Re: [Emc-users] Pico Sytems UPC and a Hardinge CHNC

2012-01-24 Thread Jon Elson
Kirk Wallace wrote:
> Just in case, my guess is that the internal resistor was sized for
> current limiting 5 Volts, so the current would go up by around 120%
> without an external resistor, which is okay?
>   
The 5 V isolated source is IN the UPC (and USC) board.  It cannot be 
bypassed the
way it is wired.  You create a one by closing a circuit from the 
individual signal
to the isolated ground.  So, each digital input is a sourcing terminal 
that is
grounded to complete the circuit.  So, you never supply current to the 
input,
you sink current from it to the ground terminal.  (Harder to explain this
in words that to draw a picture.)  The internal resistor is 1 K Ohms, so
you get about 3 mA from the 5 V source, through the opto-coupler's LED,
the resistor and then to ground.  If you were to apply 12 V to the 
input, that
would reverse bias the opto-coupler's LED with about 7 V, which is
definitely above the ratings.  I know that adding a diode drop in the
circuit will not prevent it from detecting the switch closure.

Jon


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Re: [Emc-users] Pico Sytems UPC and a Hardinge CHNC

2012-01-24 Thread Kirk Wallace
On Tue, 2012-01-24 at 12:26 -0600, Jon Elson wrote:
> Kirk Wallace wrote:
> >
> > but I used the paradigm of a switch closure at the time I did the
> > installation, after giving it more thought and referring to:
> > http://pico-systems.com/images/univstep.png 
> >
> > it looks as if the inputs already go to an opto-isolator on the UPC
> > anyway. It may be that a resistor (and a general purpose diode for
> > reverse voltage protection) in series would work just fine. Limiting the
> > current to the opto LED is the primary issue. The UPC and turret encoder
> > 12V supply grounds would need to be tied together in order to close the
> > circuit. The logic sense may need attention too.
> >   
> Yes, that is what I'd recommend.  I think only the diode is needed, the 
> resistor is already
> provided in the UPC board.
> 
> Jon

Just in case, my guess is that the internal resistor was sized for
current limiting 5 Volts, so the current would go up by around 120%
without an external resistor, which is okay?
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Pico Sytems UPC and a Hardinge CHNC

2012-01-24 Thread Jon Elson
Kirk Wallace wrote:
>
> but I used the paradigm of a switch closure at the time I did the
> installation, after giving it more thought and referring to:
> http://pico-systems.com/images/univstep.png 
>
> it looks as if the inputs already go to an opto-isolator on the UPC
> anyway. It may be that a resistor (and a general purpose diode for
> reverse voltage protection) in series would work just fine. Limiting the
> current to the opto LED is the primary issue. The UPC and turret encoder
> 12V supply grounds would need to be tied together in order to close the
> circuit. The logic sense may need attention too.
>   
Yes, that is what I'd recommend.  I think only the diode is needed, the 
resistor is already
provided in the UPC board.

Jon

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Re: [Emc-users] Pico Sytems UPC and a Hardinge CHNC

2012-01-23 Thread Kirk Wallace
On Mon, 2012-01-23 at 20:55 -0500, Ed wrote:
> Someone out there probably has worked this out. Hardinge uses home and 
> limit switches and the turret encoder that use a pullup to 12 Volts. The 
> UPC uses isolated 5 Volts for the input ports.
> 
>   The big question is how did you interface these? Current limited 
> opto-isolators come to mind, small signal relays may work if they are 
> fast enough. Any other ideas? Many thanks to any that can help.
> 
> Ed.

I use opto-isolators:
http://www.wallacecompany.com/cnc_lathe/HNC/00013-1a.jpg 
http://www.wallacecompany.com/cnc_lathe/HNC/ 

but I used the paradigm of a switch closure at the time I did the
installation, after giving it more thought and referring to:
http://pico-systems.com/images/univstep.png 

it looks as if the inputs already go to an opto-isolator on the UPC
anyway. It may be that a resistor (and a general purpose diode for
reverse voltage protection) in series would work just fine. Limiting the
current to the opto LED is the primary issue. The UPC and turret encoder
12V supply grounds would need to be tied together in order to close the
circuit. The logic sense may need attention too.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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[Emc-users] Pico Sytems UPC and a Hardinge CHNC

2012-01-23 Thread Ed
Someone out there probably has worked this out. Hardinge uses home and 
limit switches and the turret encoder that use a pullup to 12 Volts. The 
UPC uses isolated 5 Volts for the input ports.

  The big question is how did you interface these? Current limited 
opto-isolators come to mind, small signal relays may work if they are 
fast enough. Any other ideas? Many thanks to any that can help.

Ed.


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