Re: gEDA-user: QFN soldering

2010-09-13 Thread gene glick

here's a video I found that answers a lot of questions -

http://store.curiousinventor.com/guides/Surface_Mount_Soldering/QFN/

(scroll down just a little for the video)


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gEDA-user: QFN soldering

2010-09-12 Thread gene glick

does anyone have experience with this package?  I want to know if they
are hard to work with.  The exposed pad underneath is a problem for hand
soldering - but maybe could be left unsoldered for prototypes.  Maybe
just place some solder paste under there ?  If the pcb pads are long
enough, is it feasible to solder to the edge of the chip instead of
getting it underneath the device?

thanks

gene



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Re: gEDA-user: QFN soldering

2010-09-12 Thread timecop
get a stencil, get solder paste, apply paste over stencil, heatgun, done.
super simple. dont even bother doing it manually pin to pin, it
probably wont work.

On Mon, Sep 13, 2010 at 10:46 AM, gene glick carzr...@optonline.net wrote:
 does anyone have experience with this package?  I want to know if they
 are hard to work with.  The exposed pad underneath is a problem for hand
 soldering - but maybe could be left unsoldered for prototypes.  Maybe
 just place some solder paste under there ?  If the pcb pads are long
 enough, is it feasible to solder to the edge of the chip instead of
 getting it underneath the device?

 thanks

 gene



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Re: gEDA-user: QFN soldering

2010-09-12 Thread DJ Delorie

 does anyone have experience with this package?

Just did one today.

 I want to know if they
 are hard to work with.

Harder than a QFP, but not impossible for home-fab.  Pen flux the
bottom of the chip before placing it on the paste - I wish I'd
remember this more reliably :-)

 The exposed pad underneath is a problem for hand soldering - but
 maybe could be left unsoldered for prototypes.

Depends on the chip.  Some require an electrical connection, it may be
the only ground for example.

 Maybe just place some solder paste under there ?

If you have to solder an exposed pad manually, you have (IMHO) exactly
two choices:

1. Put a via right under it, with a drill big enough to get your
   soldering iron in there to solder it from the back side.  Keep in
   mind the big thermal sink this will be; your smallest iron tip
   might not be up to the task.  Obviously, do this after soldering
   the edge pads :-)

2. Use a solder paste stencil of some sort and reflow it (heatgun,
   oven, hotplate).  I make QFN stencils out of alumimum foil and UV
   film, I've done it with toner and thin brass too, and once with
   brass and a dremel drill press.  But you can't just squeeze paste
   out of a tube and expect it to work - too little won't conduct and
   too much keeps the other pins from touching.

Note that for home-etched boards, #1 requires a tiny wire, else you
don't really have anything to solder to.  Surface tension will keep
the obvious idea from working :-)

 If the pcb pads are long enough, is it feasible to solder to the
 edge of the chip instead of getting it underneath the device?

If you use #1 above, and the pads extend contiguously up the edges of
the chip and not just on the bottom, yes.  Use LOTS of pen flux and
make sure the pcb's pads extend out far enough for a thermal
connection with your iron.  I've done this before, and the flux/iron
trick can be used to fix reflow problems too.

Note: some QFNs have copper on the side which is *not* contiguous with
the pads on the bottom.  The FT232RQ is such a chip.  You have to
reflow these, although the flux/iron trick can still repair them once
there's *some* solder under the chip.


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Re: gEDA-user: QFN soldering

2010-09-12 Thread Geoff Swan
For quick breadboarding of an accelerometer I've deadbug soldered one
successfully. Just superglued it upside down and soldered directly to
the pads with very thin wire..



On Mon, Sep 13, 2010 at 12:04 PM, DJ Delorie d...@delorie.com wrote:

 does anyone have experience with this package?

 Just did one today.

 I want to know if they
 are hard to work with.

 Harder than a QFP, but not impossible for home-fab.  Pen flux the
 bottom of the chip before placing it on the paste - I wish I'd
 remember this more reliably :-)

 The exposed pad underneath is a problem for hand soldering - but
 maybe could be left unsoldered for prototypes.

 Depends on the chip.  Some require an electrical connection, it may be
 the only ground for example.

 Maybe just place some solder paste under there ?

 If you have to solder an exposed pad manually, you have (IMHO) exactly
 two choices:

 1. Put a via right under it, with a drill big enough to get your
   soldering iron in there to solder it from the back side.  Keep in
   mind the big thermal sink this will be; your smallest iron tip
   might not be up to the task.  Obviously, do this after soldering
   the edge pads :-)

 2. Use a solder paste stencil of some sort and reflow it (heatgun,
   oven, hotplate).  I make QFN stencils out of alumimum foil and UV
   film, I've done it with toner and thin brass too, and once with
   brass and a dremel drill press.  But you can't just squeeze paste
   out of a tube and expect it to work - too little won't conduct and
   too much keeps the other pins from touching.

 Note that for home-etched boards, #1 requires a tiny wire, else you
 don't really have anything to solder to.  Surface tension will keep
 the obvious idea from working :-)

 If the pcb pads are long enough, is it feasible to solder to the
 edge of the chip instead of getting it underneath the device?

 If you use #1 above, and the pads extend contiguously up the edges of
 the chip and not just on the bottom, yes.  Use LOTS of pen flux and
 make sure the pcb's pads extend out far enough for a thermal
 connection with your iron.  I've done this before, and the flux/iron
 trick can be used to fix reflow problems too.

 Note: some QFNs have copper on the side which is *not* contiguous with
 the pads on the bottom.  The FT232RQ is such a chip.  You have to
 reflow these, although the flux/iron trick can still repair them once
 there's *some* solder under the chip.


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Re: gEDA-user: QFN soldering

2010-09-12 Thread Rick Collins
There are a number of different QFN package styles.  Some have pads 
only on the bottom, others have pads that wrap around the up the side 
a bit.  These tend to be easier to hand solder since you have a place 
to contact with the solder iron.  Sounds like yours don't have that 
plus they have a thermal pad on the bottom.  If the thermal pad isn't 
required for an electrical connection, and you don't need to use the 
full power capability of the package, you can likely live without 
soldering the thermal pad for a prototype.   But check the data sheet 
carefully.  Sometimes they require you to provide an electrical 
connection.  Is this a power supply devices?  Those are the ones that 
are most demanding I've found.


The assembly houses use a hot air tool.  It heats up the entire part 
and everything in the immediate area such as the board.  The solder 
flows, the part settles down onto the board and all is good.


Rick


At 09:46 PM 9/12/2010, you wrote:

does anyone have experience with this package?  I want to know if they
are hard to work with.  The exposed pad underneath is a problem for hand
soldering - but maybe could be left unsoldered for prototypes.  Maybe
just place some solder paste under there ?  If the pcb pads are long
enough, is it feasible to solder to the edge of the chip instead of
getting it underneath the device?

thanks

gene



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