Re: Finger joints on the REVO

2024-01-20 Thread Tim Ziegler 
great to have all the details.

Kind Regards,

Timothy J. Ziegler
Ziegler WoodWork & Specialty
Ziegler Laser Worx LLC
14171 160th Ave.
Foreston MN 56330

320-294-5798 shop
320-630-2243 cell


On Sat, Jan 20, 2024 at 5:01 PM cdkr...@gmail.com 
wrote:

> Forgot to mention...those slots for the shelves are French dovetail
> (sliding dovetail) and the mail parts were hand planed with a
> Stanley 444 dovetail plane.  Fun.
>
> DanK
> On Saturday, January 20, 2024 at 5:35:53 PM UTC-5 cdkr...@gmail.com wrote:
>
>> Some frustrating dilly dallying around with cheap plywood finally
>>  motivated me to plane some more "junk wood" cherry and make
>>  all the drawers of solid wood. I'll not make that mistake again!
>> This cuts SO beautifully with no tear out, no backers, no scoring.
>> I'm working through making 25 little drawers to fit in the case,
>> 16 small ones and 9 larger ones. I'll have couple more pictures
>> and perhaps a video of this process. The accuracy is almost
>> unbelievable if one is careful.  These pictures show the assembled
>> case (less shelves) waiting for warm day to spray lacquer and a
>> little jig for squaring up the parts for pinning with 2 -23 ga pins to
>> hold a bundle of four.  The bundling makes quick work of cutting
>>  the fingers on the REVO using the ruler to verify index spacing of
>> turning the crank.
>>
>> [image: Capture1.PNG]  [image: Capture.PNG]
>> DanK
>>
>> On Monday, January 8, 2024 at 8:55:52 PM UTC-5 Tim Ziegler wrote:
>>
>>> Thanks Dan,
>>>
>>> Very interesting. That's how I envisioned it by what you explained.
>>> great job and so glad it's working out like you hoped.
>>> Keep me posted in how it goes. It appears to be more meticulous than my
>>> Omni Jig however.
>>> I still want to do it just so I can say I did. loll
>>>
>>> Keep up the great work Dan.
>>>
>>>
>>> Kind Regards,
>>>
>>> Timothy J. Ziegler
>>> Ziegler WoodWork & Specialty
>>> Ziegler Laser Worx LLC
>>> 14171 160th Ave.
>>> Foreston MN 56330
>>>
>>> 320-294-5798 <(320)%20294-5798> shop
>>> 320-630-2243 <(320)%20630-2243> cell
>>>
>>>
>>> On Mon, Jan 8, 2024 at 4:02 PM cdkr...@gmail.com 
>>> wrote:
>>>
 There was interest in how I used the REVO to cut finger joints.  So
 here are some pictures:
 [image: Capture.PNG]  [image: Capture4.PNG]
 [image: Capture2.PNG]

 [image: Capture3.PNG]

 Using a 1/2" straight bit and the REVO frame ruler to verify
 positioning of 4 crank turns for indexing, I cut two joints at a time with
 the bundles offset 1/2".  Then turn them over and reset for the other two
 joints.  It works out the best to pin the two sides together and the top
 and bottom together in the orientation they will be assembled, then offset
 those "bundles" under the clamps. I use the triangle marking system to keep
 track of orientation.

 The first clamp setup was very awkward because of clearance issues.  So
 I reworked the clamping idea using my shop clamp system started and
 expanded from Shopsmith.system. The second picture shows it to be much
 handier.

 The other pictures show how accurate the results are.  I used no backer
 board, but you can see that I did score a line where the bit exits.  Clean.

 Next up, a whole bunch of drawers.
 DanK

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Re: Finger joints on the REVO

2024-01-20 Thread cdkr...@gmail.com 
Forgot to mention...those slots for the shelves are French dovetail 
(sliding dovetail) and the mail parts were hand planed with a 
Stanley 444 dovetail plane.  Fun.

DanK
On Saturday, January 20, 2024 at 5:35:53 PM UTC-5 cdkr...@gmail.com wrote:

> Some frustrating dilly dallying around with cheap plywood finally
>  motivated me to plane some more "junk wood" cherry and make
>  all the drawers of solid wood. I'll not make that mistake again!  
> This cuts SO beautifully with no tear out, no backers, no scoring.  
> I'm working through making 25 little drawers to fit in the case, 
> 16 small ones and 9 larger ones. I'll have couple more pictures 
> and perhaps a video of this process. The accuracy is almost 
> unbelievable if one is careful.  These pictures show the assembled 
> case (less shelves) waiting for warm day to spray lacquer and a 
> little jig for squaring up the parts for pinning with 2 -23 ga pins to 
> hold a bundle of four.  The bundling makes quick work of cutting
>  the fingers on the REVO using the ruler to verify index spacing of 
> turning the crank.
>
> [image: Capture1.PNG]  [image: Capture.PNG]
> DanK
>
> On Monday, January 8, 2024 at 8:55:52 PM UTC-5 Tim Ziegler wrote:
>
>> Thanks Dan,
>>
>> Very interesting. That's how I envisioned it by what you explained. 
>> great job and so glad it's working out like you hoped.
>> Keep me posted in how it goes. It appears to be more meticulous than my  
>> Omni Jig however. 
>> I still want to do it just so I can say I did. loll
>>
>> Keep up the great work Dan. 
>>
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 <(320)%20294-5798> shop
>> 320-630-2243 <(320)%20630-2243> cell
>>
>>
>> On Mon, Jan 8, 2024 at 4:02 PM cdkr...@gmail.com  
>> wrote:
>>
>>> There was interest in how I used the REVO to cut finger joints.  So here 
>>> are some pictures:
>>> [image: Capture.PNG]  [image: Capture4.PNG]
>>> [image: Capture2.PNG]
>>>
>>> [image: Capture3.PNG]
>>>
>>> Using a 1/2" straight bit and the REVO frame ruler to verify positioning 
>>> of 4 crank turns for indexing, I cut two joints at a time with the bundles 
>>> offset 1/2".  Then turn them over and reset for the other two joints.  It 
>>> works out the best to pin the two sides together and the top and bottom 
>>> together in the orientation they will be assembled, then offset those 
>>> "bundles" under the clamps. I use the triangle marking system to keep track 
>>> of orientation. 
>>>
>>> The first clamp setup was very awkward because of clearance issues.  So 
>>> I reworked the clamping idea using my shop clamp system started and 
>>> expanded from Shopsmith.system. The second picture shows it to be much 
>>> handier.  
>>>
>>> The other pictures show how accurate the results are.  I used no backer 
>>> board, but you can see that I did score a line where the bit exits.  Clean.
>>>
>>> Next up, a whole bunch of drawers.
>>> DanK
>>>
>>> -- 
>>>
>> You received this message because you are subscribed to the Google Groups 
>>> "Legacy Ornamental Mills" group.
>>> To unsubscribe from this group and stop receiving emails from it, send 
>>> an email to legacy-ornamental...@googlegroups.com.
>>> To view this discussion on the web visit 
>>> https://groups.google.com/d/msgid/legacy-ornamental-mills/564d3420-93d4-4835-bf0c-86d068b8800cn%40googlegroups.com
>>>  
>>> 
>>> .
>>>
>>

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