KR> Corvair engines

2008-10-12 Thread Colin & Bev Rainey
Netters
During my engine re-assembly I found an oil galley plug that was removed when 
the engine was cleaned. Not knowing this engine as well as others I have built, 
I do not know where to return it. I removed it from one end, and I believe that 
it resides right behind the cam gear, but I do not know which side, since there 
are 2 holes threaded there. Can anyone help me out please,
Colin


KR> T-Shirts

2008-10-12 Thread Colin & Bev Rainey
I think we should have T-Shirts made up to celebrate and get the momentum going 
that Jim talked about: 

Slogan: 35 for the 35th!!

Thanks Bob for the help on the Corvair.

I plan to fly to the next Corvair College, Sun n Fun and the next Gathering, 
just to mention a few

Colin Rainey
KSFB


KR> Like Nascar and Football/Baseball

2008-10-12 Thread Colin & Bev Rainey
Not to upset anyone, but I have been thinking for a while that we should have 2 
events a year. Nascar has 2 major races at the same tracks each year, football 
and baseball play the same teams at least twice, and clubs like the Bonanza 
Club and Mooney Club meet once a week to once a month for breakfast/brunch in 
local areas.  Even the bike runs I attend happen twice a year, Biketoberfest in 
the Fall, and Bike Week in the Spring.

It seems to me that if it were organized well with 2 different hosts, maybe 2 
slightly different locations, one event sometime in the Spring, and one in the 
Fall, more people could attend one or the other, or both.  The biggest thing I 
can see is that it would raise the enthusiasm of the builders, because they 
could meet with their friends more often, touch and feel KRs more often, and 
just raise overall camaraderie of the KR community.  Sun n Fun is fine, but KRs 
are dwarfed at Sun n Fun, and too much of that event is commercialized (no 
offense Virgil).  I have been to Sun n Fun 4 times and feel that there is NOT 
enough contact with actual builders, whether it be kit built or plans built.  
The Gathering does that.  If agreeable we could call them The Gathering in the 
Fall, and The Get Together in the Spring.  The world of bikes and Nascar, and 
sports have seen no detriment to twice a year, I don't believe we would either. 
The Southern Rebels have been talking for 2 years now about having an early 
warm-up anyhow.

Ok, said my piece and then some...
Back to finishing the assembly of my Corvair...
Hey Langford, when you get a chance, let me know about your test prop you ran 
your engine on please, off net, thanks.

Colin Rainey
KSFB
N96TA


KR> Engine update

2008-10-12 Thread Colin & Bev Rainey
Well, finally had time today to drive over and pickup my motor mount from 
William Wynne's hangar. He has had it ready since Monday but work kept me from 
getting it until today. I ordered it just before Sun n Fun knowing that it 
would be after the flyin before it was ready. Clark's Corvair running behind on 
the OT 10 cams delayed me a month waiting, so I had told WW to not be in a 
hurry about the mount. Not thinking about the summer being that busy, WW got 
committed to two other flyin's and Oshkosh, so only in the last week has the 
hangar crew gotten back in town in full to get back to normal and begin the 
routine of engine support again. As usual they were all in the middle of some 
development work on several different engines at the same time, one of which 
was a re-build of a Corvair motor that the owner said " It has all kinds of 
special stuff inside!".  It was so special that it would not even run. Kevin 
and Gus had just finished going ALL the way through it to make it right, and in 
Kevin's words, "It would be easier to explain what I didn't have to change or 
fix." The Zodiac is sporting a new Sensenich wooden prop that almost looked 
like it was dripping clear lacquer. WW also showed me the new KR cowling molds 
and told me that his mold guy is getting 10 cowlings ready as we speak. I just 
missed Bill Clapp as he was leaving to fly back to Valdosta sporting the new 
cowling, so you guys at the Gathering will see it before me I think.  WW is 
already talking about and getting geared up for Corvair College #9 in November. 
Should be a good one. We hope to make an appearance at that one.

Assembling the motor tonight and hoping to move the plane home maybe this 
weekend for the beginning of the mounting of the motor. Stay tuned

Colin Rainey
KSFB
N96TA


KR> Assembly tip

2008-10-12 Thread Colin & Bev Rainey
For those of you building a Corvair engine and are not fortunate enough to have 
an extra block lying around, I discovered a handy helper for installing the 
pistons into the cylinders. By installing the ring compression tool first, then 
inserting the piston/rod assembly carefully into the cylinder while holding it 
straight up and down, seating the skirt in the cylinder up to the beginning of 
the ring compression tool, your rod will come out the bottom to the point where 
you can see the rod beam above the rod big end.  Place the whole assembly on 
top of a Duke's mayonnaise (or brand of your choice with same size top 
opening). The plastic top will insert inside the cylinder, but allow the rod to 
go inside of the jar, preventing it from scratching the walls.  The wide bottom 
of the jar acts to stabilize the whole assembly while tapping the piston into 
the cylinder. Once the piston is seated into the cylinder just below the deck 
end, you can lift the whole assembly clear and be ready to install into the 
block.

Best part is the jar is free, since I am already using the mayonnaise anyway, 
and saving the jars for shop organizers! Happy building...

Colin 
KSFB
N96TA


KR> Auto & Aircraft engines

2008-10-12 Thread Colin & Bev Rainey
A search in the archives on the topic of auto engines vs. aircraft engines 
should reveal a large amount of data relating to their design differences and 
several educated opinions concerning their use airplanes.

At the risk of over simplification, the biggest difference that I now see 
between the two is the airplane engine has been engineered to handle the 
specific loads and working conditions that the airplane and prop combination 
have been designed for, at the sacrifice of smooth running at all other rpms, 
etc... Much the way a racing engine is designed to do best in a smaller area of 
operation, so does the airplane engine.  The auto engine however is expected to 
operate in a much wider range, and behave well. This causes it to be a bigger 
example of the compromises the designers have to make to achieve this. Hence 
computers coming on the scene to make adapting to these demands easier. 
Airplane engines are also now following suit due to public demand for more 
performance and economy, with better engines.  An auto engine properly matched 
to a PSRU assembly, and prop the way a turbo-jet is matched will live a very 
long time if maintained with the same attention the airplane engine receives. 
The same holds true for the direct drive if it is properly modified to do the 
job it is asked to do, matched with an appropriate prop, and operated and 
maintained as one would the airplane engine.

Colin Rainey


KR> Increasing weight and rearward CG

2008-10-12 Thread Colin & Bev Rainey
To expand on what Brian stated, there are some constants in aviation about CG 
movement and adding weight that we CIF's teach. More thorough discussions can 
be found in the Pilot's Handbook of Aeronautical Knowledge, and the Airplane 
Flying Handbook both available at any decent pilot store printed by ASA.

First when adding weight aircraft speeds will go up, stall speeds, lift off 
speed, climb speed (to achieve the same rate of climb as solo if enough hp is 
available) while cruise speed typically reduces as does top speed (depending on 
CG & hp). A look at two aircraft that are similar will show that all things the 
same, the heavier plane will fly slower at the same power setting. Again, I 
will not re-write the book here, more can be found in the two texts I 
referenced, and I strongly recommend ALL who are testing read or re-read these 
two texts at least where aircraft performance and behavior sections are in them.

A rearward CG changes the airplane's flight characteristics in known ways. What 
isn't known is HOW MUCH each KR example will be effected in these ways. An aft 
or rearward CG makes the airplane fly faster due to the supplemental lift 
received from the tail due to having to hold the tail up with elevator, since 
the weight moving back tends to lower the tail. This action allows a lower 
angle of attack and less drag for the available horsepower, hence flies faster. 
Better fuel economy, range and speed result.

The downside to this CG location is that the arm, or simply the leverage the 
elevator has over the rest of the plane just got less. Your "prybar" for moving 
the tail around just got shorter by how ever many inches the CG moved to the 
rear. This has the effect of making the elevator less effective, since you 
cannot change how much it moves, or how big it is. So to get the same response 
from the plane requires larger inputs. How much depends on the speed, the 
slower the speed, the more drastic the effect is. It is possible to get slow 
enough that you will lose virtually all effective control of the plane and not 
be able to raise the tail or maintain level flight due to lack of elevator 
effectiveness. Remember you weigh more also so it takes more speed to maintain 
any flight regime even though the aft CG works to lower those speeds; a 
challenging paradox to test for. The most dangerous part is that when 
practicing (or not practicing) stalls, the aft CG tends to make the plane enter 
a flat spin, which in most cases is not recoverable due to how the resulting 
spin removes the control from the surfaces. The most uncomfortable part is that 
the Center of Lift is now close to the Center of Gravity which you can simulate 
by standing on one foot and balancing for awhile. That is why a KR with two on 
board gets pretty "busy".

I may get flamed for this comment, but the above explanation is why I bumped my 
speeds in the pattern and landing up to what it takes for two on board and use 
them all the time. Other aircraft publish speeds that work in any flight 
configuration, as long as you are in the CG envelope. I was copying their 
pattern of publishing. Yes our KR can get slower, but my habits will allow for 
safe flying no matter what my load, or winds. If I wanted a bush plane I would 
have gotten a Kitfox or Cub. I am not bothered by using 1500 feet to land, or 
take off. Test carefully and with deliberate safety in mind

Colin Rainey
KSFB


KR> Intake manifold

2008-10-12 Thread Colin & Bev Rainey
Recently I have taken the position to allow others to comment and just read, 
seeing how others have the answers, and my time being short due to the new job. 
However, this one needs a comment...

A point to remember when changing intake manifold designs is what makes what 
kind of power. Long skinny runners with gentle curves make great power in low 
to mid rpms with great throttle response, sacrificing top end power for better 
mid range and beginning rpm response, which is typical of a bone stock car.  
Larger runners with shorter lengths and straight shots to the heads make great 
power mid to high rpm, but suffer badly on the bottom end due to the lack of 
vacuum signal to the carb. Just take a look at a modern ProStock Dragster.  
They are also prone to having fuel vapor linger in the plenum chamber area 
directly below the carb, and then get swept into the next cylinder causing a 
lean rich condition at or near idle rpm.  Sharp corners, drastic changes in 
port sizes from a large plenum, big carbs and large plenums, all hurt 
performance of the chosen parts, and tend to favor just one rpm band neglecting 
the others to produce a narrow range of operation. How many of us are actually 
going to see the rpms that the changes are for: most of us Corvair and VW alike 
stay in the low to midrange rpms all the time, even on takeoff (3000-3500 rpm 
vs. redlines of 5500 to 6000 rpm).

The carb is spaced up from the turn into the head because if the turn is too 
sharp, then the air out runs the gas causing it to puddle in the plenum area 
and then get sucked into the next cylinder, rich lean surge is the result. Also 
oversized carbs tend to make the engine SLOW down at wide open throttle instead 
of speed up due to the carbs ability to give more air than the engine can 
actually use. Consult the Auto Mathbook available at any auto parts store or 
Barnes & Noble, and you can calculate the CFM requirements of your engine 
yourself and see what I mean about carb selection.  Be careful when you begin 
modifying things that 100s of hours on the dyno with way more experienced 
technicians who were being paid to spend 8 hours a day to work out the bugs on 
the engine, and its successive different versions. I don't know any of us that 
have that much free time to experiment, and frankly I want to fly.

Colin Rainey
KSFB
Sanford, FL.


KR> LSA alternative

2008-10-12 Thread Colin & Bev Rainey
To elaborate on Mark's comment, if working with wood and fiberglass is your 
thing, consider the Vision, which by all my observations is the next generation 
KR2S, and install a Corvair engine, and get a sweet flying airplane, plans 
built like the KR, glass like the KR but with a long wing version that also 
should fit nicely into LSA category. Subaru and GM 4.3V6 engines have been used 
in it as well so it is very adaptable to the task.

No one has ever said the KR cannot fit the LSA, just that there are SO many 
examples that do not fit, you will have a hard row to hoe to prove to a DAR 
that it is LSA qualified.  The FAA commentary that I read specifically 
mentioned that they are watching for aircraft that have previously been 
certified in other categories to be modified into LSA, and will aggressively 
prevent this. The purpose of the category is not to give alternatives, but to 
regulate those aircraft that already fit the category and previously were not 
regulated.

Having said that, changes made logically to ANY airframe which significantly 
change the flight characteristics in such a way as to comply with the LSA 
restrictions should be able to be proved to comply much the same way as someone 
who proves their modifications to an original design are safe. To the FAA, 
documentation is and always will be the most important thing: if you show can 
show where others did the same thing and got a particular result, then it will 
be a much easier sell.

BUT, bare in mind that any such changes DRASTICALLY effects the build time 
because now you are designing, building, troubleshooting, remaking, designing, 
troubleshooting, etc  as you go. Good luck.

Colin Rainey
N96TA
KSFB


KR> LSA alternative

2008-10-12 Thread Colin & Bev Rainey
Although I encourage the development of one's own aircraft several builders and 
pilots alike on the net here have tried to make sure that builders do not get 
the wrong impression about what they are building and what their expectations 
should be for operation. In the commentary that I referred to the FAA made it 
clear that they were watching BOTH existing aircraft that were previously 
certified, as well as "new designs" based on existing aircraft in Ultralight or 
Experimental Categories in order to make sure that builders or companies did 
not try to "make them fit" the category. Dana Overall and I discussed this at 
length on the net last year and attempted to shed light on the fact that most 
of the aircraft that are being approved or included in this new category 
already exist and are being flown, just not regulated. The FAA saw that due to 
this non regulation this part of the industry was very loose with standards of 
construction etc...  In an effort to improve safety of construction and 
operations the new category was formed. Although it does make for alot of 
innovation and opportunity in the grass roots part of aviation, it was not 
intended by the FAA to promote that, just increase safety as part of the 
overall Safer Skies Agenda that was embarked on a few years ago as a national 
campaign by the FAA National Organization.

As Jim Ferris so accurately pointed out, by making similar design changes that 
a builder chooses to the KR, it becomes his design, his named aircraft and 
therefore has the opportunity to be certified as he applies and the DAR agrees. 

Sport pilots will be limited to operating aircraft that meet the definition of 
a light-sport aircraft (see About Light-Sport Aircraft on this website). That 
includes aircraft in the following categories:
  a.. Airplanes (single-engine only) 
  b.. Gliders 
  c.. Lighter-than-air ships (airship or balloon) 
  d.. Rotorcraft (gyroplane only) 
  e.. Powered Parachutes 
  f.. Weight-Shift control aircraft (e.g. trikes)
As relates to operation, no experimental 2 SEAT aircraft may be operated with 2 
seats available (not converted to single seat) by less than a Private Pilot 
rating appropriate for the category of aircraft ( SEL, SES etc...).  Certifying 
the aircraft as an Experimental, not LSA or ELSA disqualifies a Sport Pilot for 
operation of that aircraft if it is a 2 seat aircraft. Here are a couple of 
other notes from the EAA:
  a.. no flights into Class A airspace, which is at or over 18,000' MSL; 
  b.. no flights into Class B, C, or D airspace unless you receive training and 
a logbook endorsement; 
  c.. no flights outside the U.S. without advance permission from that 
country(ies) 
  d.. no sightseeing flights with passengers for charity fund raisers; 
  e.. no flights above 10,000' MSL; 
  f.. daytime flight only; no night flights 
  g.. no flights when the flight or surface visibility is less than 3 statute 
miles; 
  h.. no flights unless you can see the surface of the earth for flight 
reference; 
  i.. no flights if the operating limitations issued with the aircraft do not 
permit that activity; 
  j.. no flights contrary to any limitation listed on the pilot's certificate, 
U.S. driver's license, FAA medical certificate, or logbook endorsement(s);
  no flights while carrying a passenger or property for compensation or hire 
(no commercial operations); 
  k.. no renting a light-sport aircraft unless it was issued a "special" 
airworthiness certificate;
  any qualified and current pilot (recreational pilot or higher) may fly a 
light-sport aircraft; 
  l.. a light-sport aircraft may be flown at night if it is properly equipped 
for night flight and flown by a individual with a private pilot (or higher) 
certificate who has a current and valid FAA airman's medical certificate.
Builders need to be sure that they review carefully with a local DAR what his 
take is on these and other parts of the new Regs so that before he spends his 
money and time building, he has a clear understanding of what he can expect for 
his effort and how it will be received.

Good luck building,

Colin Rainey


KR> ELSA LSA & Experimental

2008-10-12 Thread Colin & Bev Rainey
The way I read what you cut and pasted is the same thing that has been said all 
along. If by chance the aircraft receives an Experimental Certificate for 
operations AS an LSA or ELSA then a Sport Pilot can operate it. If not he is 
disqualified from its operation even if it is flown solo. I apologize if I was 
not clear about that distinction between the two Operating Limitations which it 
seems in later commentary that the FAA is defining the aircraft more by its 
certified operating limitations than by the type of certificate.

Personally I am thinking that with all the changes opinions being expressed by 
the EAA, FAA, AOPA, and DARs, the current take on things will be nothing like 
what its final version will be a year or two from now.

Build flexibly

Colin


KR> Cowling cooling

2008-10-12 Thread Colin & Bev Rainey
The other alternative would be to open up the openings underneath and use the 
already high pressure air being forced under the cowling to assist in being 
drawn into the cowling, and install vents near the firewall baffles, closing 
off the openings in the front behind the prop. If you look at the illustrations 
of the areas of pressure as shown on Mark Langford's site you will see how the 
high pressure zones are all over the bottom of the cowling giving a natural ram 
cooling effect. Robert Finch also talks about how this was very successful in 
Jess Meyers' first efforts with the 4.3 V6 in the RV6, and also a Jaguar 
homebuilt. By baffling at the bottom of the engine and forcing up through the 
heads reversed, you might even increase the aerodynamics some by smoothing the 
area right behind the prop where it is so blunt and allowing a more streamlined 
scoop vent on the bottom. Food for thought...

Colin Rainey
Sanford, FL
N96TA



KR> Stalls

2008-10-12 Thread Colin & Bev Rainey
Dennis and netters
The reason that some planes can "lift" a wing in slow flight while others can't 
has to do with a long "arm" or simply the leverage that the rudder has due to 
the length of the tailboom. Although some of the trainers allow for use of the 
rudder alone to lift a wing during slow flights and stalls, this is mainly done 
by CFI's in training to build control confidence in the student so that the 
student gets used to small inputs, and being smooth, not because the rudder is 
the preferred control device.  Some ultralights fly with only rudder and 
elevator due to their slow speeds allow for the application of rudder to make a 
turn which momentarily skids the plane, but slows the in board wing causing it 
to drop, while speeding up the out board, causing it to lift. The trainers do 
the same thing, and can "get away" with using this uncoordinated approach to 
turning. It is also to build confidence in the student for later spin recovery 
if ever it has to be done. Application of ailerons then will only cause a 
tighter spin. By design the rudder is only used to maintain coordinated flight 
to correct for yaw. 

The wing washout is by design an attempt to maintain some aileron effectiveness 
as the aircraft slows down. Not always can they maintain positive aileron 
control near the stall, but that is the effort anyway. It is also more 
primarily apart of the design to insure that the stall occurs at the wing root, 
and not the tip so that the stall characteristics will be more forgiving, and 
more control is preserved than would be otherwise, (stall occurring at the 
wingtip first).

Colin Rainey
Sanford, FL


KR> Takeoff wake

2008-10-12 Thread Colin & Bev Rainey
To add to what Larry's said

Jet engines also cause significant turbulence behind the aircraft in question.

I personally will not takeoff behind any aircraft larger than a light twin, 
including an MD80 or DC8, Gulfstream 5 etc... even though ATC does not consider 
these aircraft to produce significant wake turbulence, for at least 2 minutes 
to allow the wake to dissipate. I disagree with Larry in taking off below the 
wake due to the fact that the wake is descending the entire time after takeoff, 
or while on approach to land.  If necessary, wait 1 minute and then lift off 
sooner than the departing aircraft and turn out sooner, and while climbing out, 
"slide" the flight path up wind of the runway and parallel the departing flight 
path.

More good reading is in the FAR/AIM, in the AIM section on wake turbulence. 
Just change the stated aircraft from large to smaller jets.

Colin 
KSFB



KR> KR speed

2008-10-12 Thread Colin & Bev Rainey
Jeff
Speed in any plane is a function of excess thrust overcoming whatever drag is 
present in a given plane.  I am over simplifying but basically the less drag 
the plane makes for a given horsepower the faster it flies.  And drag reduction 
has MORE effect than more hp.  Several companies have done test after test and 
proven that it requires much more increases in hp to overcome a dirty airplane, 
than it does to get big improvements by reducing drag and get the same speed 
increases, using already available hp in the plane's setup. Why is this? 
Because it is very easy to increase cruising speeds and top speeds when going 
from say 80 knots to 120 knots in the same plane by just adding hp and maybe a 
prop change.  This is because the parasitic drag, or drag produced by anything 
in the slipstream is much less at lower speeds, and the hp increase is taking 
the plane from having marginal thrust above minimum to climb and cruise, and 
adding more than enough to cruise with hp to spare. Also, altitude has an 
effect based on the density altitude, and the friend may be reporting true 
airspeed, not indicated based on adjusted numbers.  Now take that same plane 
and try to push it up to say 200 knots. Horse thinking would have you say, well 
if I double the hp I will fly twice as fast, right?  NOT!  Parasitic drag 
begins growing rapidly above certain speeds in different planes, and in fact if 
the airspeed is doubled the parasitic drag is 4 TIMES what it was at half speed 
( FAA Pilots Handbook Aeronautical Knowledge ).  This is why double the hp 
increases the climb rate so much, because climbing is a function of excess hp 
over what level flight requires, and does NOT necessarily translate to alot 
higher cruise speeds.

Take 2 KRs: look closely at the attention to detail.  The one that has the 
cleanest airframe, the slipperiest paint, the lightest weight, smallest wetted 
area, least drag producing anything, and he will be the fastest for a given hp 
of others.  Troy Pettyway has one of the fastest KR2's, and also has one of the 
cleanest KRs.  Brain Kraut referenced a book written on this very subject 
called speed with economy, and is well worth reading to provide even more 
information. Look at a Varieze, 100hp and 200 mph cruise.

Colin Rainey
Sanford, FL.


KR> Ailerons and stalls

2008-10-12 Thread Colin & Bev Rainey
Netters
It is a common mis-conception that you cannot use ailerons when either 
practicing stalls or when actually experiencing stalls.  Young CFI's typically 
make such a big deal about this that pilots mis-understand the warning that 
goes along with the statement watch how much aileron you use when stalling.  
The important thing to remember is to always stay COORDINATED. You can use full 
aileron deflection in any properly designed aircraft and will NOT induce a 
spin, because coordinated flight will insure both wings still stall equally. It 
is when you are uncoordinated, AND you apply significant aileron input that one 
wing becomes more stalled and begins the rotation of the incipient or beginning 
part of the spin.  As Mark Jones stated when the aircraft begins to try and 
rotate, applying opposite rudder first and judicious aileron will correct the 
situation just fine. A perfect stall execution except without being coordinated 
will always end in some kind of attempt of the plane to begin rotating due to 
this uncoordination.  Any pilot going through primary training right now will 
note that in the new Private Pilot PTS the applicant is required to demonstrate 
proper stall recoveries from power on stalls in turns up to 20 degrees.  These 
are found by the student to be routine during training due to the fact that if 
he/she stays coordinated, both wings stall the same, and the aircraft drops its 
nose level, and a normal recovery is experienced.  There is good reason we are 
training for these stalls now. Takeoff departure leg to crosswind, and 
crosswind to downwind turning stalls are on the rise in General Aviation, and 
are very dangerous due to the low altitude associated with their recovery.

All KR pilots should become GRADUALLY very familiar with the stall 
characteristics of their particular KR's in all weight and configurations (with 
and without flaps etc...) in order to be as safe as possible. Stall recognition 
should also be practiced along with the recovery without looking at the panel, 
but just recognizing it by the feel of the flight controls, and the view of the 
outside flight sight picture. The pattern at some airports can get very busy 
and your ability to know your airplane from the outside view will keep your 
head outside where the danger is and not inside fixed on the panel.

Colin
KSFB
Sanford, FL


KR> Brake fluid

2008-10-12 Thread Colin & Bev Rainey
Sounds like DOT 4 auto fluid.
Colin


KR> Sender

2008-10-12 Thread Colin & Bev Rainey
Dan 
I made a simple recess box by glassing over the end of a box large enough to 
hold the sender base and that is all, then cut the hole just large enough to 
allow the sender "box" to be pressed into the tank and floxed into place, after 
having cut open for the sender/float assembly and drilling for the mounting 
screws. Floxed into tank top, then mounted sender, then floxed cut out piece 
back into place, with small channel dremelled out for the wires to the 
firewall, and on to the gauge. Pictures shows this on my web page.
Colin
crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL


KR> Oshkosh

2008-10-12 Thread Colin & Bev Rainey
Regretfully we will not make Oshkosh this year. We are thrashing to get the 
Corvair motor in the plane and tested for the Gathering. Almost all new parts 
are here, awaiting just a few more. Bought glass and some other support stuff 
for modifications. New job to hopefully give me more time for flying starts 
this week. Hoping by the end of June motor will be built and in the plane to 
resume testing.

Just a thought, but has anyone ever used PVC pipe for an intake manifold?  Bill 
Clapp's fuel tanks got me thinking. Just wondering...
Anyone with real info on this send me email offline please.

Colin
crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL


KR> Corvair with VW jugs

2008-10-12 Thread Colin & Bev Rainey
Jeff
If you are not VERY motor experienced than I would stick to the basic 2700 cc 
or 164 CID Corvair and be able to count on the reliability. If you don't have a 
very good reason for building the extra power in (i.e. heavy plane 750# or 
better empty etc...) than the basic 164 will be just fine. If you really want 
more out of it, I would add a PSRU on the front before going through what Mark 
went through to get 3100 cc. You make it so that there are so many small 
details that can go wrong that will ruin all your hard work, and if you really 
need the performance, I personally believe you will shorten the life of the 
Corvair by asking it to give you more. Basic rule of drag racing, higher revs, 
run harder, shorter life.

Another option is to wait until WW finished the evals on the new turbo install 
and copy that.  That will allow you to use the basic engine and get the extra 
from the addition of the turbo.

Just my opinion

Colin
KSFB


KR> EFI and larger head stuff

2008-10-12 Thread Colin & Bev Rainey
Those who have heard it before I am repeating so bear with me.

Jeff and all netters reading: There is NO FUEL ECONOMY savings with fuel 
injection!  You are only changing the way that the fuel is delivered and its 
accuracy, so it helps in overall horsepower and torque, but does not make ANY 
better fuel economy.  To get the increases people are used to seeing advertised 
with fuel injection requires additional spark advance at appropriate time, and 
more exact fuel metering than we are talking about in aviation.  This requires 
a feedback computer system to make this possible and has been much discussed 
here, so I will not go there with this post.  Throttle body heat IS necessary 
for fuel injection in the off chance that conditions do occur that cause icing 
around the throttle plate.  On certified aircraft you will see alternate air, 
which is heated to handle this possibility.  Autos avoid this necessity by 
providing coolant heat at the throttle body, and by designing the engine to 
operate at a higher temp of 195-205 regulated by a water thermostat.  Most 
still have some form of heated air on startup, or throttle warming.  This is 
because the best mix of fuel and air occurs at a warm temperature, so too cold 
allows the fuel to condense on intake walls and separate, which is why so many 
use port fuel injection to avoid this.

Stick to carbs: much more simple and easy. The pattern to follow is already 
there


Scott, in William Wynne's book he evaluates the 140, 160 & 180 horsepower heads 
and finds that although they provide the proper increase in performance for 
cars; in the ranges of rpms, and use in direct drive applications are bad to 
use in planes. They increased quench area which can lead to detonation, and 
larger valves actually cause a DECREASE in performance at lower rpms, in favor 
of rpms over 3000, so that it is not practical for us.  Larger valves will not 
increase lower rpm performance due to the drop in vacuum signal to the intake, 
so it will take higher rpms to get the power increase. Same with bigger 
exhaust. Increase is only realized above the rpms where we intend to use the 
plane/engine. Doug Roe makes a great case for this by running his competition 
Camaro on first a 650 cfm carb, and then an 850 cfm carb, and was faster on the 
650. More air is good to a point; if the velocity of that air drops below a 
certain point, no performance increase is realized in lower rpms, but are in 
upper. This why the OT10 cam works better than all others: they stay closer to 
stock with duration and increase lift, while others try to increase both which 
actually cause a loss in power in the lower rpms in favor of the upper end. A 
quick look at the Summit Racing Catalog on cams will show the effective rpms 
for cams designed with more lift AND duration.

Colin
KSFB


KR> Landings

2008-10-12 Thread Colin & Bev Rainey
Netters
I agree with Jim Faughn with a couple of additions:
Flaps and/or a belly board will change or modify some of what Jim said about 
both speeds, power settings, and landing attitude.

The increased drag from these devices causes slightly higher power settings, or 
lower nose position to maintain the same speeds. If it is your choice to come 
in at idle, then you will have a significantly shorter final, and lower nose 
attitude throughout the pattern due to this increased drag. This is the whole 
purpose of such devices: to allow a closer in pattern, slower with the same 
lift and better visibility (nose lower).  Also, in transition, which is the 
patience period Jim refers to, you are rounded out and in ground effect waiting 
for the plane to slow to touchdown speed, and using ONLY that back pressure 
required to maintain the same height above the runway as the speed decreases.  
Also a HUGE key here is to make sure that you are looking at the END of the 
runway, not any where closer to the nose, to get maximum depth perception. This 
will allow you to make much more subtle changes in attitude to maintain just 
above the runway. The plane should gently drift down, and the mains should kiss 
with a chirp, but not be felt more than a bump. Then apply forward pressure 
like smoothly rolling on paint in slow motion. If you bounce, freeze the stick 
right there, and go to nearly full power to restore just a few miles per hour, 
or knots to begin flying, reduce power smoothly, and land again. Big bounce go 
around. Odds for success jump TREMENDOUSLY on the next trip through. Be aware 
that the normal reaction of trying to force the nose back down, when it starts 
popping up during the bounce will cause a DRAMATIC loss of lift and cause the 
plane to smash down on the gear, aggravating the problem. The angle of attack 
must be maintained in order to preserve the lift and power used to restore 
flight temporarily, or in the go around. Once the climbout is established you 
can GRADUALLY lower the nose to increase speed.

If I have repeated anything Jim has already stated my apologies.  My main 
reason for this post is cross winds. Mark was bit by a combination of things on 
that first flight, one of which was a cross wind. When dealing with cross winds 
you cannot approach the runway at the same slow speeds as with no wind. All 
guides tell you to add half the gust factor to your approach speed, and wheel 
landings are typically accomplished at between 5 and 10 miles per hour faster 
then no wind to provide the additional control necessary to over come to cross 
wind. If not you do not have the control authority needed.  I have successfully 
landed my KR2 in winds 20 knots gusting to 30 as a quartering headwind, making 
the 90 degree component approximately 15 to 17 knots according to the chart on 
my wiz wheel.  Mains contacted at between 80 and 85 mph, with final being flown 
at between 90 to 95 mph indicated. This made the nose position right where I 
needed it to maintain runway alignment, and allow for moderate wing low 
opposite rudder cross wind correction. I do not like nor do I teach the crab 
and kickout method of cross wind landings because it is too much going on a few 
feet above the runway.  The key again here is to fly to just above the runway, 
I call it flying through the barn door at the approach end of the runway, and 
just skim the surface without touching. Then as it slows, just let the mains 
touch, and when they do, just "roll them on", continually adding pressure to 
keep the tail raised so that you can maintain runway centerline with rudder. It 
will finally slow enough for the tail to drop on its own, and will slow enough 
for brakes and rudder steering to maintain control against the crosswind. Also 
remember to apply aileron into the crosswind, and maintain proper elevator 
position for maximum control while taxiing (stick back and aileron into the 
wind in front, stick forward and aileron away, or dive and away for wind 
behind).

Colin Rainey
KSFB
Florida


KR> Power on approaches

2008-10-12 Thread Colin & Bev Rainey
Just a side note about approaches.

For those advocates of power off approaches, think about this: the reason that 
power on approaches have become so popular is not what the big flight schools 
would have you believe, that they are teaching airline procedures.  It is 
because the FAA did a study of engine failures, and found that those engines 
that failed most often were those that were asked to give full power after a 
long pattern at idle, where the engine was shock cooled, and then a go around 
was attempted. By simply reducing the engine to just above idle, say 1200 to 
1500 rpms, the engine was allowed to maintain a more even temperature, and then 
go around could be accomplished without "surprising" the engine if you will. 
This is also why you should plan power descents, instead of gliding descents, 
to maintain a more even engine temp.

When I was first being taught to fly back in 1979 and 1980 (wow that makes me 
feel old!) the approach was to teach total power off patterns and approaches in 
the Cessna's.  Over the years that changed due to the information gathered I 
spoke of.  There are many planes, some of which are Mooneys, Bonanzas, and KRs 
that are really designed for power on approaches and behave much better with a 
small power setting in the pattern. They can be flown otherwise, but you are 
working alot harder. "Food" for thought

Colin
KSFB


KR> Differences

2008-10-12 Thread Colin & Bev Rainey
One other point:
There are NO differences between taildraggers and tri-gear planes of the exact 
same model, except when wheel landing and tailup taking off the taildragger. If 
one is performing a 3 point with a taildragger, it is identical to the tri-gear 
boys until taxi time. The same holds true when taking off.  Otherwise they are 
the same, and definitely once airborne they are the same.

When performing the tail lift takeoff taildragger pilots have to deal with 
gyroscopic precession caused when lifting the tail that tri-gear pilots do not 
since their tail is already lifted. Both have to deal with torque while moving 
forward.  Both then have to deal with precession at rotation and climbout along 
with P-factor and torque. In the air other than drag of the nose wheel is 
typically more than the tailwheel, there is no difference.

Colin


KR> Ground effect

2008-10-12 Thread Colin & Bev Rainey
Larry I am gonna knock just alittle more dust off.

Ground effect actually begins the height above the ground that equals the width 
of the wingspan, and is most pronounced at half the width of the wingspan 
(where we feel its effects the most).  Ground effect for fixed wing aircraft is 
defined as the effect that the proximity to the ground has on the airflow 
patterns about an aircraft's wings. It effects ALL fixed wing aircraft 
regardless of engine or not, or wingspan length.  It has the gradually 
increasing effect of "straightening" the airflow out over the wings reducing 
drag giving a performance increase with out the associated drag component that 
exists at altitude. BY canceling the wingtip vortices, which restores tip lift, 
and smoothing airflow over the rest of the wing, reducing drag the airplane 
gets this performance increase.  For more on this see The Airplane Flying 
Handbook printed by ASA and available at nearly any pilot shop, Sportys, AS, 
King Schools, and more. And while you are at it, check out the Handbook of 
Aeronautical Knowledge also printed by ASA. It will remind all pilots of the 
basics and bring you up to speed if it has been awhile since you looked at the 
Regs etc...

Colin Rainey
Sanford, FL

Almost all the Corvair parts in, ready to assemble
Trailer gone with Jim Ferris to pickup his KR2S


KR> A

2008-10-12 Thread Colin & Bev Rainey
There is a good one that is an example annual in Part 43 of the regs, that they 
are supposed to use for certified planes. If you do not have a copy of Part 43 
you can either download it off AOPA, the FAA website or let me know and I will 
scan it in and email it.
Colin


KR> Stall speed

2008-10-12 Thread Colin & Bev Rainey
Mark
Yes it lowers the stall speed due to the reduced drag of the aircraft in ground 
effect as compared to a measured stall speed in flight say at 2000'.

I stand corrected if someone finds it in print from a reputable source but I 
don't believe there is a set amount. It has a great deal to do with wingspan, 
proximity to the ground, the angle of attack it stalls at out of ground effect, 
etc...

I would think that it is approximately 3 to 5 mph depending on the KR. This is 
best guess because I am not looking there when I am landing. Kinda hard to tell 
because your sink rate is beginning to increase just before, so you are flaring 
to control that for a 3 point and the wheel landing you just let it come on 
above the stall speed.

Colin


KR> Fuel injection

2008-10-12 Thread Colin & Bev Rainey
Jim and netters
This is why I have said that if you are not familiar you really need to get 
schooling on why things are done the way they are in fuel injection different 
from carbs.

The return line from the pressure regulator side MUST return to the fuel tank, 
below or at the pickup point (fuel level) to allow proper recirculation so that 
the fuel pump which is also cooled by the fuel it is pumping can be prevented 
from over heating and short life, and to prevent aeration of the fuel 
(bubbling). Typically the fuel pumps required to make a fuel injection system 
work properly must pump alot more volume and pressure and get MUCH hotter 
internally than carb pumps do, and is why so many manufacturers went to 
installing them inside the fuel tanks. The fuel acts to cool the pumps along 
with a constant recirculation and the pump is always primed being immersed in 
fuel (unless you are out).

Your system is providing a circulation loop, but will tend to send fuel both 
ways in your lines, potentially starving the system under acceleration. Look at 
ALL systems on cars and light trucks; they all recirculate back to the tank. 
Ford trucks went through a huge problem with their multi tank system, where the 
checking valve that was supposed to keep the fuel coming from the correct tank 
would malfunction causing the fuel to be pumped back into the other tank, 
instead of to the engine. Positive selection, individual check valves, and 
proper line organization are just some of the considerations.

Colin
Sanford, FL

Ordered almost all support parts from Clarks Corvairs for the KRvair engine 
this morning.  Sights are set on a mid June fire up!


KR> Neg post

2008-10-12 Thread Colin & Bev Rainey
Jim and netters
After reading my own post, I wanted both Jim and the other netters to not feel 
that my post was negative or meant to be a flaming or slam dunk. It was not.

I merely wanted to point out that it is impossible for this group to completely 
supplement a builder with little or no back ground in a field with all he needs 
to safely complete a job or installation. Not seeing the setup first hand, and 
following it all the way through, all the unseen things become a potential for 
problems. There are so many components in most systems that it is easy to make 
an assumption that this part is standard, or that setup is done standard, and 
it would not be so. I will be the first to say that fuel injection is a 
wonderful thing for engines, and their performance. My fear for builders is the 
fact that for years I watched people who were "mechanics" screw up fuel 
injections systems because they would do things that they thought would be 
okay, without realizing the consequences.  A car on fire on the side of the 
road or broken down on the shoulder is bad enough; but a poorly engineered 
conversion due to lack of knowledge or poor choice of materials/setup in an 
airplane is a death trap. We all no there is no shoulder to pull off onto.

PLEASE make sure that the proper research is done, and if at all possible get a 
REAL performance mechanic (not a hot rod wanna be) to shadow your installation. 
Also, no offense to any, but A's that do not have auto injection system 
exposure and background are also worthless because the two styles of 
engineering and setup are TOTALLY different and will only cause you to induce 
new problems, that the car guys have long since cured.  Stick to consulting 
with performance auto people for advice and know how.

Colin
KSFB


KR> Gascolator

2008-10-12 Thread Colin & Bev Rainey
Jim
That is exactly how Vans sells his gascolator and furnishes the builder with a 
plug if no primer is desired or used.

Ken, a low pressure fuel injection system like aircraft uses can have the fuel 
dump above the fuel level. You cannot use this method with high pressure, high 
volume recirculation due to the foaming of the fuel that will result. This is a 
prime example of how different auto vs. aircraft fuel injection is.  The 
gallons per hour that are recirculated to the tank alone are more than twice 
what the total capacity of delivery that the aircraft system can even make.  
They are apples to oranges! Do not compare them as being close to the same. 
They are not. Auto systems use electronic injectors that spray fuel on command, 
while aircraft use a less efficient, but simpler spray nozzle like a diesel 
uses.  The auto system requires more pressure and the ability to restrict that 
pressure more during acceleration with a pressure regulator that is vacuum 
controlled. This is just the beginning.

 Jim, install a return in the tank that makes the fuel enter below the fuel 
level. If you want, add a tube that extends into the tank from the top, and 
bends and lays on the bottom of the tank, so that recirculated fuel does not 
cause foaming. Otherwise she will run perfect until the fuel demand uses up all 
liquid fuel and then it will be foam. I would hate for this to happen on 
climbout, or when it really mattered!  Go to a junk yard and look at an in tank 
assembly and you will see the pickup screen on the end of the fuel pump, and 
right next to it is the nozzle for the return line, emptying back into the tank.

Colin
KSFB


KR> N56ML

2008-10-12 Thread Colin & Bev Rainey
I see a very prudent cautious pilot making sure that experience protects his 
investment of time and money and his family. My hat is off to Troy Pettiway for 
being such a true friend to be the test pilot for Mark, and to conduct such a 
thorough pre-flight that some routine things were discovered and corrected that 
could have gotten our illustrious leader hurt. Troy my hat is off to you one 
commercial pilot to another!

Mark congratulations on the culmination of 12 years of hard dedicated work 
coming together in a plane that one of your peers complimented you on being so 
stable. I would be honored if I were to get a ride in your bird anytime in the 
next year!

AND NOWITS MILLER TIME!!!
YHAAAWW!!!

Colin Rainey
Sanford, FL


KR> Non KR related

2008-10-12 Thread Colin & Bev Rainey
I don't know Dan but I am tired of reading posts related to tools that have 
nothing to do with Krs! Take it off line fellows.

Colin Rainey
Sanford, FL


KR> Taxi testing

2008-10-12 Thread Colin & Bev Rainey
Incredible I can contribute once again to the "master" of KRs...LOL

Seriously, Mark I would continue to taxi around until you feel as comfortable 
as driving your car. I did, and was so glad because there were no surprises 
when landing later. I just took a tour of the airport and began maneuvering 
into every spot I could see, practiced "parking" in imaginary spots, going 
around non-existent obstacles until I had the confidence to get around other 
aircraft. If you get into a bind, shut it down and push it out into the open 
again and start over. Something bites you, keep going back until you master it. 
If you don't that will be the one item that will someday bite you while 
transitioning some other time.

Just my opinion, but anyone who recommends to avoid a portion of the flight 
regime, or not practice it, either needs to quit calling themselves a pilot, or 
shut up and quit giving their cowardly advice. The ONLY way to control risk in 
flying is to become competent in ALL areas, not just in some.  It is much 
easier and safer to handle a ground loop at half speed then to face the same 
situation at landing speed with the end of the runway coming up much faster, 
AND you are tired and fatigued from your first nerve racking flight! Get it 
tail up and hold it steady and straight, then gradually let it sink with no 
power.  See if you can "hop" it into ground effect just a foot or two off the 
runway very early on the runway, then let it sink onto the mains and hold it 
straight as before. This gets you practicing the most important aspects of 
mastering a tailwheel landing, with the maximum repetition, and lowest risk. By 
doing that you will effectively practice landing the airplane over and over 
without having to fly the pattern for 5 minutes to get 10 seconds of practice. 
There is no managing of the approach, pressure of speeds, watching other 
traffic, staying near the airport, not overshooting final etc  Keep it 
close to the ground until you are comfortable. The rest comes soon enough.  I 
have used this many times in teaching others how to land and how to land 
better, including other CFIs. One pilot that I showed these things to had been 
flying for over 15 years and had never been taught this stuff. Landing is not 
luck, it is practiced skill.

As far as steering, here is the secret for all you tailwheel wanna bes and 
wanna be better: when beginning a turn or correction start by applying pressure 
to that rudder, NOT pushing the pedal, or if the tailwheel is down, pressure to 
that brake. The moment that the plane begins to react in the desired direction, 
IMMEDIATELY begin applying a small amount of counter pressure to the opposite 
brake or pedal to control the amount of turn and rate, much the same way we 
begin taking out turns from the steering wheel before completion of the turn. 
By practicing this regulation of the turns, one can get to the point of 
applying brakes while the tailwheel is still up, and doing things like figure 
8's, and so forth for skill building. This skill prevents the ground loop by 
limiting the amount of reaction the plane gives and gets the pilot ahead of the 
plane's reaction instead of behind it.  This skill necessary in order to have 
the proper reaction time when transitioning from a landing into taxi operations.

Good flying Mark, and CONGRATS! You deserve it!

Colin Rainey
Sanford,FL


KR> Speeds

2008-10-12 Thread Colin & Bev Rainey
Mark
I had the 1835 cc VW and also have the RAF48 wing, so take with a grain of salt:
Once the static port was accurate, stall power on was 49mph, power off 52mph. 
Anything under 60 and it was really mushy and about half the response from the 
controls as above that. I found my Vx climb to be 85 mph but engine temp rose 
quickly, so only good for first 400-500 feet or so. 95 to 100 mph was best 
cooling climb and Vy or best rate.

In the pattern 105 to 110 mph on downwind, base first notch of the belly board 
25 degrees slow to between 95 - 100 mph, final at 3/4 mile last notch of 50 
degrees belly board, and slow to 85 mph. This made for a steady as rails 
approach, even in wind. Roundout in the grass before the numbers it slows 
immediately to 80, holding it in ground effect about 2 feet off and it slow 
thru 75 to 70 and begins to settle. Slight back pressure to just kiss the 
mains, and as they come on between 65 - 60 mph, "roll on" the forward pressure 
to hold the tail up, and let it slow by itself. Depending on the wind it will 
separate from the runway at between 65 and 75 (and weight). This may change 
with the Corvair but not much. All else does not rely on the engine but mainly 
CG, weight, and configuration. Also, I leave in idle power plus a couple of 
hundred rpms. This also helps to stabilize the glide and prevent shock cooling 
of the engine.

Colin


KR> Cockpit size

2008-10-12 Thread Colin & Bev Rainey
I have a KR2 built to plans, I am 5'5" tall, and 195 and I had to move the seat 
forward 5 inches to comfortably reach the rudder pedals, and see over the nose 
at the same time.  The KR2S has even more room having added an additional bay 
forward and aft of the spar. Larry Flesner is not a small man, neither is Mark 
Jones, and they are having a blast with their KRs also.

You build it, so build it to accommodate you! It is yours

Corvair engine torn down, waiting on parts from Clark's Corvair

Colin
Sanford, FL


KR> Another flight

2008-10-12 Thread Colin & Bev Rainey
Yea Mark but do you have Todd's Canopy's latest product? It is the bi-focal 
windshield for us older pilots who need that extra magnification for reading.

Sorry could not resist.
Colin
crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
crai...@apexlending.com


KR> O2 sensors

2008-10-12 Thread Colin & Bev Rainey
John
One wire O2 sensors located near the head in the exhaust in order to quickly 
heat up are the most reliable and simplest. The multi-wire have heating 
elements in them to allow the manufacturer to place them further downstream for 
wiring convenience and for things like monitoring catalytic converter 
efficiency. A simple sweep needle volt meter on the 1 volt scale, or read on 
the 1 volt scale is all you need. If you are balanced in your mixture then the 
needle will hover around .5 volts. If it swings towards 1 volt or keeps 
swinging that way you are running lean, if swinging or staying near or at 0 
volts then mixture is rich. Watch when you accelerate and you will confirm 
this. We used a simple volt/ohm meter to check older O2 sensors all the time to 
save having to remove them, only to find the problem was elsewhere. This is 
probably also one of the only computer sensors from earlier engines that only 
read 1 volt or less. All others read at least 5 volts, some 12 volts. By 
labeling the volt gauge ahead of time, the voltage will make sense when you are 
reading it, and you won't spend a ton for the parts. O2 wire pigtail can be had 
at AutoZone or Advance Auto Parts or equivalent auto parts house as a repair 
pigtail for one wire O2 sensor. These are also the cheapest O2 sensors at about 
$18. Hardest part is getting the nut welded on the pipe. Uses a 7/8" wrench to 
install. Always use alittle Permatex Anti-seize to prevent it rusting in place. 
Spark plug torque of 20 foot pounds works good, no more.  Any more might crack 
it internally, or ring it off.

Colin

crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
crai...@apexlending.com


KR> EFI contrast to Ron Slender remarks

2008-10-12 Thread Colin & Bev Rainey
Phillip and netters
I would like to point out in brief responses to the comments by Ron Slender 
having been trained to diagnose vehicles the way that Ron has described his 
research with his aviation EFI.
First off let me say that no aircraft I know of without a turbine engine has 
had its engine operating in as harsh an environment as automobiles today are 
designed to run in routinely. Car alternators are expected to output 60, 70, 
sometimes as much as 100 amps in some of the newest vehicles, while underhood 
temperatures on an 85 degree day with reflected heat into the engine 
compartment will reach over 500 degrees, and still they are expected not to 
fail. Just one part. At the same time the same car 3000 miles away has to be 
able to also function just as well in below freezing temperatures, AND keep us 
comfortable inside. No aircraft I know for less than $400,000 can do that nor 
are they designed to do that. Not putting anything down, just making an 
observation.
All late model cars that I know of and light trucks have the fuel pump also 
controlled by the computer, so this is a moot point.
Virtually all domestic cars after 1990 have magnetic trigger/pickup for their 
ignition in one version or another, so no distributor to break or wear out. 
Both Cam and crank position are known by the computer.
MAP (manifold absolute pressure) sensors is old technology and if Ron is 
designing around this he is at least 10 years behind. Real time MAF (mass air 
flow) meters actually measure the volume of incoming air which is much more 
precise than the approximate measurement of the MAP sensor. MAP sensors work 
very well for batch fire injection, which is where one whole bank of injectors 
fire or spray at once. But if you are using sequential injection, you really 
need the accuracy of the MAF to get the most out of the system, and handle all 
the engine running conditions.
TBI fuel systems regularly run on as little as 5 psi, and max at 15 psi. EFI 
systems range from 20-30 psi upwards of 50-60 psi in domestics, and some 
European systems as high as 80 psi (most are back down to domestic as well 
now). This is high pressure but also allows the system to be able to handle the 
adjustments over a much wider range than in the early versions.
Rather than using some rare spark plug that will cost $16 a piece, using a 
capacitive discharge system straight off a domestic car will produce anywhere 
from 60-90kv through platinum, or double platinum plugs that will last several 
years minimum.
Timing is fully electronic with crank and cam sensors, coolant temp sensor for 
engine temp, air charge temp for incoming air temp, knock sensor for retard, 
and O2 sensors for checking accuracy of mixture control.
No need for all that expensive re-working of the fuel map, the manufacturer has 
all that pre-programmed into the computer, and will handle all the variety of 
loads that the engine will experience. Remember, they had to plan on hill 
climbing, use in all parts of the country, running at sea level, and then up in 
the mountains, hot and cold. The computer doesn't know about altitude and 
doesn't care. All it cares about is matching the fuel mix to the incoming air, 
whatever that volume and temp.
The only sensors that might cause problems (besides lead on the O2 sensor), is 
any transmission sensors. Be sure to select a manual transmission vehicle for 
easiest conversion.
Wire looms/harness already assembled at the factory. Just remove completely, 
and re-install. Includes weather seal connectors.
OBD I computers require no battery to maintain programming so once the PROM 
chip is installed, the basics are already there. All that has to be done is run 
the engine to establish the baseline for the adaptive memory, and you are 
rockin.

Just can't see any good reason to buy someone's "latest developments" when that 
has already been done a decade ago. If you know how it works, use it.
crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
crai...@apexlending.com


KR> O2 sensors

2008-10-12 Thread Colin & Bev Rainey
John
Using a wideband sensor is pretty much useless because if you get richer than 
12:1 at anything above sea level, except on acceleration maybe, you will 
completely foul out the plugs, and your fuel gauge will race your tachometer to 
zero!  Anything leaner than 15:1 will probably make the cylinder so hot 
internally that you will begin detonating in short order. Most engines I am 
familiar with cannot run under load at stoichemetric, only at cruise. The one 
wires are cheap and will be very resistant to contamination for a good while. 
Bosch sells the best ones that last the longest.

Colin
crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
crai...@apexlending.com


KR> Learning from mistakes

2008-10-12 Thread Colin & Bev Rainey
Netters 
Mark's experience shared here is exactly what we should all try to do when 
things "happen". We just might save a life. That is the reason I became an 
Aviation Safety Counselor with the FAA. It is a volunteer position that assists 
the FAA Safety Program in putting on Safety Seminars, and promoting a lower 
risk atmosphere for us all to operate in. Any who desire should look into this 
at their local FSDO.

Cessna stopped making the 172 model with 40 degrees flaps for the same reason 
as Mark found with belly board down; the plane would not climb, and if the 
pilot panicked, he was in the trees.  Larry's mentioning of planning a proper 
timing for a go-around is exactly what all of us should rehearse when NOT 
required to perform for safety reasons, in order to be ready for the real 
thing, when someone or something makes us react unexpectedly.

One more thought: when I teach a student, I have then sit in a chair at home, 
and when they come to fly, get there early, and perform what we call "chair 
flying".  I have them sit and rehearse with no engine running, no radio, just 
concentration, and rehearse every procedure that they possibly could be asked 
or required to perform in flight. This establishes the practice, for the you 
play the way you practice, and then we do it the same way during a lesson. Then 
while test flying the plane, and you have already done your speed measurements 
for the day etc..., go through your emergency procedures. Simulate an emergency 
engine out and setup a glide to a field you choose, then go through whatever 
troubleshooting you can do.  Start at 3000 so that you have plenty of time, and 
can also find out what altitude is too low for complete troubleshooting, and 
the focus should only be on getting down safely.  When the pucker factor 
reaches 10, you will bless this rehearsal because it will come without thinking 
and you can FLY THE PLANE!  That is why I have shared my checklists with anyone 
who has asked; because all should rehearse their procedures on a regular basis. 
 Mark's training included a calm approach to troubleshooting while still flying 
the plane; how do I know? because he reported he knew what his climb rate was. 
His main focus was flying the plane.  GOOD JOB MARK!

Just some thoughts

Brian I have the EGT, can't find the mixture gauge

Colin

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KR> Carb on top

2008-10-12 Thread Colin & Bev Rainey
Any builder looking to run with carb on top needs to run one that is similar to 
an auto carb in that it has a good needle and seat style control for regulating 
fuel into the bowl.  The problem that I have seen with alot of carbs being 
adapted to the KR engines is that they are purpose built, just not for our 
purpose.  A carb used on our engines needs to be one designed for a moving 
vehicle, not adapted from an industrial application, or a farm tractor, or 
something else.  A good candidate is the Weber series of carbs. Another are the 
Mikuni carbs from 4 cylinder engines (not from seadoos, not large enough) like 
the Honda Protégé or Accord.  These carbs are designed to run daily with engine 
heat, so on top is okay, and they run with fuel pumps, so that is okay. Use the 
book AUTO MATH BOOK by John Lawlor to calculate the necessary cfm requirements 
for your application and then match the carb to it, always choosing to the low 
side of the cfm requirement. Example: if your engine calculates to needing say 
368 cfm at your peak rpm, then choose an available 350 cfm carb, or 325 cfm 
whichever is readily available. This is one time where bigger is NOT better. 
Larger will cause hesitations, surging, and mixture problems through all ranges 
except peak rpm (which is what the carb would be selected to work at only in 
this case). Testing has shown that an oversized carb will actually cause the 
engine to slow down, or make less power not make more.  Also make sure that it 
is a factory style carb and not after market like a Holley, which will require 
jetting and adjusting for all ranges and changes in season.  Acquire a Carter 
brand electric pump which uses a better pumping mechanism to prevent flooding 
and has more volume flow without the pressure (see the Weber Carb site).  The 
Posa requires too many modifications to make it acceptable. I think Jim Faughn 
is still running one on his 2180 VW.  He goes into alot of detail on his site 
about it, as does Orma. Good reading.

And here is a little tip alot of builders are missing: if you use a carb of 
late model design, say after 1975, it will not only be designed for best lean 
mix which will yield best performance, but will NOT require mixture control as 
it will be equipped with a barometrically controlled diaphragm that will 
automatically lean the mixture as you climb or atmospheric conditions change, 
the same way that the new FADEC engines alter the mix with electronic control 
by leaning the mixture. You will need to set the idle mixture and then the rest 
is preset mechanically based on factory adjustments internally. This is why the 
carb MUST be matched properly to the engine.  They also have an accelerator 
pump eliminating the need for a primer system, AND making acceleration smoother 
due to fuel being added as the throttle is opened at the same time, something 
that even some of the aviation carbs do not have which cause the typical 
popping back and hesitation when the throttle is opened rapidly from idle. I 
have heard counter thoughts on this but we cannot replace the decades of 
development that have gone into the successful carbs of later cars. Use as is 
including the choke. The electric choke will do 2 things: make cold starts a 
non-issue, and will allow for an automatic richening of the mix if the incoming 
air is too cold. Power is applied to the choke to keep it hot, so the carb temp 
has to get really low for it to come on, but if it does, the mix will richen to 
compensate for low temp of the incoming air for proper fuel atomization. These 
enhancements took many years to develop and cured the mysterious surging, flat 
spots, "vapor locking" and other drivability problems associated with the 
pre-emission carbs.

Just a quick note: long skinny runners for intake are more rpm sensitive and 
provide a better idle "signal" for smoother acceleration; short fat runners are 
better for overall rpm performance and make more power, but do not provide a 
good "signal" to the carb at low to intermediate rpm.

More on this later

Colin 
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KR> Specs

2008-10-12 Thread Colin & Bev Rainey
Just to share a couple of specs from auto engines:
Engine oil needs to have viscosity matched to temp range, the lower the "W" 
number the lower the temp it is designed to handle. 5W30 is the best for really 
cold temps AND for all modern small oil port engines. The 5W allows it to still 
flow in temps around 20-25 degrees below zero F.
10W30 is your best all around oil grade. Only goes down to 10-15 below, but has 
better durability in warmer weather, up to about 100 degrees F.
10W40 needs to be reserved for areas like Florida, and Arizona, Southern 
California where the engine will see constant temps 75-85 and above. It can 
handle as low as the 10W30 but goes up to around 120 degrees F.
20W50 should only be used when severe duty is called for, or temps are 
regularly hitting over 100 degrees in daytime. It can handle up to approx 150 
degrees F. It can only go down to approx 15 degrees above zero though so its 
use in winter is NOT recommended.
In between grades may show good oil pressure numbers but will not flow 
throughout the engine as well as a lesser grade designed for the temp. 
Remember, we are using auto engines. The engine does not know it is in the 
plane, only the temps it is being asked to run in, and the work it is being 
asked to perform.  Good oil pressure is 10 pounds per 1000 rpms. So at cruise 
35-45 psi is good. Idle at 700-800 with 10-15 psi is good, as long as this is 
hot oil pressure. It should always be higher at startup. Higher oil pressures 
risk starving the bottom end by pumping the oil pan dry, especially if you do 
not have an over sized oil pan. The original manufacturer matched the oil 
capacity with the oil pressure/flow so that this would not be a problem.  Make 
sure not to use a high pressure high volume oil pump with out increased 
capacity, or you may starve the bottom end bearings with all the oil pumped to 
the heads during higher rpm operation.

Mark, 15W40 might be a little too thick of an oil for the weather you are 
currently having. I would go with 10W30 or even 5W30 as long as you have snow 
on the ground, or the potential anyway. Remember, you are also cooling way off 
as soon as you climb out, so take that into account also.

Not too much longer and I will join the Corvair crowd in the air!

Colin
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KR> pressure/volume

2008-10-12 Thread Colin & Bev Rainey
I do not disagree with the fact that high volume is not the same as high 
pressure, and I see from the way I said it how one could infer that. My remarks 
are geared at using either when not necessary.  William states several times in 
his conversion manual that the stock oiling system is more than adequate in the 
Corvair motor, and that high pressure or high volume are not necessary unless 
you have long lines to things like remote coolers/oil filter relocation kits.  
Replacing the pressure spring as you did to restore stock like oil pressures is 
not what I was aiming at, but rather those who would think more is better and 
install the highest available which would only be necessary for engines running 
at rpms we will not see.

The point that I was making was that any oil pressure significantly over stock 
(say more than 10 psi hot) without increasing the overall oil capacity runs the 
risk of leaving too little oil in the pan for proper operation at cruise. This 
is why I am using William's deep sump pan with modified pickup tube as added 
insurance during maneuvering flight, and acceleration/deceleration because it 
will give me approximately 2 quarts more capacity helping the engine run cooler 
and have more total capacity for insurance against cavitation.  In our 
application excess oil pressure or volume, without increased capacity to match 
it is treading on thin ice and unnecessary.  This goes for any engine.

I appreciate the recommendations from William about your particular case, 
however a review of the SAE temp recommendations disagrees with your grade of 
oil.  It shows on the high end of recommended viscosity. Run what you are 
comfortable with, just pointing this out.

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KR> Oil Capacity

2008-10-12 Thread Colin & Bev Rainey
Not being as familiar with the Corvair as other 6 cyl engines I don't know what 
the "overfill" limit would be. What we always cautioned against happening with 
an overfill situation was the crankshaft getting completely covered with oil 
and then "beating" the oil like an egg beater and causing it to foam. I guess 
you could carefully add oil until this happened, and then drop back one quart 
to be sure it would not happen, doing the test with no load just static 
running. Or you could just add the extra 2 quarts and watch for this, which 
might be safer since William has tested the engine at this volume.

I do not want to claim to be all knowing about oils, especially with all the 
advancements in synthetics today, I just hate to see anyone get fooled by high 
oil pressure numbers in the cold, and in reality part of their engine is not 
getting proper lubrication due to lack of flow causing excessive wear or the 
potential for failure.  All of us work too hard to get to completion, the 
builders that started from scratch especially!

Colin
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KR> Specs etc...

2008-10-12 Thread Colin & Bev Rainey
John to answer your question, in the higher rpm situations the oil pump can 
pump under pressure the oil volume from the pan faster than gravity can return 
the oil to the pan. Our system and virtually every auto engine made has a 
gravity return, unless it is using a dry sump setup, which I will not go into 
here. Since the size of these oil return holes and gravity are responsible for 
the oil returning to the pan, it is important that we don't run into the 
potential of pumping a majority of our oil into the heads leaving too little in 
the pan, which could "slosh" to one side and uncover the pickup tube, causing 
air to be sucked into the oil system, which is the type of starving I am 
talking about.

I am running the stock oil system with oil cooler and filter in stock 
locations, so my oil pressure volume only needs to be what a new pump is stock 
on a new engine per Chevy. Mark Jones is running longer lines and remote setup 
and I agree this can/will cause some drop in the system pressure, delay in 
volume circulation, so it is appropriate for his system, and anyone like it 
(Mark L, & Bill Clapp) to do the same with in reason.  Just remember that 
anything beyond stock pressures is probably excessive, and is also requiring 
more internal horsepower to generate, leaving a little bit less for the prop.

Multi-viscosity oils are rated by the detergent additives that allow them to 
thicken and thin based on the outside ambient temp, and their temperature of 
operation. Serge, you probably saw numbers changed into the metric system, we 
here would see them posted on literature in F.  The first number before the "W" 
is the winter rating, oil's ability to thin, and the second is the summer 
rating, and ability to thicken, or withstand high temperature before breakdown. 
The manufacturers do not add the "S" because it would be redundant.

Doug and anyone who believes that running straight weight oils is just as good 
as multi-viscosity oils, just look at how long your engines last presently 
compared to the late 60's early 70's.  This is pre-dominantly due to 2 things: 
oil technology, and internal temperature, which both work together to control 
wear.  Filter technology also contributes here. Harley engines for years failed 
after very short times as compared to the Japanese motorcycle engines which 
were modified to take advantage of modern oils and technology. Not until this 
latest emergence of the Harley Evolution series of engines did Harley enter the 
world of truly modern engine design. The use of 20W50 oil in any engine that 
doesn't match the temp of the application for continued use, not just startup 
temp is foolhardy and an act of ignorance to what 50 years of development have 
accomplished. I do not trust "independent" testing in a lot of cases because 
typically the scope of the test is too narrow to be of much value, since it 
will only apply to a limited case/application.  Assembly lubes are thick 
because of the need to maintain lubrication inside the engine in the case that 
the new oil system doesn't prime initially, or there is a delay in the oil 
pressure coming.  All my assembly manuals have you run the engine for a short 
time, drop the oil out, change the filter to remove that assembly lube to 
prevent engine clogging, and then refill and run the engine for approx 50 miles 
or 10 hours of use and change again. This gets the additional metal out that 
gets shaved off parts as they seat themselves, hopefully not much.

We are still running auto engines, and just like our previous discussion on 
oils, need to run what is appropriate for an auto engine, not aviation oils.  
Aviation oils are designed to both handle the particulars of those engines as 
well as deal with the much greater internal clearances that those engines have. 
Mark Jones' post shows the breakdown of the design of the oil he is using, and 
a review of the chart shows that his 15W40 has the ability to handle -33F 
temps, the 10W30 will go down to -40F. Thank you for that post Mark.  This is 
what I was trying to illustrate.  This looks like a very good "designer" oil 
for use since it covers a very broad range of oil temps and use, and does 
include that it is designed for both gasoline and diesel engines. The 
detergents in it for use with diesel engines should also help with the lead of 
100LL that it will be exposed to also.  Thanks again Mark. This will be my oil 
of choice as well after break-in.

Colin

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KR> Capacity

2008-10-12 Thread Colin & Bev Rainey
Again correct me if I am wrong but I believe the cam won't cause the foaming 
issue due to the lack of the counter balance weights. In all of the discussions 
from the automotive engineers I have read they always stated that this is the 
reason for it happening, that the crank weight have the flat edge going into 
the oil, and too much cause it not to just "glance" through it, but actually 
begin beating it like a blender, causing it to foam. Since this is not the case 
in the Corvair, it should be okay at the level you are speaking of, and Mark L 
confirms.  This is good information for all the Corvair guys running stock pans 
(I know Bill Clapp is).

Colin

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KR> Specs

2008-10-12 Thread Colin & Bev Rainey
Serge its Society of Automotive Engineers, lol, and they have a National group 
in the US and an International one that advocates as much standardization as 
reasonable among auto manufacturers. Their main function as I understand them 
is to create and maintain standards by which automobiles are measured by along 
with parts and support industry. By that I mean uniform standards for measuring 
things like horsepower and torque, and establishing standards for measuring 
fluid quality and use, like for oils and coolant. It seems to me that their 
purpose was more for accurate information getting to the consumer, and his 
ability to make selections based on a standard scale rather than just 
advertising.

John as long as we keep the pickup tube immersed in motor oil we should be okay 
at any reasonable mounting angle, and once in flight positive g's will keep the 
oil returning properly. Maybe we should ask William Wynne if it should just 
become the standard to over fill the Corvair to the bottom of the pushrod 
tubes, and call this aviation full.

Colin
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KR> pumps

2008-10-12 Thread Colin & Bev Rainey
I have a Facet pump on my Camaro due to changing engines to a late model 3.4 
which had no provision for a mechanical pump, so it necessitated use of an 
electric. The fuel lines were very difficult to get to in the back near the 
tank which is where the Facet directions said to put it.  I installed the pump 
on the front fender which works fine as long as I don't go full throttle on the 
engine, which then runs the float bowl dry after about a minute because the 
pump cannot keep up with the volume required. I don't think this is a problem 
with the 601, or the KR installs. It just needs to be as low as possible in the 
system to aid in priming.
Colin

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KR> Stability a little long sorry

2008-10-12 Thread Colin & Bev Rainey
I was always taught that stability in flight depended on several things, some 
that relate to one another and some that can be considered independently.  For 
instance: a single example of improving aircraft stability that will effect 
other flight characteristics but can be accomplished singularly is the CG 
placement relative to the Center of Lift or Center of Pressure.  The closer 
these 2 are the more the plane feels like it is balancing on a fence post. The 
further they are a part, within reason, the more stable the plane feels and 
behaves in flight.  Close would be like balancing on one foot, vs. spread would 
be like standing with your feet a full stride a part.  I think people are 
mistaking stability for effectiveness of the surfaces when increasing the arm 
or distance of a control or stabilizing surface.  It sounds like the same 
thing, but by definition that I was taught, stability has more to do with the 
plane's response to being upset, where as effectiveness has to do with how good 
they work.  A plane is evaluated for its Static Stability and its Dynamic 
Stability to determine if it is functioning within its design perimeters, and 
whether it is safe or not.  Static Stability is what the plane does first right 
after being upset.  Dynamic Stability is the plane's response over time.  The 
elevator/rudder is effective due to its arm or distance from a datum point or 
measuring point decided on before beginning such measurements.  This should be 
the same point used for weight & balance.  When this arm or distance is 
increased, then it is like getting a bigger pry bar, the surface has more 
leverage over the same plane.  If one increases the surface size, it has the 
same effect but at the penalty of more drag due to a larger area, hence the 
frame stretch, which is less of a penalty.  I believe Troy's larger horizontal 
stabilizer and reduced elevator was an effort to reduce pitch sensitivity, not 
increase stability.

I personally, and this is my opinion, find it difficult to attribute an 
increase in aircraft stability either solely, or due to using the new wing.  
All the planes mentioned have several changes made to them that would all have 
a part in increasing a plane's stability.  My plane has the RAF48 wings with 
Dan Diehl skins, and when I am solo full of fuel the plane is very stable if 
the air is smooth.  A 1100 pound plane is going to be "active" in bumpy air no 
matter what wing it has, or who is flying it.  As an example Larry Flesner's 
plane has shorter wings, which will make his plane behave like a heavier KR due 
to the fact that there is less wing loaded with the same weight causing his to 
be more stable.  The new wing will effect cruise speeds, stall speeds, takeoff 
and landing speeds directly.  The reduced angle of incidence will make for less 
drag and higher cruise speeds due to the fuselage being oriented into the 
relative wind better.

If you are about to start your wings and have not bought anything but raw 
materials, by all means use the new airfoil. But if you have already invested 
in Diehl skins, or like me already have an existing set of wings, fly them.  
The wings alone are not going to make that much of a difference compared to 
attentions to details like CG control, and keeping the plane light etc...  From 
my personal flying, and what I am reading from other pilots with both airfoils, 
they fly enough alike that you would be hard pressed to tell a difference 
unless you had 2 planes just alike, weighing the same, flown by the same 
pilots, with each wing.  Too many other variables that have been incorporated 
to improve their planes to say that the new wing is doing it all.  Alot of "The 
Gang" are still flying the old wing and having a BLAST!

Just get her finished.  To quote Dan, the time for building is long since 
over

Corvair engine on the stand beginning teardown...

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KR> Flight hrs

2008-10-12 Thread Colin & Bev Rainey
I got 104.6 to catch Larry. You got 20.2 to catch me Mark, and I think you will 
before I get back in the air
DANG!

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KR> Pitch sensitivity

2008-10-12 Thread Colin & Bev Rainey
Jeff Scott just mentioned about increasing stability by making the horizontal 
stab longer but still having issues with the pitch sensitivity of the plane. I 
cannot say for other pilots, but I have flown more than 15 different models of 
aircraft and find that there are quite a few aircraft that could be considered 
to be pitch sensitive depending upon what part of the flight regime you are 
referring to.  ALL planes are sensitive at speeds above 120 mph or approx 105 
knots.  I think where the KR seems to get a bad rap is that by comparison to a 
basic trainer, i.e.: J3 Cub, or Cessna  152/172, the KR is much more sensitive. 
 However, there is a whole list of planes that display the same sensitivity and 
increased elevator authority that the KR has. The Extra 300, Pitts S1 & S2, 
Glasair I, Thorp T-18, Sidewinder, Mustang II, just to name a few.

Builders can dampen this tendency to over control by using what I have 
documented on my website, taken from illustrations on Adrian Carter's website.  
Between the 2 sites you can find how to de-tune the elevator to require more or 
larger inputs from the stick to get the same motion at the elevator. I have 
flown behind this arrangement for over 30 hours and love it.  It also has the 
effect of balancing the elevator response to the aileron response for better 
control harmony.  I also followed a suggestion from Larry Flesner and 
re-drilled the pivot locating hole in the aileron bell crank inboard by 1/2 an 
inch to get the full 20 degrees up and 10 degrees down deflection from the 
ailerons. By doing this and what Dan Heath suggested about spacing the pushrod 
down to make it level so that it is actuating in a straight line, accomplishes 
this.  By improving the aileron motion and de-tuning the elevator, I believe 
that our KR has excellent control authority and harmonizing. As good as any 
plane I have flown.  All these things can be accomplished by a builder at any 
stage of construction, and with very little extra effort over the original 
assembly, just changes.  Obviously use at your own risk as any suggestion found 
on the KR Net, but it is working for several builders.

To throw out one more answer, Mark L already posted a more elaborate answer but 
suffice to say that a VW or Corvair will probably stop turning, not windmill.

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KR> Modifications

2008-10-12 Thread Colin & Bev Rainey
Netters
Jeff and I have both presented 2 different ways of modifying a KR, specifically 
in my case a KR2, to correct some of the complaints other pilots have had with 
the original design. The internal changes I spoke of make corrections that do 
not require any airframe re-construction, but only require the actuation 
methods and ratios to be adjusted.  This is very simple and have been used by 
MANY builders in one form or fashion for years. One right way of doing things.

Other builders have added to the horizontal and vertical stabilizer areas 
without adding to the control surface, increasing the stabilizer effectiveness. 
Based on pilot reports this works well also to tame the KR down some.  However, 
so that builders know they have choices and choose what is best for their 
application, by increasing the size of these surfaces it has an effect on how 
rapid the response is from the elevator or rudder.  Increasing the size of 
these surfaces has the effect of making it harder to move the tail around which 
adds to stability but also slows the response from the elevator and rudder, 
which is how it "corrects" the pitch sensitivity.  At speed this is good.  When 
slow, I prefer the fabulous elevator authority that I have with the original 
KR.  Since in my opinion pitch control is the single most important control 
that you have, having authority literally all the way through the point of a 
stalled wing gives me a great deal of comfort.  I chose not to change the 
effectiveness of these controls, simply their actuation ratios, mainly decrease 
the elevator, and increase the aileron, no change to rudder, to make the 
airplane more fun to fly. All surfaces still deflect the same amount as 
designed and have the same authority.

Each builder will have to decide for himself what is best for himself.  As in 
each plane style and design, there is more than one right way to do it.

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KR> Modifications

2008-10-12 Thread Colin & Bev Rainey
Well said Mark L.
My position is and always has been that we are all collaborating to assist 
builders in constructing the safest airplanes that they can. My purpose in 
contrasting the different developments was to assure builders who have done 
like me and purchased nearly complete aircraft, or are nearing completion, that 
they need not begin major surgery on their planes in order to fly with the 
least amount of risk, and the greatest enjoyment.  If a builder has not 
completed his boat and wings, then by all means, lengthen the fuselage the 
entire 16 inches of the longerons as supplied, as Mark stated he should have 
done during that phase. Get copies of the new wing plans from Mark, and build 
them also, adjust the angle of incidence as prescribed by both Bill Clapp, and 
Mark Langford, and you will have a much nicer plane.  Incorporate as many of 
the other enhancements that builders have come up with that suits you. My 
remarks of doing less are mainly for the builders in similar positions to 
myself to know that with a few select things accomplished, they can have a very 
enjoyable plane to fly.

The most important point in all of this cannot be stressed more, and that is 
that a pilot/builder MUST keep the CG in the range that it belongs, preferably 
the first 4 inches, but must be the first 6 inches (the last 2 inches are too 
far to the rear all have agreed).  This is in all conditions and flight 
attitudes, and all weights.  A doubter only has to read the NTSB report of a 
C172 pilot out of New Smyrna Beach Airport that loaded up his family for the 
holiday, after weighing everyone at the FBO, and did NOT perform a weight and 
balance check. He was 100 pounds UNDER the maximum allowable weight for the 
model, but had 150 pounds too much weight in the baggage area (he thought you 
could combine placards of floor and hat rack totals). After lift off climbout 
gradually came to a stop out of ground effect and the aircraft stalled into the 
swamps just north of the Indian River.

Just some thoughts

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KR> FLY SAFE VS RISK MANAGEMENT

2008-10-12 Thread Colin & Bev Rainey
No flame war necessary or considered

As a current CFI and ASC with FAA I do practice and teach RISK MANAGEMENT. 
However, just like so many of things we post here get converted to layman's 
terms, so does my recommendation to all pilots to remain as safe as possible 
given we are delving into an art and act of dangerous consequences. As a former 
military person you were also taught that restraint was better than speaking 
your mind completely lest you anger the CO regardless of the request to speak 
freely!  LOL  Keep it fun and informative Doug.

My cautions are not discourage anyone from being an experimenter, or for using 
ANY available system that is an improvement over the existing equipment 
available.  I agree with WW who quotes another A who stated" as soon as we 
are made aware of a superior product or part, we are obligated to use that 
part".  As WW said, we balance between spending our remaining years on the 
couch saving our money, or calculating our risk, and attempting to stay within 
those parameters and go fly. I have met with WW himself, as well as read his 
manual and countless others.  My cautions are simply, if you have the know how, 
use the available technology, if not, either get educated, or stay with what 
you know.  That is the lowest risk option, to use Doug's approach. LOL

I say FLY SAFE because most of our reader/builders are from the old school, and 
understand that we are just trying to be as safe as we can, not imply that 
flying is a safe venture.  You are preaching to the choir Doug, save your 
breath.  All here subscribe to that frame of mind one way or the other.  My 
posts are aimed and intended to prompt a pilot/builder to think and keep 
thinking about his goals and his project, as are yours.  I have read all your 
posts and enjoy them, if for no better reason to make me think as well.  It 
takes all of us to present the vast sum of knowledge that exists on this net, 
that none other can compare.  Keep them coming.  All benefit with the exchange, 
even when it is a contradictory point of view.  Allows everyone (including the 
author) to see all sides.

(stubbornly) FLY SAFE!   lol

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Mechanical

2008-10-12 Thread Colin & Bev Rainey
Have you priced a mechanical up to date fuel injection system from say a IO-360 
lately?
I can build a whole carbureted Corvair for the cost of the injection system 
alone.
Point is not that it isn't available or good. It is whether for the money does 
it meet the builders needs or is it affordable vs. old reliable carb and 
gravity feed for these builders.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Flight test summary and checklists

2008-10-12 Thread Colin & Bev Rainey
Here you go Paul
Let me know if you need hardcopy.
If you have windows it will convert to wordpad if you don't have Word. Just 
choose to save it as a wordpad doc instead of word.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> sorry

2008-10-12 Thread Colin & Bev Rainey
Sorry gang not meant for net

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> CFIs

2008-10-12 Thread Colin & Bev Rainey
Selfish plug here but don't forget the CFI's who go WAY beyond the average 
pilot to be able to teach students like yourself the art of flying.  I 
personally think it is a labor of love because you don't make any money at it 
to speak of, but there is a REAL thrill when your student finally solo's. That 
is like having a baby!  You are just as thankful that they return with all 
their fingers and toes! LOL

I a 4 year CFI with nearly 1400 hours dual GIVEN, and I have soloed 8 students 
on initial solo's, and have had nearly 80 different students as entries in my 
book for various levels of training, and nothing is more rewarding than seeing 
that student doing a good job on that first solo. Ameet you will get there. 
Right now it feels like you are drinking from a fire hydrant.  It does get 
better.  I sometimes think I was more pumped up than the student, and they were 
just relieved! LOL.

This love of teaching and sharing flying is why I am working (slowly) on a 
documented transition training program for the KR, and will be refining this 
work at this year's Gathering.  MAYBEif you are short enough, lucky pilots 
can even get some dual time with me at the Gathering (remember my seats are 
forward 5 inches). She will be sporting her new Corvair powerplant and cowling.

Colin & Beverly Rainey
Sanford, FL
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
crai...@apexlending.com


KR> Axle

2008-10-12 Thread Colin & Bev Rainey
Eduardo
Richard Finch reports how several builders have used the common 9 inch Ford 
station wagon or truck axle with success. It is bi-metal so it will flex with 
loads instead of breaking, is rated for far more than the prop stress, and has 
its own bearing assembly that is bolted on to the outer plate of the PSRU.  
Have a machine shop spline the axle to match the top gear, and taper the end to 
go in the seat of the support bearing on the rear of the shaft, again Finch 
mentions use of the larger inner bearing of the front spindle assembly from the 
same vehicle in a custom housing made to allow the bearing race to be tapped 
into it, and then the bearing installed from the inside of the 2 plates, with a 
solid backing plate, and an axle seal on the inside that the axle passes 
through, and seats in the bearing.
Pictures and more details are available in the book by Richard Finch, 
Converting Auto Engines for Experimental Aircraft
AS, Wicks, and Sportys all carry his book.

crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html
KR2(td) N96TA
Sanford, FL
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
crai...@apexlending.com


KR> Design specs Long Sorry

2008-10-12 Thread Colin & Bev Rainey
Keith
The design specs are in the adds for the KR on their website, which clearly 
spell out a gross design weight of 1050 for the S model and I believe 980 for 
the KR2. Don't remember the KR1 specs.  I believe Mark Langford's site also 
recaptures this information as well.

I will try to make this clear.  The KR is NO different than any other airplane: 
if you get it too slow, it stalls, period.  My example with Diehl wing skins, 
and standard KR2 taildragger configuration gives plenty of warning prior to 
stalling, with all the buffeting and sloppy controls you expect from the old 
reliable trainers and such.  It will also remind you that it does not like 
secondary stalls, those stalls entered while still recovering from the first 
stall, by showing its aggravation with MUCH larger responses, and slower 
recovery.  I am not sure if Dana Overall has compared to his Bonanza, but I 
have compared the KR2 to a Mooney production airplane, and both the speeds and 
stalls, climbs etc... are very similar.  None of them stall safely anywhere 
close to the ground, so the monitoring of airspeed throughout the pattern is 
very important.  Getting slow in ANY plane in the pattern is dangerous and can 
be deadly, due to not having the altitude necessary to recover from the stalled 
condition prior to striking an obstruction or the ground.  This is why several 
KR builders recommend taking your KR out for the first time and climbing to a 
safe altitude, say 3000' above your airport, and then getting to know your 
plane through slow flight and stalls, prior to making any approach to land.  As 
with all light weight planes, the addition of weight requires more lift which 
can require more speed, so pattern speeds at gross weight will probably be 
higher than at solo half fuel weight.  Recently a Bonanza from Louisiana was 
attempting to land after running out of fuel at Flying Baron Airpark just 
southwest of Leesburg City Airport.  The pilot attempted to stretch the glide 
too far by using a speed better for solo flight than with 4 on board, as was 
his loading that day.  They spun from about 200 to 300 feet up, just a 1/2 mile 
from the end of the runway, all on board lost.  Respect for airspeed is not 
just for the KR.

A better procedure than trying to land "crooked" on the runway, is one I got 
from AOPA Air Safety Foundation. Make your first approach with NO intention of 
landing to become familiar with the winds and how they change from approach 
into ground effect.  Fly down the runway within a few feet, maybe 2 to 5 feet 
to get a feel for in ground effect, but leave sufficient power in for good 
control and climbout when nearing the other end.  Then plan the next pattern to 
end up with the aircraft on the upwind side of the centerline, like you are 
trying to land as if the runway was only as wide as the space between the 
centerline, and the runway edge on the crosswind side.  This allows for the 
accidental drifting of the plane in ground effect towards the downwind side, as 
you transition into ground effect and do the "rudder dance" with room to spare 
to the downwind edge of the runway.  It is possible for the mains to be down, 
and the tail high, and still have the plane "skipping" towards that side due to 
the speed still being high enough to prevent full airplane weight from 
"planting" the mains.  This is unsettling to say the least if you touchdown on 
the centerline, and then watch it skip to the wind side as the plane gets 
pushed away from it.

Also remember that you should always add at LEAST half the gust factor/speed to 
your approach speed in winds, and limit flaps to lower settings if your style 
flaps make significant amounts of supplemental lift.  Belly boards should not 
be effected since they probably make next to no lift and just drag.  As a 
reference, I typically will reduce flaps by 10 degrees (depending on the plane) 
for every 5 knots over 10 knots in wind, regardless of direction.  This will 
normally allow me to make the same pattern and approach with the wind, that I 
make on a calm day.  With the KR2, I delay use of the belly board until close 
final so that the extra lift compensates for the wind.  I also practice what I 
teach, which is a stabilized approach below 300' or simply no more crab, but 
wing low, opposite rudder on final.  I do not teach nor practice the "kickout" 
method of landing in winds.  Large planes, air carriers can do this easy, but I 
have found in small planes below say 6000# takeoff weight, it makes for far too 
much going on just above the runway.  My opinion here, not intended to start a 
thread on the merits or problems with using a kickout.  If it works for you, 
use it.  Being consistent here in winds and ground effect is as valuable as 
technique, as long as it is a good technique based on sound procedures.

FLY SAFE!!
Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Crosswinds

2008-10-12 Thread Colin & Bev Rainey
Several questions need to be asked of the RV pilot before rendering any form of 
evaluation of whether he made a good call or not, and just got bit by 
unexpected wind gusts. 
How much recency did he have at the time of the accident?
How much of that time was cross country, and how much was maintaining 
proficiency in landings?
How much of that 500 hours was in the RV?
When was his last flight review? This would give an indication when the last 
time that a "second opinion" of his flight skills was rendered.
How much total time in type? Conventional or trigear?  The Principle of Primacy 
makes us want to revert back to whatever our primary training was in the 
further away we are from recency in a new or different model.
What does Van publish is the recommended cross wind component for the model he 
was flying?  More than enough models have been completed to find this 
information documented.
How long had he been flying that day before attempting that landing? Many times 
good pilots who normally would not make a mistake or would be able to handle a 
given situation get bit because they are fatigued and don't recognize its 
impact on their flying until the point when they no longer can fix the problem.
Were there any distractions or problems right before landing that prevented 
this pilot from being able to make a good/safe landing?

Take this opportunity to study what happened to this pilot, who thankfully did 
not die nor his passenger, and pose these other questions to your self as you 
plan your first and subsequent flights.  I personally think that BEFORE a first 
flight, or any flight in a model with little to no experience solo, a pilot 
should have nearly the same proficiency and skill level as he did the day he 
got his last rating.  If not take a CFI WITH experience in that type of plane 
with you.  Once our KR is back in service I intend on assisting as many KR 
pilots log some time getting acquainted with a KR similar to their ship.  Other 
makes have this, and their safety record is great.  Ours should too.

Engine out of the back of the truck and on the stand

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Flight test summary and checklists

2008-10-12 Thread Colin & Bev Rainey
I have not posted them to my site, not that Dan would not put them there, but 
just didn't think to, but I have a normal checklist, and an emergency checklist 
that I put together for my KR2 from a Cessna 152 set and just omitted or added 
as necessary for my KR.
I also have a flight test summary report that I put together for presentation 
to the DAR when he was inspecting the plane, so that he would have an idea how 
I intended to flight test the plane. I would be glad to share them with anyone 
who asks off line and I will forward copies so Dan can add links to them on the 
site.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Checklists

2008-10-12 Thread Colin & Bev Rainey
Quick note to anyone using my checklists modified or not:
They are set to be printed landscape not portrait, so you need to change your 
printing preferences for best results. Also, the layout is for being able to 
fold them, and then laminate them for long lasting. Office depot charges $1 per 
page so for $2 you have checklists to last a lifetime. Also, little trick I 
learned in my flight training: fold the pages first, then go have them 
laminated. The new laminate will follow the folds and make it much easier to 
fold them after laminated, then if you leave them straight and then try to fold 
them afterwards.  Then store them in your map pouch so that they are always in 
the plane.

Fly Safe!

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Checklists

2008-10-12 Thread Colin & Bev Rainey
Hey Jim
Carpooling would be cool, if you want to go on Sunday.  We are also going to 
the KR dinner Friday night. I have to work Wed & Thur nights, but am off the 
weekend. Ted is coming up on Sat to pick up the engine, so Sunday looks best 
for going to Lakeland.

Are you planning on going to the dinner also? Brian has all the details of 
that.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com





KR> Corvair

2008-10-12 Thread Colin & Bev Rainey
Corvair weight minus prop on the front starter setup and basic carb setup is 
240# per WW. Different props would have to be added to the and the CG center of 
the engine is slightly further forward, but the WW mount relocates the engine 
closer to the firewall, so this is a moot point. Carb/intake choice, battery, 
alternator, fuel pumps if used, and ignition parts will effect this.  240# is 
with the WW intake to a Stromberg carb, dynamo alt, and WW dual ignition 
(detailed on ML's website).  I believe that is using the stock exhaust logs 
also, but you would need to check with him to be sure.

We are using the WW motor mount, welded head intakes, stock exhaust logs, 
standard prop hub WW, front starter, stock oil system, gravity feed fuel 
delivery, and wooden prop. I am also using full-sized alternator, full sized 
battery, so I expect mine to come in closer to 250-260# installed.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> VW 20 degree

2008-10-12 Thread Colin & Bev Rainey
Larry 
That engine was originally designed to be a 20 degree V6 so that manufacturing 
costs could be significantly reduced by only having to make one head for a V6.  
The idea originated from the Volvo 5 cylinder which is cut from a block of cast 
aluminum.  It also simplifies the intake system due to the centrally mounted 
plenum and injection rails which was nearly impossible to get right when using 
earlier carb systems.  That engine costs no more to produce than a double 
overhead cam 4 cyl, but with 6 cyl output.  They may have changed it to 15 
degrees to dampen more of the vibrations associated with either a 4 cyl up and 
down or V engine rotating mass that is not matched balanced like a V8 (issues 
that they have with 90 degree V6 but don't in 60 degree V6).

Cool design though I don't know how practical for plane due to the need for 
computer to make it most effective...

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Fuel injection in planes

2008-10-12 Thread Colin & Bev Rainey
Not to start a new thread on a topic that has been much discussed and bunches 
of information can be found by a search in the archives, but to summarize for 
the new builders, at the risk of over simplifying:

Fuel injection is the cats meow for a combustion engine.  It solves all kinds 
of problems with intake design, fuel atomization, balanced mixture delivery, 
light weight engines, and so on...
The problems with using these systems on an airplane come in 2 basic parts: 1) 
is the complexity of installing it by a person who is not thoroughly familiar 
with its design, so that he understands how critical the small details are in 
the installation, like how using just a different temp thermostat in the engine 
(water cooled setup) changes the way the computer controls things. Or the 
absence of a transmission, and catalytic converter/muffler assemblies changes 
cylinder dilution, and also has a negative effect on EGR operation due to 
reduced flow (ALL modern fuel injected engines use some form of Exhaust Gas 
Recirculation to reduce NOX emissions, and control detonation).
2) the difficulty of developing a light weight but strong PSRU, light weight 
cooling systems that are adequate, and having light weight but redundant 
systems to protect against failure are a huge challenge for the average 
builder. 
There are successful systems which I applaud, but most are expensive, and 
without the whole engine package being designed to maximize the injection 
system, are much more expensive than they are worth for just a smooth running 
engine. It is not an acceptance issue.  Most builders acknowledge that it is 
better.  It is the facts of an economical and safe alternative to systems that 
function without even electricity.  I TOTALLY love modern electronic engines.  
But the thought of what would have happened the other day when leaving Massey 
Ranch Airpark and its 4000 foot long strip, which put me over the trees at 100 
feet and no where to land, if I had lost my engine due to the one in a million 
electronic glitch, or the high pressure fuel pump failed causing total power 
loss, it is not if I would have crashed but where and how bad.  
It is not if it is good or not, but how it fails.  Most builders don't 
understand how it works well enough to adapt it with the proper amount of 
support systems to make the takeoff failure not happen.  If you have to take 
your car to a mechanic to do more than change the oil, because you don't know 
how to work on it, there is your answer for whether or not you should put such 
a system in your plane.  No offense meant to anyone.  I just know that I have 
worked on fuel injected cars for over 15 years, and WHEN I do install such a 
system into my plane, it will NOT just be a bolt-on setup.  It is a major 
undertaking and should be treated as such.  The KISS method works for most 
pilots because it is easy to install and get right, easy to maintain, and easy 
to troubleshoot when they have the inevitable problems that come with all 
things mechanical.

For more discussion search the archives. There have been many threads on the 
topic, to include and extended one between Scott Cable and myself contrasting 
auto vs. aviation engines.

FLY SAFE!

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Fw: faasafety.gov - FAA Newsletters "RESTRICTED AREA OVER FORT STEWART, GA."

2008-10-12 Thread Colin & Bev Rainey
Read carefully Southeast pilots
- Original Message - 
From: faasafety.gov 
To: crain...@cfl.rr.com 
Sent: Friday, April 01, 2005 3:50 PM
Subject: faasafety.gov - FAA Newsletters "RESTRICTED AREA OVER FORT STEWART, 
GA."





RESTRICTED AREA OVER FORT STEWART, GA.


FLIGHTS INTO RESTRICTED AREA R-3005 AND R-3007 OVER FORT STEWART, 
GEORGIA.



There have been numerous unauthorized flights into Restricted areas 
R-3005 and R-3007 over Fort Stewart, Ga., by General Aviation Aircraft.  
These violations are detrimental to the mission requiring that all ground 
operations cease until the violating aircraft exits the airspace.  The 
violating aircraft is also at risk of from live rounds being fired into the air.



CHECK YOUR NOTAMS.  Notams are updated daily by the U.S. Army, 
Check with flight service or ATC for the status of these Notams.



For further information please contact:  PAT BRUCE, PROGRAM SAFETY 
MANAGER, Atlanta Flight Standards District Office 404-305-7280 E-Mail: 
pat.br...@faa.gov



Be a Leader, not a Follower faasafety.gov keeps you on the 
leading edge!  



  faasafety.gov | Email Preferences | Local Contact Information | Opt Out   
 
  Do not reply to this email as it is an unmonitored alias. Email webmaster 
for comments or questions.


KR> Wynne Assembly Plant

2008-10-12 Thread Colin & Bev Rainey
Well being in Florida has its advantages.
Today I drove over and checked out the Wynne Engine Plant at Massey Ranch 
Airport, and let me tell youhis place is chock full of good stuff.  They 
are thrashing in high gear to be ready for Sun n Fun, so I didn't expect much 
but a few words, drop off my list of stuff I wanted from the online catalog, 
and feel grateful that they opened the door when I knocked.  MAN WAS I MISTAKEN!

I was met by Grace at the door with a very pleasant hello, I will get William, 
and you are?  Next walks up William, eating a peanut butter and jelly sandwich 
I think, and grinning from ear to ear. He greeted me warmly, shook my hand, and 
said "Come on, I will give you the tour".  I proceeded to walk through an 
engine guy's paradise!  I love motors, and William does too. There was a wall 
covered with Corvair cases, no less than 12 in varying stages of buildup, and 
modification, one that looked like Pat Panzerra's, built by a "hot rod" shop 
with what the owner called "lots of good stuff", that had the plug wires on all 
wrong for starters, LOL!  There were 2 skunkworks setups that I wasn't allowed 
to see, that will be unveiled at Sun n Fun, the Tri-Motor project, and more

After I forced my bottom jaw back closed, and quit looking like a 2 year old 
seeing Santa for the first time, I was actually able to carry on an intelligent 
conversation with William, and we discussed my KR2.  Well one thing lead to 
another, and 2 hours later I drove away with a complete Corvair engine, and 
almost all the fixins for an aircraft engine.  I talked to my wife all the way 
home about the visit.  The most impressive thing was not the level of caring 
and consideration that everyone there had, but the fact that William himself 
stopped what he was doing and helped me for 2 hours, even with Sun n Fun right 
around the corner.  Anyone can be gracious when they are having a good day, but 
everyone there was most interested in ME having a good day, and then smiling 
for the effort!

THANKS WILLIAM AND GANG...THAT'S A PROMISE FLYING WITH CORVAIR POWER BY 
MEMORIAL DAY OR SOONER!

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Demonstrated crosswind

2008-10-12 Thread Colin & Bev Rainey
Orma and netters
Those who read regularly will remember that I made a post not long ago stating 
what I had found was the demonstrated crosswind capability for my KR2.  This 
aircraft being a standard KR2 built to plans with no airframe, or control 
surface modifications in size or amount of deflection, I felt this information 
would go a long way to helping other KR pilots in judging crosswinds for 
landing, the same way that certified planes publish what a skilled pilot found 
was the safe maximum crosswind component for a particular plane.  Orma's 
experience today supports that information, and I strongly recommend to ALL KR 
pilots that until you have a great deal of experience with your own model, 
possibly as much as 300 hours or more, depending upon your own total 
experience, that you heed what we both have found, and that is:

Maximum safe winds total:   20 knots gusting to 30 knots from ANY direction 
including straight down runway.
Maximum crosswind component:  15 knots total including any gust factor, 90 
degrees to the runway.
Use an E6B flight computer to calculate the 90 degree crosswind component after 
getting the airport's winds prior to landing or takeoff.  Also these numbers 
are by experienced pilots with LOTS of recency of time.  Deduct from these 
totals if you are rusty!

I say these things for the benefit and safety of KR pilots and in no way want 
to appear to brag, but rather to provide advance knowledge for the unknowing, 
or less experienced pilots among us.

FLY SAFE!!

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Ignition

2008-10-12 Thread Colin & Bev Rainey
Air fuel mixtures are not easy to light off in a cylinder, that is why the gap 
is so important.  You can get the spark to jump across nearly 1/2" of open 
uncompressed air, when just holding a grounded plug.  But put that same plug 
into the engine with just twice its recommended gap, and it will not fire the 
mix at all, or will run very badly if it does run.  The compression is not for 
lighting the fuel as in a diesel, but for speeding the burn rate without 
exploding it, so that reasonable work can be gotten out of the engine, and to 
make an air pump become self supporting.  Notice the same job is performed by 
an electric air compressor, just for a different purpose: filling a tank with 
compressed air, not turning a drive shaft.  
Suggestion:  you have added fuel, including starter fluid. No start. That is 
first basic element of running.
Second: you have checked for the presence of spark, and you have one, weak but 
have one. That is second basic element.
Third: you have not reported what your compression is? You need to check that. 
If compression is low, all else can be perfect and still no run. That is the 
third basic element of all combustion engines. Without those 3 all else does 
not matter!
If the plugs are wet, and you have good compression, you know that you have 
fuel, and proper compression. Do  the compression test the auto check way, not 
aviation way. Spin the engine to observe peak compression on a fresh battery 
with at least 3 compression strokes (needle jumps 3 times) to show peak 
compression running. If you do not get at least 85 to 90 pounds on a standard 
auto compression gauge, then you have a problem, stop wasting time trying to 
make a low compression engine run, and get the engine compression right. Either 
your valve timing is off (was off from assembly) or age has gotten to your 
cylinders, and they need work to reseal them.  All a 4 cylinder needs is 2 weak 
cylinders to prevent running.  This is an auto engine so all your specs will be 
in auto terms.  If this compression is good, then check the valve timing to see 
where the cylinder is (you can use the compression gauge again to know that 
compression is beginning, to line up mag timing). While approaching TDC on 
exhaust stroke the exhaust valve will still be open so no compression growing. 
Do this by hand smoothly and you will see it start in plenty of time to know 
TDC compression.  Jim Faughn has a very good instruction page on setting your 
mag timing on his sight, go to krnet.org, scroll down to Jim's page and look 
for timing engine. Tells you all you need to properly time mag.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Air dam

2008-10-12 Thread Colin & Bev Rainey
Mine uses the oil cooler as an air dam, or as part of the air dam as you will. 
The baffling comes up to it, and then it provides the necessary restriction to 
make air go thru either it or heads.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Fuel injection

2008-10-12 Thread Colin & Bev Rainey
This post is for William Jefferies and netters
First off let me dispel a myth that fuel injection ALONE improves engine 
performance and economy. It does not. What is does do is improve engine 
operation by providing better fuel atomization which results in smoother 
operation of the engine throughout its operating range.  In order for an engine 
to get better economy by adding fuel injection with NO other changes to the 
engine, the fuel injection would have to make it so that the required fuel to 
the engine for proper mixtures would be less, so less fuel is burned at the 
same rpm as when it was carbureted. This of course is ridiculous. Simply 
changing the way the fuel is introduced into the engine is not going to change 
the amount required for proper fuel ratio. Typically what you see happen, 
especially in cars is that the manufacturer, having added fuel injection and 
increasing their control over fuel delivery, will also raise the compression 
ratio, and add more timing advance, because they computer control the timing 
already, and have knock sensors to pick up on any detonation long before the 
human ear would ever hear it.  This allows for the computer to then make the 
mixture go beyond the stotiometric or ideal mix (14.7 pounds of air to 1 pound 
of fuel for auto gas ) to get better fuel economy, but then as needed richen up 
and retard timing to protect the engine and still preserve performance, as in 
while accelerating.  I worked in the auto industry for over 12 years as a 
performance technician, and found all this information very well documented in 
William Wynne's Corvair conversion book.  The fuel injection systems that 
really add performance to the engine operation require being installed as a 
package to get that performance.  The problem becomes the redundancy required 
for safe flight conditions in the event of the different types of failures that 
can occur, though they may not happen often, one has to be prepared for when 
that "one time" happens to you.  Throttle body injection is a total waste of 
time, for its added complexity, fuel pressure increase over gravity systems or 
mechanical pumps, and its total reliance on electrical power.  I have fought 
with alternator problems for 6 months, and I can tell you that I am very glad 
to have the Slick Mag and gravity feed carb, which guarantees I will keep 
running even with dead battery. A mechanical pump on a Corvair is a typical GM 
style mechanical pump capable of maintaining fuel supply even from the wings of 
a KR if the line is already primed and no high G maneuvers are performed.
I have sat here and fantasized about how good my plane would perform with a 
sequential fuel injected engine installed, and if I lost that engine at some 
4000 or 5000 feet that I would be fine to execute and emergency landing, no big 
deal. That is what we train for as commercial pilots.  We CIF's are forever 
pulling our students engines at 3000 feet and making them find a suitable 
landing spot.   Then the other day I had a low power situation on takeoff, 
where I was only climbing 150 fpm, and I felt like I did in a light twin engine 
plane on single engine, that I was going down, just where was I going to be 
forced to land.  There was no where good, hangars, trees, houses, too small of 
back yards ( I am good but not THAT good ), city streets with power wires and 
traffic   What if that was when the power died, the engine quit, the fuel 
pump died, or the ECM went into limp mode ( factory programming still has that 
mode for mutli failure detection ).
My point is that it belongs in aviation, but with proper planning and correct 
installation. It is NOT as easy as ripping it out of the car/truck, and 
installing it in the plane as is.  A proper electronic fuel injection aviation 
package must be engineered as a package into the plane.  I believe Mark 
Langford went away from it for this reason, and I know from reading his manual 
that William Wynne did.  It takes alot more know how of the system to package 
an aviation version properly than just cut and paste.  Otherwise, I would 
already have done it!

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> spinner inspection

2008-10-12 Thread Colin & Bev Rainey
Mark the backing plate needs inspection each pre-flight as well because that is 
what failed on mine and almost cost me the front cowling. I think mine got 
damaged during the hurricanes when the spinner took that hit, but the crack 
took 24 hours of flight time to show itself. By then it had cracked almost all 
the way around, but was hidden by the prop until the day the prop was actually 
making contact with the nose of the cowling.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Parachutes

2008-10-12 Thread Colin & Bev Rainey
Not to talk down or belittle anyone, but read closely what the wording is: each 
occupant shall That means anyone on board pilot included. No exception is 
made to while solo, or receiving dual, or not in an approved acrobatic 
aircraft. The aircraft does not determine the requirement, the maneuver 
executed by the pilot. The parachute requirement extends to all occupants on 
board, not to all PASSENGERS.  Also, when dealing with the Regs, please be very 
careful about looking at one paragraph in a given section.  Often the 
subordinate paragraphs will refer back to the opening paragraph or even a 
preceding reg for part of its definition.  Rarely does one reg stand alone.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Parachutes

2008-10-12 Thread Colin & Bev Rainey
I would like to try and close out this topic, simply because this thread only 
applies to those who desire to perform acrobatic maneuvers with their KRs.
(c) Unless each occupant of the aircraft is wearing an approved parachute,
no pilot of a civil aircraft carrying any person (other than a crewmember)
may execute any intentional maneuver that exceeds-
(1) A bank of 60 degrees relative to the horizon; or
(2) A nose-up or nose-down attitude of 30 degrees relative to the horizon.

To be clear here, a pilot is an occupant of the aircraft whether he be flying 
solo or with a passenger. Therefore, he is required to wear a parachute in 
order to comply with the requirements of Part 91.307 (c), when carrying a 
passenger who is NOT a required crewmember for the operation of that aircraft, 
ie: aircraft that requires 2 man crew ( like some versions of KingAir, or 
business jet).  Part 91.303 goes on to define aerobatic/acrobatic flight as any 
intentional maneuver involving an abrupt change in an aircraft's attitude, an 
abnormal attitude, or abnormal acceleration, not necessary for normal flight.  
This is a case of where one must look back to a previous part to clearly define 
just how wide or encompassing aerobatic flight can be depending on who in the 
FAA you talk to.
The exemptions only apply to flight instruction given by a CFI or ATP, WHERE 
that flight instruction is necessary for the completion of a rating, ie: the 
spin flight, spin endorsement required to get a CFI rating.  It does not apply 
to aerobatic training in an aircraft for proficiency or some other purpose.

In closing most of our KRs cannot stay within the boundaries of the weight 
required to give maximum protection to the airframe with a passenger, so this 
should be a moot point from here on anyway.

Have fun, on the way to re-install the prop...

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> For sale

2008-10-12 Thread Colin & Bev Rainey
Netters
I have a firewall forward VW type I 1915cc engine with Zenith updraft carb, 
dual ignition, Diehl case and mounts, complete with mounts for standard KR2, 
engine has hydraulic lifters so no valve adjustments, at Steve Bennett kit 
engine built by hi-performance shop in OK, with a prop, spare test prop 
included, also 4 into 2 exhaust.  Those needing an engine could be flying in 
days instead of months. Engine has approximately 70 hours total on it.  
Everything needed to run included with sale. $2500 neg.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Contact

2008-10-12 Thread Colin & Bev Rainey
Oh Forgot!
PLEASE save everyone from reading inquiry posts and contact me off net.


Colin & Beverly Rainey
crain...@cfl.rr.com
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Carbon in Heads

2008-10-12 Thread Colin & Bev Rainey
I believe the WW manual details that this carbon will get cleaned up during the 
3 angle valve job, so don't mess up the chambers trying to get it out. If it 
doesn't then you can clean it up during the CC process Mark L details on his 
page.  I will check it again tonight. I am studying to replace the VW with 
Corvair since I too believe the VW is great for solo work but under powered for 
the kind of flying I want to do, short fields, take off over obstacles, etc...

Soaking the valves in carb cleaner deep enough to immerse them in should get it 
off them. The head carbon can be lightly buffed with a Dremel wire wheel or 
coarse POLISHING wheel, not the grinding or sanding wheels. They are used to 
clean up the flashing and smooth the roughness left by the original factory 
castings.  For EXTREMELY detailed instructions on this check Marl L's site. 
Look under Corvair motor...

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> First Flight Prep

2008-10-12 Thread Colin & Bev Rainey
Mark Jones and others
I don't want to imply that your prep is not good, but rather suggest some 
variation or substitution that will raise your skill level and better sharpen 
your skill "pen" for handling your first flights (we are hoping for many for 
you).

Don't do the approaches at the speeds recommended for that aircraft, but rather 
at the expected approach speeds of the KR which should be slightly faster. Just 
5 knots on each leg of the approach will make a big difference in your timing 
and mental prep for transition onto the runway. The faster patterns will better 
prepare you for how things will be happening faster.  Also practice some power 
off 180 degree approaches to the runway to sharpen your ability to handle an 
engine out if it occurs.  If it is windy, even better.  This will develop your 
ability to plan better on a moments notice.  Perform some landings with reduced 
or no flap landings, to illustrate a malfunction in your system or the float 
from most KRs with no flaps or speed brake.  And make sure to practice some go 
arounds at differing points in the pattern.

One last suggestion.  Try several laps down the runway after roundout, where 
approximately 1400-1600rpms are left in where you hold the plane off the 
runway, and fly in ground effect the majority of the length of the runway, 
powering up at the end to climb out as normal.  This time spent in ground 
effect for several laps would require at least 5-7 separate approaches and 
landings to get the same level of experience in ground effect.  Get very 
comfortable handling an airplane here and your first flight will be much 
better.  Then combine this skill with familiarity with your KR by doing several 
high speed taxi passes, and "hops" to fly in ground effect and note the 
difference with your plane.  This skill and familiarity was in valuable on my 
first flight and gave me complete confidence that I could land safely, even 
with no airspeed indicator (debris from runway blocked pitot right after 
liftoff) because I knew what the sight picture in ground effect would be and 
how the plane would behave.  The one thing on that flight that I WASN'T 
concerned about was landing due to this familiarity.  Good luck and take it at 
your own pace, whatever that is...

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> FAA Experimental Info

2008-10-12 Thread Colin & Bev Rainey
Brain and netters
The publication AFS-600 has all the pertinent Advisory Circulars for 
Experimentals from beginning to end.
The separate A/Cs contained within are:
A/C 20-27E, A/C 20-139, A/C 21-12B, A/C 39-7C, A/C 65-23A, A/C 90-89A, 
A/C 103-7.
Also necessary for review is FAA Order 8130.2D
These are all the separate parts that make up AFS-600 which is what they hand 
out at Flyins free from the FAA for certifying Experimental Aircraft.  If you 
are going to Sun n Fun, you can get one from the temporary FSDO set up in the 
Lakeland Safety Center (big blue building next to the temporary tower/ATC 
trailer).  If you cannot get one, let me know and I will get you one and send 
it to you. I am an ASC volunteer with the FAA and we give out all kinds of free 
handouts and A/C printouts for pilots who ask for them.

VFR Arrival Video - Windows Media Player v9.0   check out the video
 Sun 'n Fun 2005 FAA NOTAM

I have also enclosed a link to this year's arrival procedures for aircraft 
wishing to fly to Lakeland. Let me know if the link does not work.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> First Flight

2008-10-12 Thread Colin & Bev Rainey
Well done Mark
Even though it is with a training wheelLOL
Gotta love it!

Hey I will race ya if you take 2 plug wires off...

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> link

2008-10-12 Thread Colin & Bev Rainey
http://www.faa.gov/fsdo/orl/Arrival 2005 Sun N Fun.wmv

Here is the correct link but you will have to copy and paste the entire line 
into your browser.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> First Flight/Training Wheel

2008-10-12 Thread Colin & Bev Rainey
Mark
That was precious!!  I love that one about the slot! LMAO.
I got tears laughing so hard.  I am very proud of you man, and if the man 
had told me it would have taken less than 2 weeks to change over this one to 
tri-gear I probably would have had it done.  I just didn't want to wait, and 
now I really enjoy the challenge that it presents to make me maintain my 
flying skill with the plane.  You are wise to stick with what your majority 
hours are in though.  You will spend many more landings in the familiar 
zone.  Heck there may come a day here where I opt out and modify for the 
"training wheel" just for ease of landing and taxi.

Good job and your first flight!  I know you feel it was way over due, but I 
really believe God held you back until now, so that you and the weather, and 
the plane were truly ready.  I can't wait to get that Corvair motor on mine. 
Jim Ferris called last night and we are going to look together for a couple 
of motors, and since he lives right here in Sanford, we are going to build 2 
up together.

Keep in touch brother, and HHHAA!

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com





KR> Sun n Fun

2008-10-12 Thread Colin & Bev Rainey
Thought this might help more, one netter already wrote me about it. The Sun n 
Fun correct link is:
http://www.sun-n-fun.org/content/

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> Parachute

2008-10-12 Thread Colin & Bev Rainey
Common sense might say that it does, but the letter of the FAR says each 
occupant must wear a personal parachute, and a reserve chute, etc
No it does not. Ballistic chute is viewed like a fire extinguisher, additional 
safety equipment.

Colin & Beverly Rainey
Apex Lending, Inc.
407-323-6960 (p)
407-557-3260 (f)
www.eloan2004cr.com
crai...@apexlending.com


KR> 2 people midget

2008-10-12 Thread Colin & Bev Rainey
I resemble that remark about MG Midgets!
I personally would not have a problem with driving an MG Midget everywhere I 
went, as long as there was someone on the other end to winch me out of the car 
when I arrived at my destination!  One doesn't get out of the Midget (having 
owned a 1973 model) but rather "rolls" out to exit. Much the same way one 
typically doesn't step out of a KR but rather "extricates" or climbs out 
similar to exiting a fighter plane, NOT walking out like a commercial flight or 
sliding the seat back and stepping out of the ubiquitous C172!
BUT, this is the appeal of the plane. To have a fun little airplane that is 
nimble like a fighter, if CG is managed stable for its weight and size, fast 
and economical to operate, and tailored to exactly what the builder desires.  
If one builds carefully, and manages the CG well, the KR makes a great cross 
country plane solo.  The tight confines make remaining comfortable with 2 on 
board a challenge for long hours.  My opinion is that if you are looking to 
travel to the opposite coast quickly, you are cheaper to just buy tickets and 
fly commercially, than having your own plane no matter what model.  The idea to 
me is to enjoy the flight along the way at altitudes that one can see the 
ground and watch the land change, and see what has not been seen before, or has 
changed since the last season, an exploration.  NO general aviation plane that 
I have flown that flies fast can be flown without some small monitoring 
attention, including the KR at speed.  If you want this, fly commercially and 
let someone else do the flying. As WW says we do this because we are making a 
statement to the world of what kind of adventurer we are, and our love of 
flying.  I would NOT want to fly our KR to Canada if I needed to be there in 
2-3 days rush.  But I DO fully intend to fly the COMPLETE U.S. at some point in 
our KR in the manner described because it is a perfect platform for that kind 
of exploration.

There is no better joy to me than to have 20 degrees bank on final into the 
wind, manage my descent to the threshold, feel the plane following my every 
command, round out smoothly and confidently, and while training wheel pilots 
are going around asking for the runway into the wind and porpoising like a home 
sick dolphin in ground effect, feel our KR kiss the runway on her mains, and 
rollout tail high on the centerline, students gawking at the hold short line, 
and gently set the tail down and turn off onto the taxiway assigned, and 
laughing all the way back to the tie down at the tri-gears S'ing on the taxiway 
due to improper wind correction, while I do so merely to be able to see over 
the nose, my vision blurred through tears of joy and laughing!

RV grin my spruce. KR YEEHAAAWW
Any questions?

(grounded with a sinus infection with 9 hours remaining in test period)

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Best Airport

2008-10-12 Thread Colin & Bev Rainey
The closest airport is Tampa but the best transportation network is going to be 
from OIA in Orlando, due to all the support given to Disney and the surrounding 
area of attractions. I have driven that way many times as a ASC volunteer for 
the FAA at Lakeland and over half the trip there has built up stuff just 
southwest of Orlando.  I also expect more volume of flights are in and out of 
Orlando Airport so it will be easier to get what you want.  I intend to fly to 
Sun n Fun this year at least one day if not every day I attend since I am just 
an hour flight away.  If the weather is bad we will drive.  Brian I will fly 
the radio up when I bring your tools back and pickup the cake, (may require 2 
trips haha).

Dan, we are coming soon...

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Regulator & windshear answers

2008-10-12 Thread Colin & Bev Rainey
First I will answer the easy one. A phone call to Dan Diehl and describing how 
I was losing charging once the plane got hot (engine temp at 190 degrees 
normal), got a question from Dan as to where the regulator was located. I told 
him on the firewall. He said that the regulator during use gets too hot to 
touch, and he felt that it was failing out due to too much heat, which is 
something I have witnessed in cars; too much heat too many times and the diodes 
that collapse to control voltage in the regulator collapse due to heat not 
voltage, and don't reset. I borrowed the tube from the battery cooling, and 
relocated to the regulator, and bingo! no more problem.  You can also relocate 
the regulator to the cooling baffle right behind the left hand head, to allow 
good cooling that way, which is what Dan recommended.  Internal regulated 
alternators due this by having their own fan mounted on the shaft right behind 
the pulley, so it makes perfect sense.

In reference to the loss of control, please all keep in mind that in DOES NOT 
have to do with a problem with the KR2 design or improper control deflection of 
the plane.  The FAA categorizes the various levels of windshear, based on 
whether the pilot loses temporary control of the aircraft, and if so by how 
much for how long.  More detailed explanations are available in advisory 
circulars you can download for free from either AOPA, or EAA, or the FAA 
website.  Briefly, mild turbulence is that which causes the aircraft to move 
around, but does not cause the loss of any directional control surface. This is 
what we mostly feel, even if it moves the plane in a direction we don't want it 
to go, we can bring it back to level flight.  Too many pilots report this as 
moderate turbulence.  Moderate turbulence is that which causes the momentary 
loss of directional control of the aircraft. This is when you experience what I 
had yesterday, which is turbulence that causes a change in direction in the 
plane, and even with full control inputs, continues in that direction, or 
combinations of directions.  It occurs briefly, 5-30 seconds at a time and then 
full control is restored afterwards.  Severe turbulence is that which causes 
total loss of control and lasts much longer than moderate, and can include 
aircraft damage, either from pilot inputs to regain control, or simply violent 
response from the aircraft.  This would similar to getting caught in large 
aircraft wake turbulence.  What I had was mild to moderate turbulence, and it 
was at the same altitudes virtually all day, approximately 1000' MSL to 2500' 
MSL (mean sea level).  Above and below just fine.

The trick is being willing to be patient, and ride out the airplane's response 
to the turbulence, and not tear it up trying to fight the windshear, but rather 
go with it, and then as soon as you are out of it, maneuver back to level 
flight.  It would actually be pretty fun, if it weren't so dog gone violent in 
the way it surprises you, and the rapid change in direction without warning.  I 
think my head hit the canopy roof 3 times yesterday!  And I am only 5'5", 
wearing a 4 way harness!  BUT...like the great bird she is, the KR just kept 
coming back for more.  Even with the strong winds, and bumpy conditions I had 
no trouble making 3 squeaker landings (don't ask how I know not to add alot of 
brakes when the tail is still up).  I also found out that my left arm will 
freeze without a jacket on, while the rest of me is fine due to body heat 
warming the cockpit.  That wonderful vent for the summer does NOT completely 
seal when closed. 47 degrees at sea level is MUCH colder at 5500' !  Now, if I 
could just get the CD player working

22.2 hours and counting. Off to the airport

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Gauge

2008-10-12 Thread Colin & Bev Rainey
Dan
Mine is always slow to respond after fueling, due to the tail being low, so the 
float is working at an angle, but it does come up after a little taxiing, or in 
level flight.

Changed prop back to Culver today due to lots of little cracks found in used 
Otto prop, so it is now good for a wall clock if anyone wants to buy it...haha.

30.5 hours and counting

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Cake to SnF

2008-10-12 Thread Colin & Bev Rainey
Brian
I can fly up and get the cake for you if you are coming down Tuesday during the 
day.  I will have the 40 flown off way before then, and can get up and we can 
flight of 2 back down to LAL.  Tue night is HOA meeting and I am on the board.  
Wed & Thur are work nights, but Fri, Sat, & Sun are wide open, and I intend on 
FLYING in to SnF!  I got to fly up to give you back your tools anyhow.  
Probably give the Porkopolis Pig a run for his money, but hey she flies great!

Flew this morning and had 25 knot tailwind out to practice area so with 100 
KIAS I was showing 125 knot ground speed on GPS!  Paid for it coming back 
though, with forward ground speed of 69 knots as the wind increased to 30 
knots.  Coming down final was like riding an elevator. I waited until a 1 mile 
final at 1300' MSL and then cut power to 1600 rpms, and added 25 degrees of 
speed brake. At 1/4 mile out added last 25 degrees of brake, and had to add 
power to not land on displaced threshold!  Kinda road the "whoop te dos" up & 
down as the wind gusted and died, over and over until finally I wheel landed 
about 500' down the runway and then just let it roll out all on its own with no 
brakes needed.  Had to add power to reach the taxiway!  Had half rudder input 
all the way down Charlie taxiway since wind was quartering headwind at 280-290 
degrees at 25 gusting to 30 knots. Sure was fun though watching the spam cans 
wig wag all the way up and all the way down!

15 hours and counting, and off all week...

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Whopp te do's

2008-10-12 Thread Colin & Bev Rainey
For those of you who don't know what a "whoop te do's" is, it is the rolling 
mounds in a motorcycle moto cross race that the riders try to jump over 2 or 3 
at a time, but end up having to ride up and down one to the next.
27L and 27C at Sanford has their approach over a HUGE orange orchard, and when 
the wind gets ripping it feels like it is rolling like waves under you, and 
makes the aircraft pitch up and down, over and over as it rides the waves down 
final.  Makes for a big challenge for planning final.  So if any of you come to 
visit at Sanford, remember that I told you about it
Then you can enjoy it, and not fight it but work with it.

FLY SAFE!

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Oil filter

2008-10-12 Thread Colin & Bev Rainey
I would definitely run the K over the Fram.  Fram oil filters are too 
restrictive, and can cause problems if the oil volume is low also.  Some here 
may like them, and I run them when there is no other filter for my vehicle, but 
that is the only time.  Some GM vehicles actual prohibit the using of Fram air 
filters because of their restrictive nature.  Regardless of which brand, change 
the oil and filter every 50 hours whether it is dirty or not.  If the K has a 
removable element like their air filter, and then clean it every 50 hours.  
Even with out that additive written about earlier, your engine will look brand 
new also.  As a side note, check out Steve Bennett's site on VW engines;  he 
says NEVER run 100w aviation oil. It is too thick and will not properly 
circulate in your engine.  I run 10w30 standard motor oil in winter and switch 
to 10w40 for summer even in Florida.

As Larry says, your results may and probably will vary

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> update

2008-10-12 Thread Colin & Bev Rainey
Netters
Flew again today (sorry guys up north, sunny and 70 degrees here).
Added cooling tube to the voltage regulator today and prevented the alternator 
from falling out when hot. Dan Diehl says not to locate the regulator on the 
firewall with out having at a minimum a dedicated cooling tube blowing on the 
regulator, or the preferred thing is to locate it on the head side of the 
cooling baffle.  Also moved the carb inlet from the front cooling baffle just 
inside the right hand cowling, to having the air filter mounted directly to 
carb heat box.  This is due to the fact that I got carb ice on Monday, and 
could not get it to clear completely, causing a rough running condition all the 
way back to the airport.  The under engine intake manifold never touches the 
engine until it mounts to the head, so no heat is transferred to the carb to 
maintain a clear venturi, and proper air fuel mix.  Now I am using the air that 
is already pre-warmed off the heads, in order to hopefully correct this 
tendency.  If you look at the Lycoming engines, they do that part smart by 
mounting the carb directly to the oil pan, which allows engine heat to be 
transferred to the carb body, assisting in preventing carb icing, and proper 
atomization.

Added some shock cord like Serge did and got very good neutral positioning of 
the stick with down pressure from the cord.  Also added a safety strap for 
taxiing so that I can leave the canopy open while taxiing, and the strap 
prevents full opening, so that prop wash or winds cannot yank the canopy open 
suddenly.  Also prevents full opening during flight.

16 hours and counting

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> update

2008-10-12 Thread Colin & Bev Rainey
Netters
Took the camcorder in the plane today to try and make inside flying video of at 
least a takeoff and landing.  All strapped up and started filming on takeoff 
from Sanford, landing at Massey Ranch for fuel.  Went back to review film 
and
Glare on the windshield washed out the video entirely!  Nothing but blue glare 
from reflection of dash cover.  Oh well, filming will have to wait until Bev 
can run the camera while I fly.

Climbed to 5500 feet today with no appreciable drop in climb rate.  Since 
adding vent tube to regulator charging has remained pretty constant.  Since 
moving the carb inlet to below the heads, no more carb icing, and engine runs 
consistent from after 5min until shut down, and restarts are much easier.  Just 
need to plug the hole in the baffles now.  The air was so smooth at 5500' today 
before 2 pm that several times I was able to let go of the stick and the plane 
just stayed right there for several miles. NOT so below the cloud layer.  Lots 
of horizontal windshear today.  A queasy person would have gotten sick.  
Several times I ran out of control input and just had to ride where ever the 
plane was going in the turbulence.  My speeds are now matching the GPS much 
closer, with adjustments for wind, so the static port will stay inside the 
cabin for now until a better location is determined.  My stall speed is now 
down to 51 mph power off, and 49 mph power on, indicated speeds. Also I have 
been able to adjust pattern speeds down 10 mph and still have good control.  
Gassed up today twice and the totals show $38.69 for 15 gallons, giving a cost 
of $9.67 per hour, and fuel consumption average of 3.73 gallons per hour.  Top 
speed 135 mph, cruise at either 120 mph or 105 mph. Can't beat the prices 
YEEHAA!

22.2 hours and counting...

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Brief update

2008-10-12 Thread Colin & Bev Rainey
Hello all
Not been posting due to work and flying...YEHAAA!
2nd & 3rd flights in Feb this week with another 2 flights planned for today.  
The new prop is working great, has a 1000 fpm climb at 105 mph IAS, yields an 
economy cruise 120 mph (105 knots )IAS @ 26-2700 rpms, and fast cruise of 135 
mph (122 knots) IAS @ 3000-3100 rpms.  Max speed is 141 mph (130 knots) @ 3250 
rpms.  Stall speeds have been confirmed now at 69 mph power on, 71 mph power 
off, with or without speed brake.  It is my contention (opinion) that since the 
speed brake does not effect the stall speeds, it is not producing significant 
lift, or the stall speeds should reduce reflecting the additional lift added.  
Takeoff roll is now something like 700-800 feet solo, and with simulated 
passenger 1200-1500 feet. Once airborne it climbs almost the same approximately 
800 fpm at gross.  Average fuel burn. 3.5 gallons per hour! Got to love it. 
Adjusted tension on aileron cables yesterday to get better control harmony, and 
all feels good.  Still have a hard time with how good that rudder is!
11.8 hours and counting

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Combination

2008-10-12 Thread Colin & Bev Rainey
My combination that is working for me is an 1835cc with large cylinders makes 
it 1915cc with an Otto 52 x 36 prop direct drive with Zenith side draft carb, 
dual exhaust ( 2 into one each side ), standard plans built KR2, conventional 
gear, Dan Diehl wing skins, belly board speed brake set for 25 & 50 degrees 
actuation, wheel fairings and wing gaps seals. 

Just got back from airport and did a flight of just pattern work, my favorite 
stuff.  18 circuits in 1.3 on hobbs averaging just over 4 min a lap. Temp was 
65 degrees when started, and rose to 70 while flying.  Wind was calm in the 
beginning, and grew to 10 gusting to 15 knots by the halfway point, 45 degrees 
to runway and variable.  I believe that I found the maximum demonstrated cross 
wind today.  By the time I finished pattern work today, the wind was 15 gusting 
to 20 knots from 150 degrees, which according to the wiz wheel puts the 
crosswind portion at 90 degrees to be a value of 15 knots, the other 5 knots 
would be headwind.  I was touching down on the right main first, and directly 
after the left touched down, I was running out of aileron to hold the wing down 
and prevent weather-vaning. I was also using just over half rudder which is 
unusual for this KR. So, I think I established my max crosswind: 15 knots @ 90 
degrees. WHEW!  Fun but hard work.  WAAHHEEEYYY...ooops  YHAAAW!
I am Tired!!!
FLY SAFE!

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Court post

2008-10-12 Thread Colin & Bev Rainey
Not to invite a huge discussion on this, and at the risk of over simplifying 
the situation, from what I read the decision from the court revolved around 2 
factors: first what were the original limitations spelled out by the DAR/FAA 
certifying authority; second what constituted a modification that required FAA 
notification.  The Avemco policy had an exclusion which allowed them to deny 
coverage if an unauthorized modification was made, and flight operations 
continued.  The original limitations were so general and all encompassing in 
scope that virtually no modification could be made to the aircraft without at 
least getting a field certification from the FAA, if not re-certification 
inspection.  This would also be accompanied by an associated testing period 
appropriate to the change, that would be required by the inspector.  After the 
combination was once again "proven" by the test period being successful, normal 
flight operations would then be allowed and Avemco would have to cover. Minor 
corrective repairs that return the aircraft to its original state at the time 
of certification are okay, and only need to be logged properly. The addition of 
avionics equipment for added safety or utility is permitted as long as the 
ORIGINAL certified equipment is retained, as long as the weight and balance 
reflects the installation of said equipment, or if substitutions are made, 
field approval must be granted by an inspector, which alot of times can happen 
over the phone, if you can clearly communicate the changes, and fax 
documentation to the inspector for sign off.  Your copies then go in your log.  
As my DAR explained, when in the test Phase I whatever you test for is what you 
can do as normal operations in Phase II.  Major changes cause an automatic 
return to Phase I to prove that combination, that can then be used in Phase II 
normal operations.  That is the purpose of the Phase I testing to find problems 
with your combination and correct them so that when you enter Phase II 
operations you have a proven combination that is safe, and you just maintain 
from that time forward.

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> Gliding

2008-10-12 Thread Colin & Bev Rainey
Netters

Though not totally the same, I have seen with our KR that the wing performs 
very similarly to a Mooney M20J, or Piper Seminole wing, both of which have 
similar taper for most of the wing, and are basically designed for speed.  Not 
knowing what the NACA numbers are for the other 2, only the KR RAF48 ( because 
Mark L has it published ) my comments are merely directed to actual flight 
observation, not a technical analysis, so please do not take it as such. It is 
not meant to be.

In actual flight I have noticed that all 3 have a rather steep descent at 
approach speed, with any kind of drag assistance, flaps, belly board, speed 
brake, as compared to the basic trainers so many people have experience with 
prior to owning a KR.  This forces the pilot to begin planning much sooner his 
actions during approach, since the time of glide is less.  I have also found 
that my approach speed is somewhat higher than the trainers, downwind 100 mph 
or approx 95 knots, base at 95-90 mph or 85-90 knots, and final 85-80 mph or 
approx 80-75 knots.  I am also reading almost 10 mph high consistently through 
the entire speed range. Any slower than this and the controls are very mushy 
and sluggish to respond, and it gets pushed around in the wind alot.  A few 
days ago I flew in winds 10 knots gusting to 14 knots, approx 30 degrees off to 
the left, but variable from down the runway to say 60 degrees to the left.  Our 
KR was very controllable, and handled the winds just fine, but it seemed the 
glide was restricted to approximately 2 to 3 inches from the edges of the 
cowling.  That is to say, that at a given altitude, whatever I could see 2 to 3 
inches from any edge of the cowling, I could glide to it.  We had a 1 inch rule 
for the heavy Piper Arrow, because it is a brick without its engine.  It is not 
very exact, but seems to work for safe planning when routing, power off 
approaching, or for planning an emergency approach.  Better to make the field 
you plan on landing in, and make a safe landing, then attempt to stretch the 
glide and come up short.  You can always do S-turns on short final to use up 
altitude if needed to prevent overshooting, or even a circle if there is that 
much.

I am registered this year...

Shameless plug...anyone needing assistance getting financing to 
start/finish/continue their KR write me off line...

FLY SAFE

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


KR> FBI

2008-10-12 Thread Colin & Bev Rainey
Call the FBI 1-800 number and ask for the white collar crime unit, economic 
crime section. Tell them right off the bat that it is a crime involving 
interstate commerce, or they will put you off to the local authorities for 
action. Then do as they tell you to do, and be PATIENT.  They move at a snails 
pace, but they do move

Colin & Beverly Rainey
Apex Lending, Inc.
www.eloan2004cr.com
crai...@apexlending.com
407-323-6960


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