KR> battery had bulged

2008-10-12 Thread Dan Heath
Mark, 
So, why do you suppose that your battery was Bulged? 

See N64KR at http://KRBuilder.org - Then click on the pics 
See you in Mt. Vernon - 2006 - KR Gathering
There is a time for building and a time for FLYING and the time for building
is over.
Daniel R. Heath - Lexington, SC


KR> battery had bulged

2008-10-12 Thread Mark Jones
The battery is a Power Sonic
http://www.portablepower.com/items/batteries/SLA/1/Powersonic/PS-12180/PS-12180NB/SL105/35L105S3
PS-12180NB. This is a UPS (uninteruptable power supply) type battery and is
optimized by a charge rate of  5.4A till it reaches 14.4 to 14.7 volts. Once
fully charged this type of battery must have a charger that either shuts
itself down or goes into a float voltage mode. A float mode for this battery
is a constant charge range of 13.8 to 13.8 volts continuously. When held at
this voltage the battery will seek it's own current level and maintain
itself in a fully charged condition. I am running the John Deere dynamo
system and this system emits a continuous charge rate of 14.5 volts. This
extra voltage can not be tolerated by this UPS battery and I speculate that
it heated the battery up causing the bulging of the side. There is a
possibility, under these circumstances that the battery case could
rupture/explode while in flight which would create unwanted circumstances. I
promoted this as a good Sealed Lead Acid Battery to use in our aircraft. I
have now flight tested this battery and DO NOT recommend it any longer. Mark
Langford, I suggest you remove yours and replace it as well as anyone else
who may have one.

Mark Jones (N886MJ)
Wales, WI  USA
E-mail me at flyk...@wi.rr.com
Visit my KR-2S CorvAIRCRAFT web site at
http://mywebpage.netscape.com/n886mj


- Original Message - 
From: "Dan Heath" 
To: 
Sent: Saturday, October 22, 2005 4:16 AM
Subject: KR> battery had bulged


> Mark,
> So, why do you suppose that your battery was Bulged?
>
> See N64KR at http://KRBuilder.org - Then click on the pics
> See you in Mt. Vernon - 2006 - KR Gathering
> There is a time for building and a time for FLYING and the time for
building
> is over.
> Daniel R. Heath - Lexington, SC
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> please see other KRnet info at http://www.krnet.org/info.html





KR> battery had bulged

2008-10-12 Thread Ron Freiberger
That 5.4 Amp Charge rate is a rel tipoff.

Ron Freiberger
mail to ronandmar...@earthlink.net 





 This is a UPS (uninteruptable power supply) type battery and is
optimized by a charge rate of  5.4A till it reaches 14.4 to 14.7 volts.
Once fully charged this type of battery must have a charger that either
shuts itself down or goes into a float voltage mode. A





KR> battery had bulged

2008-10-12 Thread Ron Lee

>  I have now flight tested this battery and DO NOT recommend it any 
> longer. Mark
>Langford, I suggest you remove yours and replace it as well as anyone else
>who may have one.


Many RVs use Odyssey batteries:

http://www.odysseybatteries.com/

I use the PC-680

Ron Lee






KR> battery had bulged

2008-10-12 Thread Al Hawkins
I am using the compufire voltage regulator for Harleys designed for
sealed lead acid batteries.


-Original Message-
From: krnet-bounces+awh.hawkins=telus@mylist.net
[mailto:krnet-bounces+awh.hawkins=telus@mylist.net] On Behalf Of
Mark Jones
Sent: October 22, 2005 6:31 AM
To: KRnet
Subject: Re: KR> battery had bulged


The battery is a Power Sonic
http://www.portablepower.com/items/batteries/SLA/1/Powersonic/PS-12180/P
S-12180NB/SL105/35L105S3
PS-12180NB. This is a UPS (uninteruptable power supply) type battery and
is optimized by a charge rate of  5.4A till it reaches 14.4 to 14.7
volts. Once fully charged this type of battery must have a charger that
either shuts itself down or goes into a float voltage mode. A float mode
for this battery is a constant charge range of 13.8 to 13.8 volts
continuously. When held at this voltage the battery will seek it's own
current level and maintain itself in a fully charged condition. I am
running the John Deere dynamo system and this system emits a continuous
charge rate of 14.5 volts. This extra voltage can not be tolerated by
this UPS battery and I speculate that it heated the battery up causing
the bulging of the side. There is a possibility, under these
circumstances that the battery case could rupture/explode while in
flight which would create unwanted circumstances. I promoted this as a
good Sealed Lead Acid Battery to use in our aircraft. I have now flight
tested this battery and DO NOT recommend it any longer. Mark Langford, I
suggest you remove yours and replace it as well as anyone else who may
have one.

Mark Jones (N886MJ)
Wales, WI  USA
E-mail me at flyk...@wi.rr.com
Visit my KR-2S CorvAIRCRAFT web site at
http://mywebpage.netscape.com/n886mj


- Original Message - 
From: "Dan Heath" 
To: 
Sent: Saturday, October 22, 2005 4:16 AM
Subject: KR> battery had bulged


> Mark,
> So, why do you suppose that your battery was Bulged?
>
> See N64KR at http://KRBuilder.org - Then click on the pics See you in 
> Mt. Vernon - 2006 - KR Gathering There is a time for building and a 
> time for FLYING and the time for
building
> is over.
> Daniel R. Heath - Lexington, SC 
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net 
> please see other KRnet info at http://www.krnet.org/info.html



___
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to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
please see other KRnet info at http://www.krnet.org/info.html




KR> battery had bulged

2008-10-12 Thread billsta...@peoplepc.com
I  HAVE A USE  CAR BATTERY FOR MY 1600 CC vw  cost $15  works fine
- Original Message - 
From: "Al Hawkins" 
To: "'KRnet'" 
Sent: Saturday, October 22, 2005 3:34 PM
Subject: RE: KR> battery had bulged


I am using the compufire voltage regulator for Harleys designed for
sealed lead acid batteries.


-Original Message-
From: krnet-bounces+awh.hawkins=telus@mylist.net
[mailto:krnet-bounces+awh.hawkins=telus@mylist.net] On Behalf Of
Mark Jones
Sent: October 22, 2005 6:31 AM
To: KRnet
Subject: Re: KR> battery had bulged


The battery is a Power Sonic
http://www.portablepower.com/items/batteries/SLA/1/Powersonic/PS-12180/P
S-12180NB/SL105/35L105S3
PS-12180NB. This is a UPS (uninteruptable power supply) type battery and
is optimized by a charge rate of  5.4A till it reaches 14.4 to 14.7
volts. Once fully charged this type of battery must have a charger that
either shuts itself down or goes into a float voltage mode. A float mode
for this battery is a constant charge range of 13.8 to 13.8 volts
continuously. When held at this voltage the battery will seek it's own
current level and maintain itself in a fully charged condition. I am
running the John Deere dynamo system and this system emits a continuous
charge rate of 14.5 volts. This extra voltage can not be tolerated by
this UPS battery and I speculate that it heated the battery up causing
the bulging of the side. There is a possibility, under these
circumstances that the battery case could rupture/explode while in
flight which would create unwanted circumstances. I promoted this as a
good Sealed Lead Acid Battery to use in our aircraft. I have now flight
tested this battery and DO NOT recommend it any longer. Mark Langford, I
suggest you remove yours and replace it as well as anyone else who may
have one.

Mark Jones (N886MJ)
Wales, WI  USA
E-mail me at flyk...@wi.rr.com
Visit my KR-2S CorvAIRCRAFT web site at
http://mywebpage.netscape.com/n886mj


- Original Message - 
From: "Dan Heath" 
To: 
Sent: Saturday, October 22, 2005 4:16 AM
Subject: KR> battery had bulged


> Mark,
> So, why do you suppose that your battery was Bulged?
>
> See N64KR at http://KRBuilder.org - Then click on the pics See you in 
> Mt. Vernon - 2006 - KR Gathering There is a time for building and a 
> time for FLYING and the time for
building
> is over.
> Daniel R. Heath - Lexington, SC 
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net 
> please see other KRnet info at http://www.krnet.org/info.html



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to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
please see other KRnet info at http://www.krnet.org/info.html


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KR> battery had bulged

2008-10-12 Thread Mark Langford
Mark Jones wrote:

> I have now flight tested this battery and DO NOT recommend it any longer.
Mark
> Langford, I suggest you remove yours and replace it as well as anyone else
> who may have one.

H.  My flight test doesn't match your flight test.  My battery is
mounted on the cabin side of the firewall, and I think yours is on the
engine side.  I inspected mine today, and it still looks perfectly new.  Of
course mine might explode at any minute.  Given that the engine side (on my
airplane anyway) is about 80 degrees hotter than the cabin side (not
counting radiation), I'd say I might have a bit of margin left in my case.
Thanks for establishing the upper limit for me though, Mark!  For now I
think I'm good to go, but might look into a regulator that's a little
smarter than the one I have now.

I basically stripped the whole top off of mine today, removing cowling,
forward deck/canopy, and aft deck, so I can do some overdue maintenance.
It's supposed to be crappy for the next few days, so it's a good time for
that sort of thing.  Little stuff like moving the static port (again),
adding a fuel totalizer, making the fuel system totally redundant, and
mounting the auxillary display to my panel for my laptop.  It brought out
all the hangar hounds from around the airport for a look.  "Field stripping"
makes maintenance pretty easy.  See
http://home.hiwaay.net/~langford/05102208m.jpg ...

Mark Langford, Huntsville, Alabama
see KR2S project N56ML at http://home.hiwaay.net/~langford
email to N56ML "at" hiwaay.net
--




KR> battery had bulged

2008-10-12 Thread Mark Jones
 It brought out
> all the hangar hounds from around the airport for a look.  "Field
stripping"
> makes maintenance pretty easy.  See
> http://home.hiwaay.net/~langford/05102208m.jpg ...
>  Mark Langford, Huntsville, Alabama

Now that looks more like a project airplane than a flying airplane.

Mark Jones (N886MJ)
Wales, WI  USA
E-mail me at flyk...@wi.rr.com
Visit my KR-2S CorvAIRCRAFT web site at
http://mywebpage.netscape.com/n886mj





KR> battery had bulged

2008-10-12 Thread Martindale Family
Geday Mark

This is what happened to my battery also when the Kubota regulator failed
(refer archives), I think as a result of overreving the dynamo. The Kubota
dynamo revs should not exceed 4250. I then used a bigger pulley (about 4 1/2
inch dia) to slow it down and have had no further problems. I imagine the
Deere is similiar. Hey, it could be worse.at least your battery buffered
your avionics.

John


The Martindale Family
29 Jane Circuit
Toormina NSW 2452
Australia

ph:  61 2 66 584767
email: johnja...@optusnet.com.au
- Original Message - 
From: "Mark Jones" 
To: "KRnet" 
Sent: Saturday, October 22, 2005 11:30 PM
Subject: Re: KR> battery had bulged


> The battery is a Power Sonic
>
http://www.portablepower.com/items/batteries/SLA/1/Powersonic/PS-12180/PS-12180NB/SL105/35L105S3
> PS-12180NB. This is a UPS (uninteruptable power supply) type battery and
is
> optimized by a charge rate of  5.4A till it reaches 14.4 to 14.7 volts.
Once
> fully charged this type of battery must have a charger that either shuts
> itself down or goes into a float voltage mode. A float mode for this
battery
> is a constant charge range of 13.8 to 13.8 volts continuously. When held
at
> this voltage the battery will seek it's own current level and maintain
> itself in a fully charged condition. I am running the John Deere dynamo
> system and this system emits a continuous charge rate of 14.5 volts. This
> extra voltage can not be tolerated by this UPS battery and I speculate
that
> it heated the battery up causing the bulging of the side. There is a
> possibility, under these circumstances that the battery case could
> rupture/explode while in flight which would create unwanted circumstances.
I
> promoted this as a good Sealed Lead Acid Battery to use in our aircraft. I
> have now flight tested this battery and DO NOT recommend it any longer.
Mark
> Langford, I suggest you remove yours and replace it as well as anyone else
> who may have one.
>
> Mark Jones (N886MJ)
> Wales, WI  USA
> E-mail me at flyk...@wi.rr.com
> Visit my KR-2S CorvAIRCRAFT web site at
> http://mywebpage.netscape.com/n886mj
>
>
> ----- Original Message ----- 
> From: "Dan Heath" 
> To: 
> Sent: Saturday, October 22, 2005 4:16 AM
> Subject: KR> battery had bulged
>
>
> > Mark,
> > So, why do you suppose that your battery was Bulged?
> >
> > See N64KR at http://KRBuilder.org - Then click on the pics
> > See you in Mt. Vernon - 2006 - KR Gathering
> > There is a time for building and a time for FLYING and the time for
> building
> > is over.
> > Daniel R. Heath - Lexington, SC
> > ___
> > Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> > to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> > please see other KRnet info at http://www.krnet.org/info.html
>
>
>
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> please see other KRnet info at http://www.krnet.org/info.html




KR> battery had bulged

2008-10-12 Thread Steve Jacobs
might look into a regulator that's a little smarter than the one I have
now

+

Like most things, battery design has its compromises - electrolyte (gel)
volume, plate area, distance between plates etc.  These parameters
obviously effect size and weight for a given AH capacity and the often
ignored cold cranking capacity (where relevant).

Some batteries are designed to efficiently "store" energy that is
received and delivered at modest (charge / discharge) rates - units
designed for Solar and UPS applications generally fall in this category
and are very effective provided they are not subjected to high charge /
discharge rates.  The acceptable charge rate (in this case) is more of a
trickle charge, but certainly not much over C/10 and the acceptable
discharge rate is adequate to deliver the full (stored) capacity over a
period of time.

Whereas we can control the charge rate and solve most of the battery
damage type problems, cranking an engine is very demanding in terms of
current draw, if the battery is not designed for this, its life will be
short. 

Subjecting the battery to a higher (than spec) charge (or discharge?)
rate is more likely to cause damage from overheating, than high temps in
the general environment.

Steve
Zambia






KR> battery had bulged

2008-10-12 Thread Dan Heath
That's why he built it that way, so he could always have a project.  LOL,
but it is probably true. 

See N64KR at http://KRBuilder.org - Then click on the pics 
See you in Mt. Vernon - 2006 - KR Gathering
There is a time for building and a time for FLYING and the time for building
is over.
Daniel R. Heath - Lexington, SC
---Original Message---

From: Mark Jones
List-Post: krnet@list.krnet.org
Date: 10/22/05 21:06:43
To: KRnet
Subject: Re: KR> battery had bulged

  It brought out
> all the hangar hounds from around the airport for a look.  "Field
stripping"
> makes maintenance pretty easy.  See
> http://home.hiwaay.net/~langford/05102208m.jpg ...
>  Mark Langford, Huntsville, Alabama

Now that looks more like a project airplane than a flying airplane.

Mark Jones (N886MJ)
Wales, WI  USA
E-mail me at flyk...@wi.rr.com
Visit my KR-2S CorvAIRCRAFT web site at
http://mywebpage.netscape.com/n886mj



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KR> battery had bulged

2008-10-12 Thread phil brookman
yes over voltage can cook other stuff too
radio
trans pon
some ign systems
i am just figuring a good way to protect my stuff
p
- Original Message -
From: "Steve Jacobs" 
To: "'KRnet'" 
Sent: Sunday, October 23, 2005 5:41 PM
Subject: KR> battery had bulged


> might look into a regulator that's a little smarter than the one I have
> now
>
> +
>
> Like most things, battery design has its compromises - electrolyte (gel)
> volume, plate area, distance between plates etc.  These parameters
> obviously effect size and weight for a given AH capacity and the often
> ignored cold cranking capacity (where relevant).
>
> Some batteries are designed to efficiently "store" energy that is
> received and delivered at modest (charge / discharge) rates - units
> designed for Solar and UPS applications generally fall in this category
> and are very effective provided they are not subjected to high charge /
> discharge rates.  The acceptable charge rate (in this case) is more of a
> trickle charge, but certainly not much over C/10 and the acceptable
> discharge rate is adequate to deliver the full (stored) capacity over a
> period of time.
>
> Whereas we can control the charge rate and solve most of the battery
> damage type problems, cranking an engine is very demanding in terms of
> current draw, if the battery is not designed for this, its life will be
> short.
>
> Subjecting the battery to a higher (than spec) charge (or discharge?)
> rate is more likely to cause damage from overheating, than high temps in
> the general environment.
>
> Steve
> Zambia
>
>
>
>
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> please see other KRnet info at http://www.krnet.org/info.html
>
>
> --
> No virus found in this incoming message.
> Checked by AVG Anti-Virus.
> Version: 7.0.344 / Virus Database: 267.12.4/142 - Release Date: 18/10/2005
>
>


I am using the free version of SPAMfighter for private users.
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KR> battery had bulged

2008-10-12 Thread Al Hawkins
I am using the Compufire Harley series regulator, it disconnects the
charging voltage when the battery is full.
It is not cheap at $83, but it works great.

55121 22 AMP 1981-1988 Black Finned 
Big Twin Case, OE P/N 74516-86

I now have 52 hours on the plane and my Panasonic 17 AH battery is still
working like new, the Panasonic battery can be used to start engines per
spec sheet.

Al Hawkins
KR2 C-GDPU
Port Coquitlam, B.C.
Canada

http://www3.telus.net/public/a4a19967/index.html


-Original Message-
From: krnet-boun...@mylist.net [mailto:krnet-boun...@mylist.net] On
Behalf Of Steve Jacobs
Sent: October 23, 2005 9:41 AM
To: 'KRnet'
Subject: KR> battery had bulged


might look into a regulator that's a little smarter than the one I have
now

+

Like most things, battery design has its compromises - electrolyte (gel)
volume, plate area, distance between plates etc.  These parameters
obviously effect size and weight for a given AH capacity and the often
ignored cold cranking capacity (where relevant).

Some batteries are designed to efficiently "store" energy that is
received and delivered at modest (charge / discharge) rates - units
designed for Solar and UPS applications generally fall in this category
and are very effective provided they are not subjected to high charge /
discharge rates.  The acceptable charge rate (in this case) is more of a
trickle charge, but certainly not much over C/10 and the acceptable
discharge rate is adequate to deliver the full (stored) capacity over a
period of time.

Whereas we can control the charge rate and solve most of the battery
damage type problems, cranking an engine is very demanding in terms of
current draw, if the battery is not designed for this, its life will be
short. 

Subjecting the battery to a higher (than spec) charge (or discharge?)
rate is more likely to cause damage from overheating, than high temps in
the general environment.

Steve
Zambia

X-SM-SEEN-40BD0F1D: 23.10.05 14:17:40
X-SM-From: jayq...@microlink.zm+-
X-SM-SPAMMARK: @WL
X-SM-SPAMRATE: 0




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