Re: [Emc-users] OT: Question about steel for cold forming

2018-07-11 Thread Ed

On 07/11/2018 02:52 PM, Leonardo Marsaglia wrote:

Hello Ed,

I plan to thread the bolts with rollers.


Axial or radial? Axial would be awkward if they are already headed.






  The main concern for me was if the
1045 steel can be cold forged for this purpose of making the head of the
bolts.


I would look for Youtube videos, there should be several videos on cold 
heading that would explain different materials and methods.


 I used to have one bookmarked that showed how you placed the blank in 
a guide, the rolls came in from the side, the blank rolled a few times, 
and the rolls retracted.  I use axial rollers which have the blank 
rotating and the rolls are fed onto the part.


Ed.


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Re: [Emc-users] OT: Question about steel for cold forming

2018-07-11 Thread Leonardo Marsaglia
Hello Ed,

I plan to thread the bolts with rollers. The main concern for me was if the
1045 steel can be cold forged for this purpose of making the head of the
bolts.

I've machined forged camshafts of 1045 steel but they were made with the
hot forging method. I must say I have zero experience in the process of
forging, we only machined and heat treated the camshafts but the forging
process was made by another company.

2018-07-10 13:25 GMT-03:00 Leonardo Marsaglia :

> Hello Dave.
>
> The idea is to achieve a maximum hardness 25 HRc after cold forging with
> heat treatment. Before the forging I would like the less hardness possible
> of course.
>
> These values are arbitrary and are subject to change, but to start the
> idea is that.
>
>
> 2018-07-10 13:15 GMT-03:00 Dave Cole :
>
>> So these need to be hardened after cold forging ?
>>
>> You want them to have a max 25 HRc after forging and prior to heat
>> treatment?
>>
>> Dave
>>
>>
>>
>> On 7/10/2018 11:54 AM, Leonardo Marsaglia wrote:
>>
>>> Hello to all.
>>>
>>> I'm trying to figure out wich is the best material for making cold formed
>>> bolts wich need to have 25 HRc of maximum hardness.
>>>
>>> I was thinking about using 1022 steel wich is suitable for cold forging
>>> but
>>> I'm afraid the hardness process will be much more complicated than just
>>> quenching and tempering.
>>>
>>> Then I was thinking about 1045 steel but I'm not sure how good it would
>>> be
>>> for the cold forging process.
>>>
>>> Do you have any hints or advices about this?
>>>
>>> Thank you as always!
>>>
>>> Leonardo.
>>> 
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>>
>> 
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Re: [Emc-users] OT: Question about steel for cold forming

2018-07-10 Thread Leonardo Marsaglia
Hello Dave.

The idea is to achieve a maximum hardness 25 HRc after cold forging with
heat treatment. Before the forging I would like the less hardness possible
of course.

These values are arbitrary and are subject to change, but to start the idea
is that.


2018-07-10 13:15 GMT-03:00 Dave Cole :

> So these need to be hardened after cold forging ?
>
> You want them to have a max 25 HRc after forging and prior to heat
> treatment?
>
> Dave
>
>
>
> On 7/10/2018 11:54 AM, Leonardo Marsaglia wrote:
>
>> Hello to all.
>>
>> I'm trying to figure out wich is the best material for making cold formed
>> bolts wich need to have 25 HRc of maximum hardness.
>>
>> I was thinking about using 1022 steel wich is suitable for cold forging
>> but
>> I'm afraid the hardness process will be much more complicated than just
>> quenching and tempering.
>>
>> Then I was thinking about 1045 steel but I'm not sure how good it would be
>> for the cold forging process.
>>
>> Do you have any hints or advices about this?
>>
>> Thank you as always!
>>
>> Leonardo.
>> 
>> --
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>> engaging tech sites, Slashdot.org! http://sdm.link/slashdot
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>> https://lists.sourceforge.net/lists/listinfo/emc-users
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>
> 
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Re: [Emc-users] OT: Question about steel for cold forming

2018-07-10 Thread Ed

On 07/10/2018 10:54 AM, Leonardo Marsaglia wrote:

Hello to all.

I'm trying to figure out wich is the best material for making cold formed
bolts wich need to have 25 HRc of maximum hardness.

I was thinking about using 1022 steel wich is suitable for cold forging but
I'm afraid the hardness process will be much more complicated than just
quenching and tempering.



1022 steel will not harden using the ordinary methods, but it is nice to 
cold head.





Then I was thinking about 1045 steel but I'm not sure how good it would be
for the cold forging process.



1045 is much more useful for threaded screw use, cold heads well and 
hardens well.





Do you have any hints or advices about this?



How do you plan to thread them? Cut thread is more difficult chucking. 
Thread rolling is the standard procedure.





Thank you as always!

Leonardo.




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Re: [Emc-users] OT: Question about steel for cold forming

2018-07-10 Thread Dave Cole

So these need to be hardened after cold forging ?

You want them to have a max 25 HRc after forging and prior to heat treatment?

Dave


On 7/10/2018 11:54 AM, Leonardo Marsaglia wrote:

Hello to all.

I'm trying to figure out wich is the best material for making cold formed
bolts wich need to have 25 HRc of maximum hardness.

I was thinking about using 1022 steel wich is suitable for cold forging but
I'm afraid the hardness process will be much more complicated than just
quenching and tempering.

Then I was thinking about 1045 steel but I'm not sure how good it would be
for the cold forging process.

Do you have any hints or advices about this?

Thank you as always!

Leonardo.
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