Re: [EVDL] Upgraded heater

2015-12-29 Thread tomw via EV
I installed two cores from some ceramic heaters purchased at Lowes for $21
each several years ago.
Before installing I measured output of one heater plugged into the wall with
its fan on “high” as 1460W. Resistance of the two heaters in parallel was 11
Ohm at room temperature of about 85 F, and after heating with a heat gun
briefly, 5 Ohm. 

After installing the heater cores and putting everything back together I
tested the heat output.  I measured current into the heaters with an Extek
EX830 meter. The pack was at about 44% SOC, and 116V. With blower on high:
27.2A, 116V, 3155W, blower on medium: 26.2A, 116V, 3039W, blower on low:
24.8A, 116V, 2877W.

Possibly your cores are different resistance, leading to unequal currents
through them, assuming they are wired in parallel so you have full voltage
across each.

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[EVDL] Upgraded heater

2015-12-28 Thread John Lussmyer via EV
I just upgraded the heater in my truck from a single ceramic core (nominal 
1500W) to 2 of them.
Measurements show that I'm getting about 2000W of heat total when the fan is on 
hi.
Even though each core is wired for 240 VAC, and I'm driving it with 327VDC.

Wonder if these actually draw 1500W when plugged into AC?  (too much of a PITA 
to check mine now.)

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Re: [EVDL] Upgraded heater

2015-12-28 Thread John Lussmyer via EV
On Mon Dec 28 20:22:42 PST 2015 ev@lists.evdl.org said:
>Either only one core is passing the electric current
>or the air flow is not sufficient to avoid the heaters
>to reach the temp where they increase in resistance enough
>to self-limit the power (so they don't burn up)
>
>Can you see / check the two elements to see if they both
>pass current? If so, then the air flow must be increased to
>get higher output (and lower the heater core temp, so they
>will draw higher current).

They are both drawing current, and the trucks blower is putting out 
considerably more air than the original heater fan.
I'd go with Lee's observation that it's likely they never really drew 1500W 
when plugged into AC in the first place.
And yes, I did notice that they draw significantly more for the first few 
seconds.


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Re: [EVDL] Upgraded heater

2015-12-28 Thread Lee Hart via EV

John Lussmyer via EV wrote:

I just upgraded the heater in my truck from a single ceramic core (nominal 
1500W) to 2 of them.
Measurements show that I'm getting about 2000W of heat total when the fan is on 
hi.
Even though each core is wired for 240 VAC, and I'm driving it with 327VDC.

Wonder if these actually draw 1500W when plugged into AC?  (too much of a PITA 
to check mine now.)


The actual power consumption (and thus heat produced) by these ceramic 
elements depends *strongly* on the airflow through them. More airflow = 
lower resistance = more heat.


I have found that most commercial heaters that use these elements have 
weak fans, and thus don't provide nearly as much heat (nor draw as much 
wattage) as claimed, except for a very brief time as the are first 
warming up.

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The prime instinct of children at play is to build and to create.
They will make things of whatever materials are at hand, and use the
whole force of dream and fancy to create something out of nothing.
-- Alfred P. Morgan
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Re: [EVDL] Upgraded heater

2015-12-28 Thread Cor van de Water via EV
Hi John,

Either only one core is passing the electric current
or the air flow is not sufficient to avoid the heaters
to reach the temp where they increase in resistance enough
to self-limit the power (so they don't burn up)
 
Can you see / check the two elements to see if they both
pass current? If so, then the air flow must be increased to
get higher output (and lower the heater core temp, so they
will draw higher current).

Success!

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626Skype: cor_van_de_water 
XoIP   +31 87 784 1130private: cvandewater.info 

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-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of John Lussmyer
via EV
Sent: Monday, December 28, 2015 11:47 AM
To: Electric Vehicle Discussion List
Subject: [EVDL] Upgraded heater

I just upgraded the heater in my truck from a single ceramic core
(nominal 1500W) to 2 of them.
Measurements show that I'm getting about 2000W of heat total when the
fan is on hi.
Even though each core is wired for 240 VAC, and I'm driving it with
327VDC.

Wonder if these actually draw 1500W when plugged into AC?  (too much of
a PITA to check mine now.)

--
Worlds only All Electric F-250 truck!
http://john.casadelgato.com/Electric-Vehicles/1995-Ford-F-250
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