Re: gEDA-user: new boards!

2007-03-01 Thread carzrgr8
looks nice, DJ. I love that bankd of TO-220's.

One modest comment - I see that you have a bunch of 'no connect'.  Personally, 
I usually connect them to a small test node - surface mount node is ok.  It 
does 2 things: gives you a place to solder to in the event that you later find 
out you need to; during any rework applying heat to those pads will quickly 
wipe them off the board.  Yeah, it'll take up some routing space - but not too 
much.

gene

- Original Message -
From: DJ Delorie 
Date: Thursday, March 1, 2007 12:22 am
Subject: Re: gEDA-user: new boards!
To: gEDA user mailing list 

 
 DJ Delorie  writes:
  http://www.delorie.com/house/furnace/pcb2/
 
 I just finished populating the first board, which will be the debug
 board.  The second one will end up in the furnace.  Note that the
 furnace one will have the RJ45 jack transplanted to the bottom edge.
 
 The brass stencil thing worked well enough.  There were only four
 bridges on the whole board, and only one of those was on the 0.5mm
 pitch connector, all easily fixed.
 
 I'm going to have to do something about the power supply, though 
 - too
 much voltage being provided to the power module.  I've sent 
 email to
 the manufacturer asking for advice.  Meanwhile, I haven't soldered
 those parts in yet.  I'm going to hook up a generic 5v supply for
 testing, probably next week as we're going to visit my in-laws 
 for a
 couple of days.
 
 DJ
 
 
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Re: gEDA-user: new boards!

2007-03-01 Thread DJ Delorie

   http://www.delorie.com/house/furnace/pcb2/
 
 Those are some tall caps!

Yeah.  I originally had the M (miniature) series caps in there,
limited to 470uF each, then I discovered these, which are 820uF each
for the same footprint.  The whole power supply uses only a 1/2
stripe on the board.

Those are Panasonic EEU-FC1J821L caps.

  The brass stencil thing worked well enough.  There were only four
  bridges on the whole board,
 
 Are you going to try tweaking the stencil?  You could probably shrink
 problem openings with some solder.

The openings for the 0.5mm pitch connecter were only 6mil already; my
laser printer can't reliably print any smaller than that.  The thing
is, the brass is 5mil *thick* so by the time you etch all the way
through, the etchant has had plenty of time to undercut the toner and
do all sorts of weird things.


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Re: gEDA-user: new boards!

2007-03-01 Thread Mike Hansen
Sorry if I missed this as part of the thread but once you did the brass 
stencil, what did you use to reflow the solder?  Hotplate, toaster oven, air 
pencil?




From: DJ Delorie [EMAIL PROTECTED]
Reply-To: gEDA user mailing list geda-user@moria.seul.org
To: gEDA user mailing list geda-user@moria.seul.org
Subject: Re: gEDA-user: new boards!
Date: 01 Mar 2007 00:13:31 -0500


DJ Delorie [EMAIL PROTECTED] writes:
 http://www.delorie.com/house/furnace/pcb2/

I just finished populating the first board, which will be the debug
board.  The second one will end up in the furnace.  Note that the
furnace one will have the RJ45 jack transplanted to the bottom edge.

The brass stencil thing worked well enough.  There were only four
bridges on the whole board, and only one of those was on the 0.5mm
pitch connector, all easily fixed.

I'm going to have to do something about the power supply, though - too
much voltage being provided to the power module.  I've sent email to
the manufacturer asking for advice.  Meanwhile, I haven't soldered
those parts in yet.  I'm going to hook up a generic 5v supply for
testing, probably next week as we're going to visit my in-laws for a
couple of days.

DJ


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Re: gEDA-user: new boards!

2007-03-01 Thread DJ Delorie

 Sorry if I missed this as part of the thread but once you did the brass 
 stencil, what did you use to reflow the solder?  Hotplate, toaster oven, air 
 pencil?

http://www.delorie.com/pcb/hotplate/


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Re: gEDA-user: new boards!

2007-02-28 Thread DJ Delorie

DJ Delorie [EMAIL PROTECTED] writes:
 http://www.delorie.com/house/furnace/pcb2/

I just finished populating the first board, which will be the debug
board.  The second one will end up in the furnace.  Note that the
furnace one will have the RJ45 jack transplanted to the bottom edge.

The brass stencil thing worked well enough.  There were only four
bridges on the whole board, and only one of those was on the 0.5mm
pitch connector, all easily fixed.

I'm going to have to do something about the power supply, though - too
much voltage being provided to the power module.  I've sent email to
the manufacturer asking for advice.  Meanwhile, I haven't soldered
those parts in yet.  I'm going to hook up a generic 5v supply for
testing, probably next week as we're going to visit my in-laws for a
couple of days.

DJ


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gEDA-user: new boards!

2007-02-26 Thread DJ Delorie

Just showed up today...

http://www.delorie.com/house/furnace/pcb2/

First observations: pcb-pool's drills (m32c board) were off center a
bit, coming close to touching the edges of the copper.  Advanced
Circuit's drills seem to be much more accurately aligned.

I put 1 2 3 4 on each layer, it turns out this makes it easy to
verify the stackup (see photo), which is of course correct.

As far as I can tell, all the thermals, teardrops, and clipped
polygons turned out perfect.


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Re: gEDA-user: new boards!

2007-02-26 Thread [EMAIL PROTECTED]

DJ Delorie wrote:

Just showed up today...


The teardrops look nice, DJ.

What are the 3 long pads that appear next to some of the 20 pin and 32 
pin footprints (on the top)?




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Re: gEDA-user: new boards!

2007-02-26 Thread DJ Delorie

 The teardrops look nice, DJ.

Thanks!  I've had traces detach from pins during rework, I'm hoping
that the teardrops avoid the hard inside corners that sometimes lead
to failure.

Plus they're pretty :-)

 What are the 3 long pads that appear next to some of the 20 pin and
 32 pin footprints (on the top)?

20MHz resonators for the five microcontrollers. Panasonic
EFO-BM2005E5, about 72 cents each.

Here's a photo on my r8c board:
http://www.delorie.com/pcb/r8c-1b-adapter/bottom.jpg


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