Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Matthew Sager
 Any websites that do this? Also, any software to design the box?

   I know this company will build custom enclosures.
   [1]http://www.tentec.com/?s=enclosures
   But you could probably find a metal or sheet metal place closer to you.

   It all depends on what you need.  Typically you will have to draw what
   you want is some 2D or 3D software, but it really just depends on what
   the fab shop wants or needs for their process.  It can be cheaper if
   you can do the cad work than for them to charge you labor to convert a
   drawing or sketch into whatever they need.
   Matthew

   --
   My homepage.
   [2]http://sites.google.com/site/matthewsager/home

References

   1. http://www.tentec.com/?s=enclosures
   2. http://sites.google.com/site/matthewsager/home


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gEDA-user: PCB: DRC does not correctly check pad clearance

2011-02-18 Thread Zafi Ramarosandratana
I'm using PCB 20091103-02 on Ubuntu 10.4.

DRC does not find the following simple error.

I put an element (footprint: SO8) inside a polygon. One pad is defined as
 Pad[-13500 -7500 -7000 -7500 2000 1000 3000 1 1 square]

It means that the distance between pad and copper is 5 mil.

I declare in the Design Rules Checking
 Minimum copper spacing: 6 mil.

When running DRC, the checker finds no violation. It only prompt
errors when DRC minimum copper spacing is set to 10 mil.

Regards,
Zafi.


pad-drc.pcb
Description: application/pcb-layout


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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Stephen Trier
   If you're looking for production quantities, pretty much every
   enclosure maker, whether plastic or metal, advertises their willingness
   to customize.  There may be a hefty tooling fee, and they may or may
   not be interested in small orders. Find a company that makes something
   similar to what you want and ask.

   If you can find a standard case that is close to what you want, look
   for a local machine shop that can modify it to your specs. This is good
   for moderate quantities, but might be too much for qty. 1 unless you
   have a friend with a milling machine in his basement.  We did this a
   lot in a previous job I had, where we had typical production quantities
   between 10 and 200 units.

   Similarly, some pretty nice cases can be made from drilled and folded
   sheet steel or aluminum.  Those could be fabbed for you by any
   convenient machine shop.  One-time costs will be fairly low, and
   per-unit prices can be pretty reasonable if you keep the design simple
   to manufacture.  These could be any scale of production from 5 to tens
   of thousands.

   If it's one-off or very low quantities, and you have the budget, you
   could go to one of the many 3-D printing places online, such as
   Shapeways ([1]www.shapeways.com).  You might end up paying $100+ for a
   case this way, depending on its size, but it will be 100% custom and
   any shape you can imagine.

   Similarly, you could assemble a case from laser-cut parts from an
   outfit like Ponoko ([2]www.ponoko.com).

   As for software, the mechanical engineers at my workplace design cases
   in Solidworks.  It looks very expensive.  :-)  Some of the
   hobbyist-oriented 3-D printing houses accept Google Sketchup, which (I
   think?) has a no-cost version.  A sheet metal case could be designed in
   any 2-D or 3-D CAD package or even a drawing program if you're careful.
   Finally, Ponoko accepts Inkscape files, among others. Inkscape is Free
   (GPL, IIRC) and has both Linux/Unix and Windows versions.
  Stephen

References

   1. http://www.shapeways.com/
   2. http://www.ponoko.com/


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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Graheme Wilson
Inkscape is also available for the Apple Mac. However the version I use
doesn't seem to work as well as the Linux version for some reason.

Graheme

As for software, the mechanical engineers at my workplace design cases
in Solidworks.  It looks very expensive.  :-)  Some of the
hobbyist-oriented 3-D printing houses accept Google Sketchup, which (I
think?) has a no-cost version.  A sheet metal case could be designed in
any 2-D or 3-D CAD package or even a drawing program if you're careful.
Finally, Ponoko accepts Inkscape files, among others. Inkscape is Free
(GPL, IIRC) and has both Linux/Unix and Windows versions.
   Stephen


-- 
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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Graheme Wilson
Inkscape is also available for the Apple Mac. However the version I use
doesn't seem to work as well as the Linux version for some reason.

Graheme

As for software, the mechanical engineers at my workplace design cases
in Solidworks.  It looks very expensive.  :-)  Some of the
hobbyist-oriented 3-D printing houses accept Google Sketchup, which (I
think?) has a no-cost version.  A sheet metal case could be designed in
any 2-D or 3-D CAD package or even a drawing program if you're careful.
Finally, Ponoko accepts Inkscape files, among others. Inkscape is Free
(GPL, IIRC) and has both Linux/Unix and Windows versions.
   Stephen


-- 
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http://viciafaba.bandcamp.com




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gEDA-user: inexpensive 2-layer pcb prototypes in 2 weeks? 3 weeks? 4 weeks?

2011-02-18 Thread John Griessen

Any recommendations for a prototype for checking outline, dimensional
fit, function, before committing to an expensive fab run of 150?

One I'm going to try is batchpcb.  DJ must use it.  He sent me an example 
makefile
that tailors gerber output names to their process names.

Any others like that? for less than a hundred?
custompcb.com comes to $106 and they give poor vias...

John

The old $33 deal from advanced is now a four up, so it's a $132 deal is all...


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Re: gEDA-user: inexpensive 2-layer pcb prototypes in 2 weeks? 3 weeks? 4 weeks?

2011-02-18 Thread John Griessen

On 02/18/11 11:15, DJ Delorie wrote:

www.pcb-pool.com

www.barebonespcb.com

No routing, rectangles only.

I need the routing cut so I can check fit.

batchpcb.com seems like the thing so far.

John


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Re: gEDA-user: inexpensive 2-layer pcb prototypes in 2 weeks? 3 weeks? 4 weeks?

2011-02-18 Thread yamazakir2
If you need mask/silk I'd just stick with 33 each... the quality is
excellent and even with a minimum quantity of 4, it's not that big of
a investment if you plan on doing a 150 board run.

On Fri, Feb 18, 2011 at 9:28 AM, John Griessen j...@ecosensory.com wrote:
 On 02/18/11 11:15, DJ Delorie wrote:

 www.pcb-pool.com

 www.barebonespcb.com

 No routing, rectangles only.

 I need the routing cut so I can check fit.

 batchpcb.com seems like the thing so far.

 John


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Re: gEDA-user: polygon regression in pcb+gl

2011-02-18 Thread Kai-Martin Knaak
Colin D Bennett wrote:

  The git history is a litte muddled...
 
 When you say it's a little muddled, do you think that if it wasn't
 rebased constantly that the history would be clearer?

Probably. But I am not the one who has to deal with the the development
tree. 


 It also makes it nearly impossible to maintain your own
 branch based off the pcb+gl branch since it will constantly be
 diverging.

On the other hand, it lets the branch track changes of the main trunk. 
It offers the improvements in main when I use Peters version.


 Tip:  Enabling antialiasing for pcb+gl.
 Peter C. helped me get this working and it's really nice.
 If you have a relatively powerful nVidia graphics card on Linux, go
 to the nvidia control panel

Tried it. The result was beautiful, but painfully slow. I guess, my GPU is 
relatively powerless. ;-)
On my faster desktop I run ATI cards for political reason...

---)kaimartin(---
-- 
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Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Kai-Martin Knaak
Stephen Trier wrote:

 As for software, the mechanical engineers at my workplace design cases in
 Solidworks.  It looks very expensive.  :-)

It is. Even here in academia, where CAD companies generally try to lure 
future users, the license was a subject of an investment grant. 

A viable alternative is varicad. (Prices in the hundreds rather than thousends)

 Some of the hobbyist-oriented
 3-D printing houses accept Google Sketchup, which (I think?) has a no-cost
 version.  A sheet metal case could be designed in any 2-D or 3-D CAD package
 or even a drawing program if you're careful. Finally, Ponoko accepts
 Inkscape files, among others.

A general drawing application should only be a last resort. They tend to 
be weak when it comes to exact sizes. QCAD has not been mentioned, yet.
It is 2D only bu quite capable with that.


---)kaimartin(---
-- 
Kai-Martin Knaak  tel: +49-511-762-2895
Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
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Re: gEDA-user: inexpensive 2-layer pcb prototypes in 2 weeks? 3 weeks? 4 weeks?

2011-02-18 Thread John Griessen

On 02/18/11 12:12, yamazakir2 wrote:

If you need mask/silk I'd just stick with 33 each... the quality is
excellent and even with a minimum quantity of 4, it's not that big of
a investment if you plan on doing a 150 board run.


My board run coming is for an open hardware project with low volume sales
potential only and little room for error.  What if the prototype run
does what it's intended and exposes a flaw before production?

Spend another $132?

Here's something I found that serves as a good north America
channel to chinese fab prices since they have an office in Ottowa.
Shipping to USA is cheaper the Europe, and flat rate, so they must
be bundling it from China to Ottowa, then reshipping orders.

http://www.myropcb.com/online-quote/pcb-prototype-quote/

A single proto board up to 30 sq in. 2-layer seems to cost
$52 shipped and may include outline routing.  I have a question to them.
They answered on question already in about 30 minutes via email.

Anyone have experience with myropcb.com?

John


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Re: gEDA-user: inexpensive 2-layer pcb prototypes in 2 weeks? 3 weeks? 4 weeks?

2011-02-18 Thread Mark Rages
On Fri, Feb 18, 2011 at 12:58 PM, John Griessen j...@ecosensory.com wrote:
 On 02/18/11 12:12, yamazakir2 wrote:

 If you need mask/silk I'd just stick with 33 each... the quality is
 excellent and even with a minimum quantity of 4, it's not that big of
 a investment if you plan on doing a 150 board run.

 My board run coming is for an open hardware project with low volume sales
 potential only and little room for error.  What if the prototype run
 does what it's intended and exposes a flaw before production?

Sounds like a good fit for dorkbot:

http://dorkbotpdx.org/wiki/pcb_order

from the comments: 'anything that can be cut out with a 0.1 routing bit'
-- 
Mark Rages, Engineer
Midwest Telecine LLC
markra...@midwesttelecine.com


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Re: gEDA-user: inexpensive 2-layer pcb prototypes in 2 weeks? 3 weeks? 4 weeks?

2011-02-18 Thread yamazakir2
I don't know what your profit margins will be like but even if you
have a design flaw in the first board the spending another $132 sucks
but IMHO shouldn't make or break whether you profit or not given a 150
board run. On my previous project I broke even only selling 6 boards
(prototype that was 100% functional - I got lucky).

Anyway my point was I don't think $33 is that bad for a low volume run
especially since advanced circuits fabs very high quality boards.

And no, i don't work for advanced circuits. In fact for my production
run I'm using a chinese company.

On Fri, Feb 18, 2011 at 10:58 AM, John Griessen j...@ecosensory.com wrote:
 On 02/18/11 12:12, yamazakir2 wrote:

 If you need mask/silk I'd just stick with 33 each... the quality is
 excellent and even with a minimum quantity of 4, it's not that big of
 a investment if you plan on doing a 150 board run.

 My board run coming is for an open hardware project with low volume sales
 potential only and little room for error.  What if the prototype run
 does what it's intended and exposes a flaw before production?

 Spend another $132?

 Here's something I found that serves as a good north America
 channel to chinese fab prices since they have an office in Ottowa.
 Shipping to USA is cheaper the Europe, and flat rate, so they must
 be bundling it from China to Ottowa, then reshipping orders.

 http://www.myropcb.com/online-quote/pcb-prototype-quote/

 A single proto board up to 30 sq in. 2-layer seems to cost
 $52 shipped and may include outline routing.  I have a question to them.
 They answered on question already in about 30 minutes via email.

 Anyone have experience with myropcb.com?

 John


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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread yamazakir2
Let me re-iteraite what i am looking for.

I'm looking for mid quantity production run, maybe 50-100. Also
looking for a plastic enclosure with nothing fancy, just a box with
cutouts for I/O ports.

As for the CAD software, I don't need anything robust, just something
simple that can make what I described above. Free/open source would be
great.

On Fri, Feb 18, 2011 at 10:34 AM, Kai-Martin Knaak
kn...@iqo.uni-hannover.de wrote:
 Stephen Trier wrote:

 As for software, the mechanical engineers at my workplace design cases in
 Solidworks.  It looks very expensive.  :-)

 It is. Even here in academia, where CAD companies generally try to lure
 future users, the license was a subject of an investment grant.

 A viable alternative is varicad. (Prices in the hundreds rather than 
 thousends)

 Some of the hobbyist-oriented
 3-D printing houses accept Google Sketchup, which (I think?) has a no-cost
 version.  A sheet metal case could be designed in any 2-D or 3-D CAD package
 or even a drawing program if you're careful. Finally, Ponoko accepts
 Inkscape files, among others.

 A general drawing application should only be a last resort. They tend to
 be weak when it comes to exact sizes. QCAD has not been mentioned, yet.
 It is 2D only bu quite capable with that.


 ---)kaimartin(---
 --
 Kai-Martin Knaak                                  tel: +49-511-762-2895
 Universität Hannover, Inst. für Quantenoptik      fax: +49-511-762-2211
 Welfengarten 1, 30167 Hannover           http://www.iqo.uni-hannover.de
 GPG key:    http://pgp.mit.edu:11371/pks/lookup?search=Knaak+kmkop=get



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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Bob Paddock
On Fri, Feb 18, 2011 at 2:24 PM, yamazakir2 yamazak...@gmail.com wrote:
 Let me re-iteraite what i am looking for.

 I'm looking for mid quantity production run, maybe 50-100. Also
 looking for a plastic enclosure with nothing fancy, just a box with
 cutouts for I/O ports.

You could pick up a shlock-box from any place and go with Front Panel
Express to make it look good:

http://www.frontpanelexpress.com/

-- 
http://blog.softwaresafety.net/
http://www.designer-iii.com/
http://www.wearablesmartsensors.com/


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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread John Griessen

On 02/18/11 13:24, yamazakir2 wrote:

As for the CAD software, I don't need anything robust, just something
simple that can make what I described above. Free/open source would be
great.



HeeksCAD is very usable 3D.  With it you can quickly do booleans
to create ports, slots, etc.  It uses a 2D layer called sketch
frequently to transfer a shape into 3D.  You can start with inkscape
to make a 2D path for a box gasket, for instance, then transfer that
to a surface and extrude it to make a rectangular cross section
solid out of it, then cut it from your box and you've got an o-ring
groove on the box edge.  Then export to STL, STEP,
IGES, whatever your CNC uses.  Or use HeeksCNC to generate toolpath
G code directly, not needing any other software.

I have not done a project all the way to CNC yet,  but will in a few months.

John


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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Ben Jackson
On Fri, Feb 18, 2011 at 03:08:27PM -0600, John Griessen wrote:
 
 HeeksCAD is very usable 3D.  With it you can quickly do booleans
 to create ports, slots, etc.  It uses a 2D layer called sketch
 frequently to transfer a shape into 3D.

If you want to warp ahead a few years worth of development and you have
$200, Alibre Design works the same way.

-- 
Ben Jackson AD7GD
b...@ben.com
http://www.ben.com/


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Re: gEDA-user: polygon regression in pcb+gl

2011-02-18 Thread Colin D Bennett
On Fri, 18 Feb 2011 19:12:36 +0100
Kai-Martin Knaak kn...@iqo.uni-hannover.de wrote:

 Colin D Bennett wrote:
 
   The git history is a litte muddled...
  
  When you say it's a little muddled, do you think that if it wasn't
  rebased constantly that the history would be clearer?
 
 Probably. But I am not the one who has to deal with the the
 development tree. 

True!  I was just wondering if you ran into the same issues I just
found with rebasing.

  It also makes it nearly impossible to maintain your own
  branch based off the pcb+gl branch since it will constantly be
  diverging.
 
 On the other hand, it lets the branch track changes of the main
 trunk. It offers the improvements in main when I use Peters version.

Well, rebasing is only one way to get changes from the mainline
branch (git HEAD).  You can also merge from the parent (HEAD), and
for any published branches, merging is generally recommended [1].
Merging doesn't rewrite history like rebasing does. However, if it
makes life easier for Peter C to use _rebasing_ rather than _merging_,
that's great.  I just have been maintaining my own trivial branch
(2-line patch that still hasn't made it into git HEAD *grumble*
https://bugs.launchpad.net/pcb/+bug/699498) based off the pcb+gl
branch, but that made the downside of rebasing evident.

Anyway, nothing against Peter C's work or his choice of methods to
manage his branch.  It's all tradeoffs.  I think rebasing makes some
things quicker but in the long run is messier since you lose track of
the exact changes you originally made.

That's all I have to say except to end with thanks to Peter Clifton for
creating and maintaining the pcb+gl branch, and I hope it goes to
mainline soon.

[1] The perils of rebasing
http://progit.org/book/ch3-6.html#the_perils_of_rebasing.

Regards,
Colin


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gEDA-user: Extract all footprints from a layout

2011-02-18 Thread Kai-Martin Knaak
Hi. 
I just whipped up a little script to extract all footprints from a 
layout (see below). While at it, I noticed that Save_Buffer_To_file
reverses the order of the ElementLine statements on save. The order of
Pads is conserved. Is this deliberate?

---)kaimartin(---

/--
#!/bin/sh
awk '
   BEGIN { FS = \ }# use  as field separator
   $1 ~ /Element\[/ { # if the line is an Element statement
  fp_name = $8.fp   # extract footprint name from Element statement
  print $0  fp_name  # print line with Element statement to file
  getline # get the next line 
  while ( $1 != \t) ) { # while line does not start with tab plus )
print $0  fp_name# append the line to file 
getline   # get the next line
  }   # end of while loop
  print $0  fp_name  # append the last line
   }
' $1
\-

-- 
Kai-Martin Knaak  tel: +49-511-762-2895
Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
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Re: gEDA-user: any place that fabs custom project boxes?

2011-02-18 Thread Michael Sokolov
On 02/17/2011 08:33 PM, yamazakir2 wrote:
 I have never done this before, but I want to fab some customized boxes
 for some pcbs I'll be making in the future. I want custom dimensions
 and custom cutouts and custom mounting posts for the pcb.

I have used the services of Vinatech Engineering Inc. to design and
manufacture the custom sheet metal enclosure for my OSDCU board:

http://www.vinatechinc.com/

It was expensive, but the result was truly of professional quality,
suitable for a shippable commercial product.  You can see pictures here:

http://ifctfvax.Harhan.ORG/OpenWAN/OSDCU/

The pictures don't show any internal mounting elements, but the drawings
they gave me are on the FTP site; you can look at them to judge the
complexity.

MS


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gEDA-user: Breaking up power planes

2011-02-18 Thread Russell Dill
I'm just wondering what everyones preferred method of breaking up
power/ground planes is. Way back when I used to break them up by using
the polygon editor which was really a pain. It seems like using a 0
width trace might work well, but it produces a zero width line on the
gerber, bummer.


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Re: gEDA-user: Extract all footprints from a layout

2011-02-18 Thread Kai-Martin Knaak
DJ Delorie wrote:

 While at it, I noticed that Save_Buffer_To_file reverses the order
 of the ElementLine statements on save.
 
 Is it the loading or the saving that's backwards?  We've been
 intentionally trying to preserve the order of things on load/save (or
 at least across load/saves) so that source control works better.

It is specifically the  Save_Buffer_To_file action. To reproduce:

1) open pcb
2) place a footprint that includes lines in silk. Say, SO8
3) copy the footprint to buffer
4) do Save_Buffer_To_file
5) save the layout with file - save_as
The saved footprint will have the order of ElementLines in reverse compared
to the saved layout (and compared to the original footprint file). Order is
preserved if the footprint is loaded to buffer and placed multiple times. 
Load to buffer and copy buffer to canvas seem to be correct.

---)kaimartin(---
-- 
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Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
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