Re: Build log of sorts for a 1200 upgrade to CNC

2011-07-05 Thread Art Ransom
When slaving   A to X, I suspect that your problem is that both motors  are 
turning the same direction.  One should turn clockwise and the other counter 
clockwise.  You built one CNC router why not build an indexer from scratch 
with the strength needed for the job.

From: "Chainlink" 
To: "Legacy Ornamental Mills" 
Sent: Tuesday, July 05, 2011 8:24 PM
Subject: Build log of sorts for a 1200 upgrade to CNC



I thought that after the chat in the All New Members thread that I
would actually attempt to convert my 1200 to CNC, since it may be of
great interest to some of the members.

On one hand, I hate to reinvent the wheel and try to replicate the
work already done by Legacy; I have a certain amount of guilt about
this. On the other hand, the CNC upgrade was something like $4000 and
is no longer offered by Legacy, so I'm going to modify my machine in
the way that I see fit.

I'd like to explain where I came from to get to where I am today,
ready to make this CNC conversion. I was one of the early adopters of
the Carvewright when it was first released to Sears. The machine can
do truly amazing work that makes me jump up and down with joy...when
it works. The other times, and this usually means as soon as I accept
a paid job for some CNC project, the machine breaks down in some
obscure way and much swearing ensues, followed by opening my wallet to
replace parts. In addition to reliabilty, my machine is not capable of
routing a round hole. Most of my work tends to be vector cuts(wooden
gears, trophies, etc.), so this lack of precision is disturbing.

With this dubious history in mind, I decided to build a second CNC
machine from scratch so that I had a reliable backup that was
inherently more precise. I decided to build a Rockcliff Model D based
on the ease of use of the plans and the cheap to make rail system. One
feature of the Rockcliff D is that it has two stepper motors running
the X-axis, the A-axis slaved to the X-axis. My machine was built
entirely out of MDF and I was quite happy with the accuracy of my
work. Everything was working according to plan until the day I hooked
up Mach 3 and tested the different axes. During the test, the X-axis
and its slave moved in opposite directions, tearing the gantry apart,
ruining the entire build. I think the problem was either the type of
cable I used(unshielded) to run from the motors or a weak parallel
port on my PC (though I don't understand how direction could get
messed up like that, it should have been just missed steps).

So, there my broken machine sat for a year, $1000+ dollars invested in
lead screws, steppers and drivers. Now we have arrived at this summer,
and I had a new CNC project to work on, 6 trophies for the YMCA
triathlon. I whipped them out on the carvewright and sure enough, it
broke down with 2 to carve! I managed to solve the problem and
finished the carvings, but I realized something important. Building
another 3-axis machine doesn't really help me do anything different
from my current capabilities with the Carvewright (when it works). My
money and time would better serve me by adding something new to my
toolbox, and that is ultimately why I've decided to try to apply CNC
to the legacy.

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Re: Monthly Challenge

2011-07-05 Thread cole andrews
definetely small stuff ,I am lucky to get a day maybe two of shop time  a month.

On Tue, Jul 5, 2011 at 10:00 PM, Tim Krause  wrote:
> Small stuff, I don't want budget to be an issue or a long drawn out
> time consuming project to prevent people from even starting.   How many
> people can build entertainment centers just for the fun of it :-).  If there
> is enough committed people we can gather project ideas and use those as
> challenges.
>
> -Tim
>
>
> - Original Message -
> From: Jeff Becker
> To: legacy-ornamental-mills@googlegroups.com
> Sent: Tuesday, July 05, 2011 6:40 PM
> Subject: Re: Monthly Challenge
> It is funny that you mentioned a clock, I just started working on a clock.
>  I made a wood gear clock that I got at a tool show a couple years ago, I
> have started working on making both the gears and a cabinet on the cnc, but
> it will be more like a grand fathers clock and will take more than a month.
>
> 
> From: "Tim Krause" 
> To: Legacy-Ornamental-Mills@googlegroups.com
> Sent: Tuesday, July 5, 2011 9:30:18 PM
> Subject: Monthly Challenge
>
> Hello All,
>
> I'm really curious if we created a monthly challenge if anyone would
> participate.   I could see a challenge where you are asked to create a
> project like a clock and post pictures by the end of each month.  There's
> really no winner or loser, but more of a chance to get more than one person
> working on the same thing.  That way sharing the frustrations or tricks
> needed to make the project could help others learn and inspire other to dust
> off the idle machines and try something new.  Maybe it could go as far as
> making plans and demonstrating a project and then the members can show us
> their own versions of the project.  Are we as a group too clever to get
> involved in games like this?  I know he have a lot of beginners lurking and
> this might be a way to get them out in the open.
>
> -Tim
>
>
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Re: Monthly Challenge

2011-07-05 Thread Jeff Becker
I see you trying to get more people trying to put in their 2 cents worth in the 
group. And I do think it is a good idea, so let see how many suggestions for 
projects you can get. I will start, the last Harry Potter movie is about to 
come out and I have seen several wands made on the Legacy, so how about a wand, 
or a cane? 

- Original Message -
From: "Tim Krause"  
To: legacy-ornamental-mills@googlegroups.com 
Sent: Tuesday, July 5, 2011 10:00:37 PM 
Subject: Re: Monthly Challenge 


Small stuff, I don't want budget to be an issue or a long drawn out time 
consuming project to prevent people from even starting. How many people can 
build entertainment centers just for the fun of it :-). If there is enough 
committed people we can gather project ideas and use those as challenges. 

-Tim 



- Original Message - 
From: Jeff Becker 
To: legacy-ornamental-mills@googlegroups.com 
Sent: Tuesday, July 05, 2011 6:40 PM 
Subject: Re: Monthly Challenge 


It is funny that you mentioned a clock, I just started working on a clock. I 
made a wood gear clock that I got at a tool show a couple years ago, I have 
started working on making both the gears and a cabinet on the cnc, but it will 
be more like a grand fathers clock and will take more than a month. 


- Original Message -
From: "Tim Krause" < artmarb...@comcast.net > 
To: Legacy-Ornamental-Mills@googlegroups.com 
Sent: Tuesday, July 5, 2011 9:30:18 PM 
Subject: Monthly Challenge 


Hello All, 

I'm really curious if we created a monthly challenge if anyone would 
participate. I could see a challenge where you are asked to create a project 
like a clock and post pictures by the end of each month. There's really no 
winner or loser, but more of a chance to get more than one person working on 
the same thing. That way sharing the frustrations or tricks needed to make the 
project could help others learn and inspire other to dust off the idle machines 
and try something new. Maybe it could go as far as making plans and 
demonstrating a project and then the members can show us their own versions of 
the project. Are we as a group too clever to get involved in games like this? I 
know he have a lot of beginners lurking and this might be a way to get them out 
in the open. 

-Tim 


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Re: Monthly Challenge

2011-07-05 Thread Tim Krause
Small stuff, I don't want budget to be an issue or a long drawn out time 
consuming project to prevent people from even starting.   How many people can 
build entertainment centers just for the fun of it :-).  If there is enough 
committed people we can gather project ideas and use those as challenges.

-Tim

  - Original Message - 
  From: Jeff Becker 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Tuesday, July 05, 2011 6:40 PM
  Subject: Re: Monthly Challenge


  It is funny that you mentioned a clock, I just started working on a clock.  I 
made a wood gear clock that I got at a tool show a couple years ago, I have 
started working on making both the gears and a cabinet on the cnc, but it will 
be more like a grand fathers clock and will take more than a month.



--
  From: "Tim Krause" 
  To: Legacy-Ornamental-Mills@googlegroups.com
  Sent: Tuesday, July 5, 2011 9:30:18 PM
  Subject: Monthly Challenge


  Hello All, 

  I'm really curious if we created a monthly challenge if anyone would 
participate.   I could see a challenge where you are asked to create a project 
like a clock and post pictures by the end of each month.  There's really no 
winner or loser, but more of a chance to get more than one person working on 
the same thing.  That way sharing the frustrations or tricks needed to make the 
project could help others learn and inspire other to dust off the idle machines 
and try something new.  Maybe it could go as far as making plans and 
demonstrating a project and then the members can show us their own versions of 
the project.  Are we as a group too clever to get involved in games like this?  
I know he have a lot of beginners lurking and this might be a way to get them 
out in the open.

  -Tim


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Re: Build log of sorts for a 1200 upgrade to CNC

2011-07-05 Thread Tim Krause
I have to chuckle because your story is like so many people that have made
the trek down cnc lane.   It was a good idea but some details got in the way
and the parts got put on a shelf but the desire never went away.   Look at
it this way, your not reinventing the wheel, but perfecting the cnc
application on the manual platform.  Unfortunately you might find that the
platform is the reason the upgrades are no longer offered.

Here's an idea for the Legacy,  I originally considered a design that used a
jackscrew and two racks on the legacy.   Simple old school strong design.
How are you going to deal with the friction and wear of the delrin bushings?
Do you have the z-axis upgrade or will you be taking parts from the
rockcliff?  Are you going to manually tilt the bed?  What's your budget on
this project?  Let's talks this out and see where it goes.

-Tim




- Original Message - 
From: "Chainlink" 
To: "Legacy Ornamental Mills" 
Sent: Tuesday, July 05, 2011 6:24 PM
Subject: Build log of sorts for a 1200 upgrade to CNC


> I thought that after the chat in the All New Members thread that I
> would actually attempt to convert my 1200 to CNC, since it may be of
> great interest to some of the members.
>
> On one hand, I hate to reinvent the wheel and try to replicate the
> work already done by Legacy; I have a certain amount of guilt about
> this. On the other hand, the CNC upgrade was something like $4000 and
> is no longer offered by Legacy, so I'm going to modify my machine in
> the way that I see fit.
>
>

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Re: Monthly Challenge

2011-07-05 Thread Jeff Becker
It is funny that you mentioned a clock, I just started working on a clock. I 
made a wood gear clock that I got at a tool show a couple years ago, I have 
started working on making both the gears and a cabinet on the cnc, but it will 
be more like a grand fathers clock and will take more than a month. 


- Original Message -
From: "Tim Krause"  
To: Legacy-Ornamental-Mills@googlegroups.com 
Sent: Tuesday, July 5, 2011 9:30:18 PM 
Subject: Monthly Challenge 


Hello All, 

I'm really curious if we created a monthly challenge if anyone would 
participate. I could see a challenge where you are asked to create a project 
like a clock and post pictures by the end of each month. There's really no 
winner or loser, but more of a chance to get more than one person working on 
the same thing. That way sharing the frustrations or tricks needed to make the 
project could help others learn and inspire other to dust off the idle machines 
and try something new. Maybe it could go as far as making plans and 
demonstrating a project and then the members can show us their own versions of 
the project. Are we as a group too clever to get involved in games like this? I 
know he have a lot of beginners lurking and this might be a way to get them out 
in the open. 

-Tim 


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RE: Monthly Challenge

2011-07-05 Thread Groovy Wood LLC
Maybe quarterly would be better unless they are smaller projects/

 

Thanks

Greg 

 

From: legacy-ornamental-mills@googlegroups.com
[mailto:legacy-ornamental-mills@googlegroups.com] On Behalf Of Tim Krause
Sent: Tuesday, July 05, 2011 9:30 PM
To: Legacy-Ornamental-Mills@googlegroups.com
Subject: Monthly Challenge

 

Hello All, 

 

I'm really curious if we created a monthly challenge if anyone would
participate.   I could see a challenge where you are asked to create a
project like a clock and post pictures by the end of each month.  There's
really no winner or loser, but more of a chance to get more than one person
working on the same thing.  That way sharing the frustrations or tricks
needed to make the project could help others learn and inspire other to dust
off the idle machines and try something new.  Maybe it could go as far as
making plans and demonstrating a project and then the members can show us
their own versions of the project.  Are we as a group too clever to get
involved in games like this?  I know he have a lot of beginners lurking and
this might be a way to get them out in the open.

 

-Tim

 

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Monthly Challenge

2011-07-05 Thread Tim Krause
Hello All, 

I'm really curious if we created a monthly challenge if anyone would 
participate.   I could see a challenge where you are asked to create a project 
like a clock and post pictures by the end of each month.  There's really no 
winner or loser, but more of a chance to get more than one person working on 
the same thing.  That way sharing the frustrations or tricks needed to make the 
project could help others learn and inspire other to dust off the idle machines 
and try something new.  Maybe it could go as far as making plans and 
demonstrating a project and then the members can show us their own versions of 
the project.  Are we as a group too clever to get involved in games like this?  
I know he have a lot of beginners lurking and this might be a way to get them 
out in the open.

-Tim

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Build log of sorts for a 1200 upgrade to CNC

2011-07-05 Thread Chainlink
I thought that after the chat in the All New Members thread that I
would actually attempt to convert my 1200 to CNC, since it may be of
great interest to some of the members.

On one hand, I hate to reinvent the wheel and try to replicate the
work already done by Legacy; I have a certain amount of guilt about
this. On the other hand, the CNC upgrade was something like $4000 and
is no longer offered by Legacy, so I'm going to modify my machine in
the way that I see fit.

I'd like to explain where I came from to get to where I am today,
ready to make this CNC conversion. I was one of the early adopters of
the Carvewright when it was first released to Sears. The machine can
do truly amazing work that makes me jump up and down with joy...when
it works. The other times, and this usually means as soon as I accept
a paid job for some CNC project, the machine breaks down in some
obscure way and much swearing ensues, followed by opening my wallet to
replace parts. In addition to reliabilty, my machine is not capable of
routing a round hole. Most of my work tends to be vector cuts(wooden
gears, trophies, etc.), so this lack of precision is disturbing.

With this dubious history in mind, I decided to build a second CNC
machine from scratch so that I had a reliable backup that was
inherently more precise. I decided to build a Rockcliff Model D based
on the ease of use of the plans and the cheap to make rail system. One
feature of the Rockcliff D is that it has two stepper motors running
the X-axis, the A-axis slaved to the X-axis. My machine was built
entirely out of MDF and I was quite happy with the accuracy of my
work. Everything was working according to plan until the day I hooked
up Mach 3 and tested the different axes. During the test, the X-axis
and its slave moved in opposite directions, tearing the gantry apart,
ruining the entire build. I think the problem was either the type of
cable I used(unshielded) to run from the motors or a weak parallel
port on my PC (though I don't understand how direction could get
messed up like that, it should have been just missed steps).

So, there my broken machine sat for a year, $1000+ dollars invested in
lead screws, steppers and drivers. Now we have arrived at this summer,
and I had a new CNC project to work on, 6 trophies for the YMCA
triathlon. I whipped them out on the carvewright and sure enough, it
broke down with 2 to carve! I managed to solve the problem and
finished the carvings, but I realized something important. Building
another 3-axis machine doesn't really help me do anything different
from my current capabilities with the Carvewright (when it works). My
money and time would better serve me by adding something new to my
toolbox, and that is ultimately why I've decided to try to apply CNC
to the legacy.

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