Re: [EVDL] Boston-Power Launches Ensemble Module System == battery pack kits

2014-09-29 Thread Russ Sciville via EV
Its a pity these cells are Lithium Cobalt and not the more friendlier 
chemistries.
The spec states a charge temp from -20C! I didn't think Lithium cells like to 
charge below 0C.


On Mon, 29/9/14, nicklogan via EV ev@lists.evdl.org wrote:

 Subject: [EVDL] Boston-Power Launches Ensemble Module System == battery   
pack kits
 To: ev@lists.evdl.org
 Date: Monday, 29 September, 2014, 0:32
 
 It's probably wishful thinking, but
 it would nice to have these available
 through EV parts dealers:
 
 Boston-Power Launches Ensemble™ Module System
 
 Highly Scalable, Highly Reliable, “No-Weld” Integration
 System for
 Automotive and Industrial Battery Module Solutions
 
 WESTBOROUGH, Mass. and BEIJING, CHINA, Sept 16th, 2014 -
 Boston-Power Inc.,
 an industry leading developer and manufacturer of
 lithium-ion (Li-ion)
 batteries and energy storage technologies, today announced
 its launch of the
 Ensemble Module System; a revolutionary “kit” of
 standard components that
 allows OEMs and pack assemblers a simple, cost-effective way
 to assemble
 large format battery pack solutions for electric vehicle
 (EV) and energy
 storage system (ESS) applications. Available in 155 Wh and
 116 Wh
 increments, module designs can be created to meet a wide
 variety of voltage
 and capacity requirements.
 
 Companies in need of large format battery packs are faced
 with spending
 significant time and expense in designing, qualifying and
 fabricating custom
 solutions to meet their requirements.  Boston-Power’s
 Ensemble Module System
 provides a semi-custom cell-to-module approach to quickly
 and easily
 integrate Boston-Power’s cells into high energy density
 battery modules.  
 For OEMs and pack assemblers, the Ensemble Module System
 accelerates time to
 proof of concept, prototype and most importantly market
 while reducing
 upfront capital investment, program risk, BOM complexity,
 labor cost,
 production yield and operational complexity.
 
 “The Ensemble Module System offers a game-changing
 approach to building
 large battery packs for our customers,” said Darren
 Bischoff, Director of
 Business Development and Marketing for Boston-Power.
 “First, the flexibility
 of the Ensemble system allows customers to design, build and
 test a
 prototype pack in a fraction of the time it would typically
 take for a fully
 custom solution.  Next, the production quality components
 used in the
 initial prototypes greatly reduce the pack qualification
 effort needed to
 launch into mass production.  Finally, the same
 highly-reliable standard
 components used in the prototype and development stages
 support a
 cost-effective launch of low, medium and high volume packs
 without the need
 for expensive tooling or a complex assembly line.  Ensemble
 provides clear
 value from project inception through high volume pack
 production.”
 
 Key to the Ensemble solution is its innovative
 pressure-connect approach to
 module assembly which completely eliminates the need for
 difficult, costly
 and time consuming cell welding.  Fully tested to
 automotive quality
 standards, the result is a mechanically robust module that
 can be assembled
 and disassembled in a fraction of the time of conventional
 methods.  By
 utilizing Boston-Power’s Swing Cell products, customers
 realize all of the
 ease of assembly benefits of large format modules while
 retaining all the
 advantages of packing density, reliability and thermal
 performance that come
 with using Boston-Power’s small form-factor battery
 cells. 
 
 The Ensemble Module System enables cost-effective battery
 module packaging
 and mounting solution with exceptional performance at any
 volume.   Sample,
 prototype and production volumes are currently available.
 
 
 The kits appear to be based on their 18650 lithium cobalt
 cells made in
 Shenzen:
 
 Swing® 5300 Cell
 
 Designed to meet the challenges of the EV automotive
 market, Swing 5300
 offers:
 
 Optimized chemistry for higher operating temperature
 applications
 Equivalent capacity with long cycle life whether
 at 23C or 45C
  
 Wide operating temperature range
 Discharge -40°C to 70°C
 Charge -20°C to 60°C
  
 High energy density
 By volume: 490Wh/L
 By weight:  207Wh/kg 
  
 10 year reliable calendar life
 1,000+ cycles at 100% DOD
 2,000+ cycles at 90% DOD
 3,500+ cycles at 75% DOD
  
 Fast charge with minimal loss of cycle life (80% capacity
 in 30 minutes)
  
  Unmatched safety features
 Patented CID
 Separator with integrated shutdown mechanism
 Redundant vents
 Aluminum can construction to optimize thermal dissipation
 Laser welded lid
  
 Certifications
 UL
 UN
 RoHS
 Nordic Ecolabel
 Chinese Environmental United Certification Center 
 
  
 
 
 
 
 
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 Sent from the Electric Vehicle Discussion List mailing list

[EVDL] Boston-Power Launches Ensemble Module System == battery pack kits

2014-09-28 Thread nicklogan via EV
It's probably wishful thinking, but it would nice to have these available
through EV parts dealers:

Boston-Power Launches Ensemble™ Module System

Highly Scalable, Highly Reliable, “No-Weld” Integration System for
Automotive and Industrial Battery Module Solutions

WESTBOROUGH, Mass. and BEIJING, CHINA, Sept 16th, 2014 - Boston-Power Inc.,
an industry leading developer and manufacturer of lithium-ion (Li-ion)
batteries and energy storage technologies, today announced its launch of the
Ensemble Module System; a revolutionary “kit” of standard components that
allows OEMs and pack assemblers a simple, cost-effective way to assemble
large format battery pack solutions for electric vehicle (EV) and energy
storage system (ESS) applications. Available in 155 Wh and 116 Wh
increments, module designs can be created to meet a wide variety of voltage
and capacity requirements.

Companies in need of large format battery packs are faced with spending
significant time and expense in designing, qualifying and fabricating custom
solutions to meet their requirements.  Boston-Power’s Ensemble Module System
provides a semi-custom cell-to-module approach to quickly and easily
integrate Boston-Power’s cells into high energy density battery modules.  
For OEMs and pack assemblers, the Ensemble Module System accelerates time to
proof of concept, prototype and most importantly market while reducing
upfront capital investment, program risk, BOM complexity, labor cost,
production yield and operational complexity.

“The Ensemble Module System offers a game-changing approach to building
large battery packs for our customers,” said Darren Bischoff, Director of
Business Development and Marketing for Boston-Power. “First, the flexibility
of the Ensemble system allows customers to design, build and test a
prototype pack in a fraction of the time it would typically take for a fully
custom solution.  Next, the production quality components used in the
initial prototypes greatly reduce the pack qualification effort needed to
launch into mass production.  Finally, the same highly-reliable standard
components used in the prototype and development stages support a
cost-effective launch of low, medium and high volume packs without the need
for expensive tooling or a complex assembly line.  Ensemble provides clear
value from project inception through high volume pack production.”

Key to the Ensemble solution is its innovative pressure-connect approach to
module assembly which completely eliminates the need for difficult, costly
and time consuming cell welding.  Fully tested to automotive quality
standards, the result is a mechanically robust module that can be assembled
and disassembled in a fraction of the time of conventional methods.  By
utilizing Boston-Power’s Swing Cell products, customers realize all of the
ease of assembly benefits of large format modules while retaining all the
advantages of packing density, reliability and thermal performance that come
with using Boston-Power’s small form-factor battery cells. 

The Ensemble Module System enables cost-effective battery module packaging
and mounting solution with exceptional performance at any volume.   Sample,
prototype and production volumes are currently available.


The kits appear to be based on their 18650 lithium cobalt cells made in
Shenzen:

Swing® 5300 Cell

Designed to meet the challenges of the EV automotive market, Swing 5300
offers:

Optimized chemistry for higher operating temperature applications
Equivalent capacity with long cycle life whether at 23C or 45C
 
Wide operating temperature range
Discharge -40°C to 70°C
Charge -20°C to 60°C
 
High energy density
By volume: 490Wh/L
By weight:  207Wh/kg 
 
10 year reliable calendar life
1,000+ cycles at 100% DOD
2,000+ cycles at 90% DOD
3,500+ cycles at 75% DOD
 
Fast charge with minimal loss of cycle life (80% capacity in 30 minutes)
 
 Unmatched safety features
Patented CID
Separator with integrated shutdown mechanism
Redundant vents
Aluminum can construction to optimize thermal dissipation
Laser welded lid
 
Certifications
UL
UN
RoHS
Nordic Ecolabel
Chinese Environmental United Certification Center 

 





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