gEDA-user: Unusual uses of gEDA...

2010-09-10 Thread Windell H. Oskay

My latest project has five PCBs designed in gEDA/PCB.  One of those oddball 
projects that uses PCB layout but no gschem or gnetlist.  No netlist at all, in 
fact. 

http://www.evilmadscientist.com/go/eggbot

A tricky part of this was the mask keepout on two of the boards-- I ended up 
drawing a separate layer for mask, and using it instead of the standard mask 
gerber.


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Re: gEDA-user: Unusual uses of gEDA...

2010-09-10 Thread Kai-Martin Knaak
Windell H. Oskay wrote:

 http://www.evilmadscientist.com/go/eggbot

me likes!
:-)

---)kaimartin(---
-- 
Kai-Martin Knaak  tel: +49-511-762-2895
Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
GPG key:http://pgp.mit.edu:11371/pks/lookup?search=Knaak+kmkop=get



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Re: gEDA-user: Unusual uses of gEDA...

2010-09-10 Thread John Griessen

On 09/10/2010 06:24 AM, Windell H. Oskay wrote:


http://www.evilmadscientist.com/go/eggbot

A tricky part of this was the mask keepout on two of the boards--

I ended up drawing a separate layer for mask, and using it instead of the 
standard mask gerber.

The black on white rules and logo look great Windell.
I like the idea of an engraver for it -- then it could do promotional doo-dads 
and
trophies for club events...

I don't see any big unprinted areas
where your custom mask is though, what triggered that need?
Was the printing done as white soldermask and black silk layer?
On FR-4, acrylic?  The board material looks almost clear.

John Griessen


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Re: gEDA-user: Unusual uses of gEDA...

2010-09-10 Thread Windell H. Oskay
   On Sep 10, 2010, at 8:28 AM, John Griessen wrote:

   The black on white rules and logo look great Windell.
   I like the idea of an engraver for it -- then it could do promotional
   doo-dads and
   trophies for club events...

   The engraver is pretty neat-- it can make, for example, etched glass
   christmas ornaments. Here's one that we made at MakerFaire Detroit:
   [1]http://www.flickr.com/photos/lenore-m/4856324866/in/photostream/
   The photo shows  a dull-silver-painted glass ornament, engraved down to
   etched glass, and lit from within by a multicolor LED.
   I'm not sure that it's precise enough for trophies, but I bet there
   will be a lot of ornaments sent to gramma. :)

   I don't see any big unprinted areas

   In this photo, you can see a big square on the lower left piece and a
   big rectangle on the second piece from the top:
   [2]http://www.flickr.com/photos/oskay/4970320961/
   If you look closely, you'll see that those two areas are not black ink
   but are silver colored: those are large mask-free areas that are HASL
   finished.   The motors screw down to those two locations-- one fixed,
   the other slotted so that it can go to different positions .  Without
   the mask, there's a good metal-to-metal thermal connection between the
   motor and the top copper.  Those two boards have a copper flood going
   all the way to 20 mil from the board edges, which acts as a
   surprisingly effective heat sink for the motors.

   Was the printing done as white soldermask and black silk layer?
   On FR-4, acrylic?  The board material looks almost clear.

   Yes, it's white mask and black silk on 100 mil FR-4.  There's actually
   printing on both sides, so you'd see some of that if it were clear.
   The white mask is quite opaque. You can see the board edges somewhat in
   this photo, where the FR-4 has its usual translucency:

   [3]http://www.flickr.com/photos/oskay/4970933180/in/photostream/

   We did some of our mechanical prototyping in 3 mm laser-cut acrylic.
   It's almost shocking how much stronger the FR-4 is.

References

   1. http://www.flickr.com/photos/lenore-m/4856324866/in/photostream/
   2. http://www.flickr.com/photos/oskay/4970320961/
   3. http://www.flickr.com/photos/oskay/4970933180/in/photostream/


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Re: gEDA-user: Unusual uses of gEDA...

2010-09-10 Thread John Griessen

On 09/10/2010 11:45 AM, Windell H. Oskay wrote:

The engraver is pretty neat-- it can make, for example, etched glass
christmas ornaments. Here's one that we made at MakerFaire Detroit:
[1]http://www.flickr.com/photos/lenore-m/4856324866/in/photostream/
The photo shows  a dull-silver-painted glass ornament, engraved down to
etched glass, and lit from within by a multicolor LED.
I'm not sure that it's precise enough for trophies, but I bet there
will be a lot of ornaments sent to gramma. :)


So, if the engraver vibration is too fuzzy, how about adding force feedback 
control
and a rotary tool?  The force feedback would let you hold up the weight of the 
rotary
tool, and probably help pickup and touch down at the same spots too.

Does the eibot board have some spare inputs for feedback?

John



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Re: gEDA-user: Unusual uses of gEDA...

2010-09-10 Thread Windell H. Oskay

On Sep 10, 2010, at 10:10 AM, John Griessen wrote: 
 
 So, if the engraver vibration is too fuzzy, how about adding force feedback 
 control
 and a rotary tool?  The force feedback would let you hold up the weight of 
 the rotary
 tool, and probably help pickup and touch down at the same spots too.
 
 Does the eibot board have some spare inputs for feedback?

Interesting idea.  We have used rotary tools with success, but they cost *a lot 
more,* and they're bulky and weigh a lot-- a little challenging for our motors 
without careful balance.  The nicest results were with an air-powered dental 
drill.  Adding force feedback would be possible, but also adds cost.  Probably 
the best way to improve precision is just to increase the stiffness of the 
flexure hinge, meaning that there's less motion in undesirable degrees of 
freedom.



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