KR> composite how-to

2016-05-31 Thread billjacobs...@yahoo.com






I appreciate it. I want to eventually?do the engine cover.on my Sonerai 
2LTake CareBill Jacobs


-- Original message--From: Mark Langford via KRnet Date: Mon, May 30, 
2016 8:29 PMTo: KRnet;Cc: Mark Langford;Subject:KR> composite how-toBill Jacobs 
wrote: > What do you consider the best book on carbon fiber in a how to book 
for dyi?I don't think I have a book specific to carbon fiber...it's done the 
same way as fiberglass...mix up epoxy, wet out the carbon fiber, and apply.  
The biggest difference is that carbon fiber is stiffer and less likely to 
follow curves, and since it's black, it's more difficult to ascertain if it's 
completely wet out.  Other than that, it's about the same as fiberglassing.  
There's a lot on fiberglassing shown in the links given at www.n56ml.com, 
particularly wings, vertical and horizontal stabs, control surfaces, fwd and 
aft decks, etc.One aid to all composite work is to use clear "builder's 
plastic" to define the exact shape you need (with a Sharpie), and then cut it 
out with a couple of inches extra around the edges, then wet out the cloth 
directly on the plastic.  That way when you pick it up off the table to 
transfer it to the part, it will retain its shape and not change dimension or 
weave orientation.There are several examples of that on my web page also.  
The spinner page shows that pretty clearly, at http://www.n56ml.com/spinner/ 
.The KR builder's manual gives some good tips on how to do trailing edges and 
sharp corners.  I'm sure there are also many others in the projects listed on 
www.krnet.org .If you're talking about actual design work with carbon fiber, 
it's not trivial...but I can think of nowhere on a KR where you'd need that, 
unless you're going to do something radical like carbon fiber spars.Mark 
LangfordML at 
N56ML.comhttp://www.n56ml.com___Search
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KR> composite how-to

2016-05-30 Thread rbaalman at cox.net

> Bill Jacobs wrote:
>  > What do you consider the best book on carbon fiber in a how to book 
> for dyi?
> In addition to what Mark mentioned, when working with CF, it is stiff, but 
> when you use a heat gun or hair dryer on it and the resin, the CF lays out 
> nicely to about any curve and allows the excess resin to be squeegeed off. 
> Also, 1.5 oz or lighter FB deck cloth will gve a virtually pinhole free 
> surface.
Roger Baalman
rbaalman at cox.net
>



KR> composite how-to

2016-05-30 Thread Mark Langford
Bill Jacobs wrote:

 > What do you consider the best book on carbon fiber in a how to book 
for dyi?

I don't think I have a book specific to carbon fiber...it's done the 
same way as fiberglass...mix up epoxy, wet out the carbon fiber, and 
apply.  The biggest difference is that carbon fiber is stiffer and less 
likely to follow curves, and since it's black, it's more difficult to 
ascertain if it's completely wet out.  Other than that, it's about the 
same as fiberglassing.  There's a lot on fiberglassing shown in the 
links given at www.n56ml.com, particularly wings, vertical and 
horizontal stabs, control surfaces, fwd and aft decks, etc.

One aid to all composite work is to use clear "builder's plastic" to 
define the exact shape you need (with a Sharpie), and then cut it out 
with a couple of inches extra around the edges, then wet out the cloth 
directly on the plastic.  That way when you pick it up off the table to 
transfer it to the part, it will retain its shape and not change 
dimension or weave orientation.There are several examples of that on 
my web page also.  The spinner page shows that pretty clearly, at 
http://www.n56ml.com/spinner/ .

The KR builder's manual gives some good tips on how to do trailing edges 
and sharp corners.  I'm sure there are also many others in the projects 
listed on www.krnet.org .

If you're talking about actual design work with carbon fiber, it's not 
trivial...but I can think of nowhere on a KR where you'd need that, 
unless you're going to do something radical like carbon fiber spars.

Mark Langford
ML at N56ML.com
http://www.n56ml.com