Re: [MBZ] 1987 300TDT (W124) Climate Control Problems

2005-11-04 Thread Mike Boerner
Steve,
Sounds like vacuum pods to me.  And it sounds, from memory, like the system
may be operating normally with the exception of the center pod.  As for the
need for the breakout box, I was able to work around it with the test
instructions and an inexpensive VOM.  For both 123 and 124 models, the
instructions include wire harness test points, test mode, and pass/fail
parameters.  If you need more of a hint, I'll hunt around for my markup, but
you should be able to discern which component, associated power supply,
ground, or signal wire is being tested in each step, to fault isolate
without the breakout box.
Mike Boerner
87 300SDL 125kmi
87 300D 130kmi




Re: [MBZ] dieselvolk swarm soybean oil section at Costco today

2005-10-21 Thread Mike Boerner
Chris wrote:
If I buy a million twinkies and feed them to my
parakeets, the govt won't give a shit. Just like If I
buy 200+ lbs of VO and feed it to my car.

I write: Twinkies??? Will our diesels run on twinkies?  That'd be great,
because there seems to be an inexhaustible supply of twinkies on the planet.
For those from the Philadelphia area, TastyKake Krimpets would probably
serve as a suitable substitute (if you could wrest them from their owners).
Next stop, Krispy Kreme Oel.  These half-baked ideas should provide ample
fuel for flame throwing, thereby reducing the cost of diesel fuel worldwide!

Regards,
Mike Boerner
87 300SDL 125K
87 300D  130K




[MBZ] Trigger points

2005-09-12 Thread Mike Boerner
Seems like the FI points themselves didn't fail on my '75 450SEL, but I do
remember replacing the wires that went to each set.  Probably cleaned the
points of pitting as well.  The ignition points, on the other hand, burnt up
on a daily basis, from crankcase fumes leaking past the distributor shaft
seal.  Wish I'd been able to figure that out on my own, but my techs kept it
a week before getting back to me with the bad news-a $700 distributor back
in about 1986.  When a catalytic converter (I believe it was ONLY $1200 per
side back then!) went while I was still mulling over the distributor shaft
seal issue, so did the car.  Replaced it with our first diesel 300TD wagon,
with nary a problem after.  Funny thing was that the 450SEL  ran extremely
smoothly for the one day or so that it took to foul the ignition points, and
reached 20mpg on the road.  Once it became clear how unnecessarily
mechanical and unreliable the chain of events was to fire a cylinder, it
wasn't much of a decision to dump it.




[MBZ] W124 sunroof kaput

2005-09-08 Thread Mike Boerner
Dave,
You wrote:
There's a bar that goes across the width, on the rear of the opening... the
left side moves back, the right side stays put. Right now it's stuck/jammed
in the popped-up state, which I guess is better than wide open, but still
doesn't make the car useful in wet weather.

If you can remove either the polished track cover (rear three screws on the
side that won't move), or the outer roof panel (scribe the bolt head
positions first), you'll find the broken pieces of plastic/pot metal
obstructing movement of the slide in the track.  Remove the pieces and you
may be able to close the roof.  The manual doesn't provide any instruction
at all for this operation, you're sort of on your own.  Probably why most
folks find it necessary to consult an experienced shop for repair.

Mike Boerner
87 300 sdl/d, 125k/130k

P.S. If you're Dave Meimann, You can probably do this, as you beat my time
replacing the climate control vacuum motors by at least a factor of two,
maybe more.




Re: [MBZ] hard to start cold

2005-09-08 Thread Mike Boerner
George,
I don't remember if there was a thermostat-controlled flap in the air
snorkel on your car or not.  If so, it may not be open.  I agree with Peter
that it sounds like a new air filter, but you might be able to verify by
reading vacuum from a port above the throttle plates, with air cleaner on
and off.
Mike Boerner
diesels now, 1987s, 300 sdl/d 125/130k




[MBZ] W124 sunroof kaput

2005-09-07 Thread Mike Boerner
Gabriel,
Mine went about two years ago, same symptoms.  Fixed it myself, but the
parts aren't inexpensive.  Look at the sunroof RR procedure in the manual,
it'll get you far enough into removal so you can see what's wrong, and how
to remove the sunroof.  ( This involves popping the sunroof headliner loose
at the front with a flat bladed object, and sliding it forward til it's
free).  IIRC, the failed parts appear to be approximately $5 worth of
plastic, namely an item that serves as a ramp for the pop-up feature
(probably the angle bracket, although I don't have the parts catalog.  You
should buy and install both sides at the same time, as you don't want to do
this job twice.  I think I wound up with a parts cost of $300-$400, from EMB
in Fairfax, VA, at good prices.  The only problem I had was that one of the
parts came fully dressed, i.e., with piece parts attached, and I had ordered
the piece parts as well, due to the uncertainty caused by the part
number/nomenclature changes associated with the new design.  I found I was
able to work around the special tool requirement (I believe a screw and
wedges served the function), but I also scribed the position of every
adjustment bolt to aid in its reassembly/adjustment.
Exclusive of awaiting parts time, this repair consumed the better part of an
entire day (once you've removed the headliner, you should be able to figure
out how to lower the roof-I remember removing the roof panel, removing the
broken brackets, then re-inserting the roof panel, shimming at the front
sides to match the outside contour, and taping it shut for about a week til
I ordered parts).  Maybe I'll get it done it in 1/2 the time when my 300 sdl
sunroof goes.  Maybe not, judging by how little I can recall now!
Mike Boerner
87 300sdl, 87 300d, 01 320ml




[MBZ] hard to start cold

2005-09-06 Thread Mike Boerner
How tight should the choke be at that temp? should it be closed all the
way(2.4 mm openening)

George,
I'm pretty sure there's a specified choke gap adjustment.  That said, the
choke gap clearance depends on the choke heater covers being set at their
index marks, the choke actuating rods (tensioned by the choke heater cover)
being set correctly (at the rod/setscrew interface at the top of the rod),
and the choke vacuum pull-off being set correctly (locknut and set-screw in
vicinity of rod).  This should only take a week or so to straighten out.
Good luck.
Mike Boerner
87 300sdl 125K; 87 300d 135k; 01 320ml 38k




Re: [MBZ] No torque (was 72 250 no vacuum advance)

2005-08-20 Thread Mike Boerner
George,
There is another ignition failure mode that's intermittent, but I don't
think it's your problem.  You may want to note it for future reference.
High ambient temperature operation, any speed, the engine shuts off, as if
you'd turned the key off.  Do NOT change the fuel pump first, like I did.
The germanium transistor in the Transistorized Switch Unit (TSU) apparently
grows faint in the heat (for southern folks here, I guess that means it get
the vapors?  Anyway, it faints, and stops delivering spark until it cools
down somewhat.  After a lot of unsuccessful troubleshooting attempts, a
light wired to the output revealed the problem.  The dealer probably
would've known about it, as it turns out to be a known weakness with the
germanium transistors.  Too bad I didn't know about it in 1976.
Mike Boerner
87 300sdl 126k, 87 300d 128k, 01 ml320 38k

 George, how did the exhaust look? Were you getting any black smoke with
 the car under load? I just wonder if your ignition system has troubles
 other than spark timing.
 Russ




Re: [MBZ] No torque (was 72 250 no vacuum advance)

2005-08-19 Thread Mike Boerner
George,
are you certain your float level is set to spec? and that the float valves
open and there are no dead spiders in there (don't ask why I would check
there, but I found a dead one inside the valve once.  sounds like low/no
fuel.  do the accel pump jets squirt fuel when you open the throttle? also
check the clear fuel filter to see if fuel is being moved, and the fuel
return valve to make sure it's not stuck open (I think it only opens at
idle)
Mike Boerner
300SDL 300D, 1970 280S/8 sold in 1985




[MBZ] 72 250 no vacuum advance

2005-08-17 Thread Mike Boerner
George,
I shifted gears on you here.  THIS page 00-7 is in the 250S manual. Sorry

Should I be able to blow compressed air throught them? any easy way to
activate? SORRY, SHORT OF TIME TODAY. JOB 00-74/8 SHOULD ANSWER MORE THAN I
CAN, IF THE 250S PUB IS CLOSE TO THE SAME.  IT LOOKS LIKE PAGE 00-7 TALKS TO
MOST OF THIS.  THERE DOESN'T APPEAR TO BE A SPEED SWITCH AT ALL.  IT LOOKS
LIKE ADVANCE IS DEPENDENT ON ACTUATION OF THE 100' THERMOSTATIC SWITCH IN
THE THERMOSTAT HOUSING.  WHEN GROUNDED (H20 TEMP = 100C), YOU GET VACUUM
ADVANCE.  THE ONLY TIME YOU GET RETARD IS AT IDLE WITH THE THROTTLE VALVES
CLOSED, CREATING HIGH VACUUM.  MY FEELING WAS THAT IF ADVANCE WAS REQUIRED
TO PREVENT OVERHEATING, MAYBE IT'S BETTER TO HAVE IT ALL THE TIME.  I'LL
LEAVE YOU TO PONDER THIS.
Mike Boerner
87 300sdl 87 300d 01 320ml