of the 20 ms time slot...

 Dave

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Dave
OK, now I understand..   Makes sense since RC model planes have been 
around for a long time.
Thanks,  Dave

On 11/8/2011 10:19 AM, Peter Blodow wrote:
 Hello Dave,
 the RC protocol is very prinitive and thus very flexible. In order to
 make more channels possible I use a variable time slot which adds up by
 ten variable pulses (correctly, pulse pauses from 1 to 2 ms) which
 contain the channel informations plus a 10 ms sync pulse (can be reduced
 to 6 or 8 ms without problems). So, the length of the whole telegram
 varies from 20 ms (all ten channels at lower limit) to  30 ms (all
 channels up).  Encoder and decoder use the same IC, a decimal CMOS
 counter. Very simple circuits for both sides. The sync pause is detected
 by a simple RC combination, resetting the decimal counter.

 Peter

 Dave schrieb:




 1-2 ms in 20ms ...   I've read that before.   So the min pulse width is
 1 ms and the max is 2ms.. in a 20ms time slot?

 Seems like a waste to only use up to 2ms of the 20 ms time slot...

 Dave

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Kirk Wallace
On Tue, 2011-11-08 at 11:56 +, andy pugh wrote:
 On 8 November 2011 11:16, James Louis james.lo...@gastechnology.org wrote:
  Good morning all,
  There is an ad running in Digital Machinist magazine for an RC speed 
  control of a brushless motor with ESC.  If interested go to www.logicnc.com
  It gives EMC2 a way to control spindle speed from the parallel port.  I 
  haven't used one yet though.
 
 It isn't strictly necessary. As the RC pulse protocol is a 1 - 2mS
 pulse every 20mS the standard EMC2 PWM function can be used, but gives
 fairly poor resolution. (20 discrete steps with a 25,000nS base
 thread).

I played with an AVR to get the fast PWM needed. See:
http://wiki.linuxcnc.org/emcinfo.pl?AVR 

For spindle speed output only the SPP example could work. For
multi-parameter I/O the Modbus example could be a base to build on.

I believe many RC ESC's are AVR based so the PWM link could be changed
to SPI or Modbus fairly easily.


-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread andy pugh
On 8 November 2011 15:54, Kirk Wallace kwall...@wallacecompany.com wrote:

 I played with an AVR to get the fast PWM needed. See:
 http://wiki.linuxcnc.org/emcinfo.pl?AVR

Also, I am pretty sure that the Mesa and Pico boards have enough
resolution in their PWM generators to work perfectly well.

-- 
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The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Jon Elson
On 11/08/2011 8:30 AM, Dave wrote:
 On 11/8/2011 6:56 AM, andy pugh wrote:

 On 8 November 2011 11:16, James Louisjames.lo...@gastechnology.org   wrote:

  
 Good morning all,
 There is an ad running in Digital Machinist magazine for an RC speed 
 control of a brushless motor with ESC.  If interested go to www.logicnc.com
 It gives EMC2 a way to control spindle speed from the parallel port.  I 
 haven't used one yet though.


 It isn't strictly necessary. As the RC pulse protocol is a 1 - 2mS
 pulse every 20mS the standard EMC2 PWM function can be used, but gives
 fairly poor resolution. (20 discrete steps with a 25,000nS base
 thread).


  
 1-2 ms in 20ms ...   I've read that before.   So the min pulse width is
 1 ms and the max is 2ms.. in a 20ms time slot?

 Seems like a waste to only use up to 2ms of the 20 ms time slot...


No, RC is a pulse POSITION modulation, see
http://skymixer.engineering.free.fr/index.php?option=com_contentview=articleid=74:rc-ppm-signalcatid=51:rc-receiversItemid=49
for more info.  (Line may have to be unwrapped.)

Jon

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Jon Elson
On 11/08/2011 8:50 AM, Les Newell wrote:
 This is a legacy of the RC data format. The signal is transmitted as a
 series of short fixed width pulses, one pulse per channel. The time
 between each pulse gives the output pulse width for that channel. This
 repeats for the rest of the channels. 20ms gives enough time for 8
 channels plus a sync pulse. This format is very easy to decode with a
 simple counter.


This is the RADIO format, where all servo channels are multiplexed onto
one radio signal.  But, the individual servo units see a single pulse of
varying width, every 20 ms.

Jon

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread gene heskett
On Tuesday, November 08, 2011 11:10:12 AM andy pugh did opine:

 On 8 November 2011 11:16, James Louis james.lo...@gastechnology.org 
wrote:
  Good morning all,
  There is an ad running in Digital Machinist magazine for an RC speed
  control of a brushless motor with ESC.  If interested go to
  www.logicnc.com It gives EMC2 a way to control spindle speed from the
  parallel port.  I haven't used one yet though.
 
 It isn't strictly necessary. As the RC pulse protocol is a 1 - 2mS
 pulse every 20mS the standard EMC2 PWM function can be used, but gives
 fairly poor resolution. (20 discrete steps with a 25,000nS base
 thread).

My experience with this sort of a control scheme is limited to the pico-
power gizmo's used to rotate the receiving antenna in the feedhorn of a 
polarotor in a satellite dish, now gone largely out of style because most 
are no longer motorized, but aimed at fixed birds today.  These devices are 
not speed demons, but positioning servo's and in good condition are about a 
degree accurate.  They can turn about 345 degrees in perhaps 1 second.

Given the limitations of the base thread defined, 2 questions come to mind, 
the first being just how important is it to control a spindles speed to 1 
or 2% accuracy?  In my admittedly limited use, I either set the speed in 
the gcode, or by hand from the knob, trying to select a speed which is 
anti-resonant with the rest of the rubber in my micromills frame, often 
mathematically and theoretically way too high, and the chips are 
dangerously fine.  Bit life is of course reduced in terms of weight of 
swarf removed with a given bit.  So bit cost for me is 4x what a good stiff 
mill would be.

But that's just me  my toy machine.  I've been toying with buying a 
BF20/GO704 to get a bigger envelope, but I fear it would be a repeat 
problem given that machines lack of mass, that post is about 1/3rd the 
cross section it probably needs to be IMNSHO.

Secondarily, it finer control is needed, then I'd suggest an additional bit 
of logic which would need a 2nd parport pin to control, so the pin usage is 
the same as my PMDX-106 setup which allows drive in either direction 
starting at about 30 rpm, but at 30 rpm there is no usable torque.  At 250, 
yes, full blow the fuse torque can be had.

To do this, fab a 16 bit counter with a countup input and a countdown 
input.  Powerup reset to $.  Feed the counters state to a 16 bit d/a, 
and use that to set the timing of a 555 circuit to feed the ESC, using the 
1 to 2 ms variable std timebase for such.  Needless complexity for a 
limited utility IMO.

The hal setup would be the number of pulses to send to achieve the minimum 
speed, and the number to send to achieve maximum speed, and the offset, all 
scaled.  If the speed is to be reduced, send n pulses to the downcount pin.
Keep track of pulses sent, and send that many downcounts for a full stop.

I think this could be an interesting method and reasonably economical, for 
an engraving gantry machine, but less so for the more conventional 3 or 4 
axis small mill that may have anything from a stick of poplar to a 1.5 
diameter chunk of mine shafting on its table.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Les Newell
By the way, virtually all brushless ESCs will accept a frame rate of up 
to 400Hz (2.5ms interval). I do that in my quadcopter controller to 
increase the bandwidth. Quadcopters need very fast ESC response for 
stability.

Les

On 08/11/2011 16:09, Jon Elson wrote:
 This is the RADIO format, where all servo channels are multiplexed onto
 one radio signal.  But, the individual servo units see a single pulse of
 varying width, every 20 ms.

 Jon



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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread gene heskett
On Tuesday, November 08, 2011 11:57:11 AM Dave did opine:

 On 11/8/2011 6:56 AM, andy pugh wrote:
  On 8 November 2011 11:16, James Louisjames.lo...@gastechnology.org  
wrote:
  Good morning all,
  There is an ad running in Digital Machinist magazine for an RC speed
  control of a brushless motor with ESC.  If interested go to
  www.logicnc.com It gives EMC2 a way to control spindle speed from
  the parallel port.  I haven't used one yet though.
  
  It isn't strictly necessary. As the RC pulse protocol is a 1 - 2mS
  pulse every 20mS the standard EMC2 PWM function can be used, but gives
  fairly poor resolution. (20 discrete steps with a 25,000nS base
  thread).
 
 1-2 ms in 20ms ...   I've read that before.   So the min pulse width is
 1 ms and the max is 2ms.. in a 20ms time slot?
 
 Seems like a waste to only use up to 2ms of the 20 ms time slot...
 
From my experience, they work essentially as a sample hold, integrating the 
charge during the pulse, then hold  drive the motor which ever direction 
balances the bridge during the hold/rest period.  I believe the 20ms is the 
alloted time to reset the integrator so it restarts at a consistent state.  
We had one mcu based controller that used the 1-2 millisecond signal, but 
had about a 500ms cycle rate, worked just fine.  OTOH, putting a 1 khz 
square wave in didn't seem to get usable operation for testing on the 
bench, it just stayed where it was at for the most part, so the cycle time 
can be too short.

Quick enough (just barely) for model airplane RC usage, but IMO not nearly 
fast enough for accurate machining at industrial speeds if scaled up 1000x 
and used to drive the tables.

 Dave
 
 
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Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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I guess I've been wrong all my life, but so have billions of other 
people...
Certainty is just an emotion.
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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Andrea Montefusco
On 11/08/2011 05:04 PM, Jon Elson wrote:
 No, RC is a pulse POSITION modulation, see
 http://skymixer.engineering.free.fr/index.php?option=com_contentview=articleid=74:rc-ppm-signalcatid=51:rc-receiversItemid=49
 for more info.  (Line may have to be unwrapped.)

Jon,
it depends on where you are looking at.
In an RC system for model plane, if you look to the RF modulator input, you are 
right (first row of 
schema you posted).
But if you look to each servo control wire (the original topic of this thread), 
then the information 
position is coded with the pulse width.
Really that depends from the original Phil Kraft design and implementation 
(dated middle '60 if I 
remember well).

The _recent_ RC servos are quite forgiving of the frequency of this pulse: the 
more advanced ones 
have a microcontroller inside in order to drive the electrical engine to a 
quite high PWM frequency 
and get lesser losses.
That was not necessarily true in the past though, because the old RC servo 
circuits heavily depend 
on the pulses period of 20-30 ms in order to correctly drive the small engine 
inside.

 *am*

-
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tel: +393356992791 fax: +390623318709
-

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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-08 Thread Jon Elson
On 11/08/2011 10:02 AM, andy pugh wrote:
 On 8 November 2011 15:54, Kirk Wallacekwall...@wallacecompany.com  wrote:


 I played with an AVR to get the fast PWM needed. See:
 http://wiki.linuxcnc.org/emcinfo.pl?AVR
  
 Also, I am pretty sure that the Mesa and Pico boards have enough
 resolution in their PWM generators to work perfectly well.


The PWM frequency of the Pico Systems Universal PWM Controller is global
for all PWM outputs.  I was mainly thinking of using them to control servo
amps and not other devices like spindle drives.  The timing resolution 
on the newer
units is 25 ns, which should be pretty good for most purposes.  Even at 
the 50 KHz
PWM rate we use on our servo amps, that provides 800 steps of resolution or
0.0125%

Jon


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Re: [Emc-users] Has anyone tried to use and RC controller with EMC to run a RC brushless

2011-11-07 Thread jop...@gmail.com
  Has anyone tried to use and RC controller with EMC to run a RC brushless
  motor

Hi!
I try to use it.
Work still in progress, but control part is almost done.
please read more here 
http://www.linuxcnc.org/component/option,com_kunena/Itemid,20/func,view/catid,16/id,2056/limit,6/limitstart,12/lang,english/#14554


On 11/08/2011 06:15 AM, Kasey Matejcek wrote:
 Has anyone tried to use and RC controller with EMC to run a RC brushless
 motor
 They take a pwm control signal from 1ms to 2ms or around there but haven't
 tried
 It sound like the have to have a signal on the input when there powered up
 or the go into disable mode possibly

 On 7 November 2011 02:26, Kirk Wallacekwall...@wallacecompany.com
 wrote:

   I suppose a draw
 bar is going to be a problem.

 How does your current drawbar work?
 I can imagine thet it might be possible to use the exisiting drawbar
 actuator for the new spindle. Part of the solution might be to hold
 the high-speed spindle in place with the 4 tapped holes in the face
 rather than with the drawbar.

 I have an electric draw bar like this one:
 http://home.insightbb.com/~joevicar3/cheap_drawbar.htm

 It's not very subtle and would make short work of a 20 taper collet.

 There are laminations available with a decent-sized central hole that
 would allow a through-bore motor to be made.
 http://www.gobrushless.com/shop/index.php?app=ccp0ns=prodshowref=SC+
 65mmstator I think an ISO10 holder could be made to fit at least
 partly up inside that, and you could probably still get at the face
 mounting bolts.
 However I have not found a drawing which shows them.

 http://www.schaublin.ch/catalogues/PO039-042.pdf

 Usually outrunners are wound to get low RPM. I would most likely need as
 much speed as possible. Many of the laminations I have seen have odd numbers
 of poles so would not work. I do see the above stator has a number of poles
 that evenly divides by three, so would work if I wind six poles in a row. So
 let's see, 60 RPS = 3600 RPM. Common VFD's go up to 400 Hz to give around
 24,000 RPM. That would do nicely. This would be a slam dunk if I didn't want
 the draw bar and went with ER collets, hmmm.

 An Inrunner might package more easily.

 Rather than a brushless motor, I wonder if gearing up the existing
 spindle is an option. I have seen a centrifugal supercharger drive
 which used friction drive to achieve a large speed increase using only
 a slightly resilient outer drive ring, and slightly-floating-mounted
 planets. These are almost ready-made for the planet job:
 http://simplybearings.co.uk/shop/advanced_search_result.php?categories
 _id=44611_10=9205_121_210=-122_220=9205_2223_230=9205_23x=22y=9
 extra_field_filter=1

 I found this:
 http://www.tormach.com/product_pcnc_acc_speeder.html

 I suppose a smooth belt from the main spindle to an offset idler axle then
 a belt back to an on-axis secondary spindle would work, but then there would
 be no fancy high-tech electronics involved.


 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA


 
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