KR> Zenith Carb Tuning

2013-06-22 Thread Sid Wood
I have a spring on the Zenith throttle shaft that will pull WOT if the 
throttle cable breaks.  That WOT spring was keeping the butterfly slightly 
open and not closing fully at idle.  Verified operation by loosening the Bug 
Nut for the Bowden cable on the carb throttle arm: The throttle goes to WOT 
and stays there.  So now there are three springs on the throttle butterfly 
shaft and everything works fine.

Sid Wood
Tri-gear KR-2 N6242
Mechanicsville, MD, USA

--


Years ago I took my Grumman TR2 to get it's annual inspection.  The
carburetor was rebuilt and I flew it about an hour when the throttle arm 
came
unhooked in flight.  If the carburetor had been spring loaded to go to 
idle,
It would have been a very bad thing.  However, the carburetor was  spring
loaded to go to wide open.  I flew back to the airport,  made sure runway 
was
made, and mixture control to cut off.  I was so  thankful that day that the
carburetor was set up that way.  Now I am  building this Rotax 582 bird that
has two carburetors with springs set up where  if I have a throttle cable
failure it will go to idle.  Bad design and the  thought of it makes me
cringe.  I realize there are a lot of them out there  flying all over the 
place,
but that design is wrong for aircraft.  Failure  mode should be the safest
modewide open.

Kevin Golden
Harrisonville, MO
Streak Shadow




In a message dated 6/20/2013 9:00:46 P.M. Central Daylight Time,
smwood at md.metrocast.net writes:

Finally  got my Zenith carb adjusted on my 2180 VW to consistently and
reliably  idle at 700 RPM.  I found that the torsion spring between the
butterfly shaft and the throttle arm was not strong enough to return the
shaft to the full closed position.  I added another extra tension  spring
from the bracket on the shaft to the throttle arm.  Playing  with the
mixture
control from the cockpit while the throttle is closed, I  can get idle
speeds
down to 550 RPM.  Don't want to be there - the  engine still runs, but is
about to shake the plane to pieces.  700  RPM is much smoother and the 4
straight Dragon Fly pipes sound  great.  Still have to be careful to slowly
advance the throttle out  of idle or the engine will cough once and die.
Above 1000 RPM I can snatch  and punch the throttle any which way and the
response is quick and  positive.  Yes, I used an electronic tach checker to
verify the Grand  Rapids tach readout.
I am betting that landing roll outs will be much  shorter now.
Now, on to fixing the high oil temps.

Sid  Wood
Tri-gear KR-2 N6242
Mechanicsville, MD,  USA









KR> Zenith Carb Tuning

2013-06-21 Thread Randall Smith
I have had a throttle cable break and a mixture cable break. I have a spring on 
my mixture now. 

Sent from my iPhone

On Jun 20, 2013, at 9:11 PM, Tinyauto at aol.com wrote:

> Years ago I took my Grumman TR2 to get it's annual inspection.  The  
> carburetor was rebuilt and I flew it about an hour when the throttle arm  
> came 
> unhooked in flight.  If the carburetor had been spring loaded to go to  idle, 
> It would have been a very bad thing.  However, the carburetor was  spring 
> loaded to go to wide open.  I flew back to the airport,  made sure runway was 
> made, and mixture control to cut off.  I was so  thankful that day that the 
> carburetor was set up that way.  Now I am  building this Rotax 582 bird that 
> has two carburetors with springs set up where  if I have a throttle cable 
> failure it will go to idle.  Bad design and the  thought of it makes me 
> cringe.  I realize there are a lot of them out there  flying all over the 
> place, 
> but that design is wrong for aircraft.  Failure  mode should be the safest 
> modewide open.
> 
> Kevin Golden
> Harrisonville, MO
> Streak Shadow 
> 
> 
> 
> 
> In a message dated 6/20/2013 9:00:46 P.M. Central Daylight Time,  
> smwood at md.metrocast.net writes:
> 
> Finally  got my Zenith carb adjusted on my 2180 VW to consistently and 
> reliably  idle at 700 RPM.  I found that the torsion spring between the  
> butterfly shaft and the throttle arm was not strong enough to return the  
> shaft to the full closed position.  I added another extra tension  spring 
> from the bracket on the shaft to the throttle arm.  Playing  with the 
> mixture 
> control from the cockpit while the throttle is closed, I  can get idle 
> speeds 
> down to 550 RPM.  Don't want to be there - the  engine still runs, but is 
> about to shake the plane to pieces.  700  RPM is much smoother and the 4 
> straight Dragon Fly pipes sound  great.  Still have to be careful to slowly 
> advance the throttle out  of idle or the engine will cough once and die. 
> Above 1000 RPM I can snatch  and punch the throttle any which way and the 
> response is quick and  positive.  Yes, I used an electronic tach checker to 
> verify the Grand  Rapids tach readout.
> I am betting that landing roll outs will be much  shorter now.
> Now, on to fixing the high oil temps.
> 
> Sid  Wood
> Tri-gear KR-2 N6242
> Mechanicsville, MD,  USA
> 
> 
> 
> 
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KR> Zenith Carb Tuning

2013-06-20 Thread Tinyauto at aol.com
Years ago I took my Grumman TR2 to get it's annual inspection.  The  
carburetor was rebuilt and I flew it about an hour when the throttle arm  came 
unhooked in flight.  If the carburetor had been spring loaded to go to  idle, 
It would have been a very bad thing.  However, the carburetor was  spring 
loaded to go to wide open.  I flew back to the airport,  made sure runway was 
made, and mixture control to cut off.  I was so  thankful that day that the 
carburetor was set up that way.  Now I am  building this Rotax 582 bird that 
has two carburetors with springs set up where  if I have a throttle cable 
failure it will go to idle.  Bad design and the  thought of it makes me 
cringe.  I realize there are a lot of them out there  flying all over the 
place, 
but that design is wrong for aircraft.  Failure  mode should be the safest 
modewide open.

Kevin Golden
Harrisonville, MO
Streak Shadow 




In a message dated 6/20/2013 9:00:46 P.M. Central Daylight Time,  
smwood at md.metrocast.net writes:

Finally  got my Zenith carb adjusted on my 2180 VW to consistently and 
reliably  idle at 700 RPM.  I found that the torsion spring between the  
butterfly shaft and the throttle arm was not strong enough to return the  
shaft to the full closed position.  I added another extra tension  spring 
from the bracket on the shaft to the throttle arm.  Playing  with the 
mixture 
control from the cockpit while the throttle is closed, I  can get idle 
speeds 
down to 550 RPM.  Don't want to be there - the  engine still runs, but is 
about to shake the plane to pieces.  700  RPM is much smoother and the 4 
straight Dragon Fly pipes sound  great.  Still have to be careful to slowly 
advance the throttle out  of idle or the engine will cough once and die. 
Above 1000 RPM I can snatch  and punch the throttle any which way and the 
response is quick and  positive.  Yes, I used an electronic tach checker to 
verify the Grand  Rapids tach readout.
I am betting that landing roll outs will be much  shorter now.
Now, on to fixing the high oil temps.

Sid  Wood
Tri-gear KR-2 N6242
Mechanicsville, MD,  USA




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