Re: [MBZ] Cool 96 E300 Diesel is hot

2014-03-25 Thread Hendrik and Fay
Me thinks that aluminium and steel expands at different rates, not sure 
which does what.


Hendrik
who also expands

On 26/03/14 01:31, arche...@embarqmail.com wrote:

On 3/23/2014 8:02 AM, Mitchell Haley, EA wrote:

The way I am reading this you used some sort of penetrator fluid?
Would this not cool off the plugs, thus defeating the purpose of the
exercise in warming the plugs up to operating temp?

I believe the idea was to have the aluminum head hot so that it expanded
around the steel plug.

I'm not sure how that works, however.
Doesn't a hole in an aluminum casting get smaller when you heat the 
casting?


Mitch.

.

You can drive around the block a few times to heat up a beetle engine.
Put a deep socket over a stuck spark plug.
Quickly fill the deep socket with oil with a mustard or ketchup 
squeeze bottle.

Very slowly turn the the plug / socket with a wrench.
And it will will come out without stripping the threads.
Never had to install a helicoil using that method.

Very carefully applied powdered graphite to the threads of the new 
plug (Don't get any near the electrodes.).and never had a 
stuck plug again.


Never had a stuck glow plug, so haven't tried the method there.

Either the plug shrinks or the aluminum head expands; not sure which; 
but it works.


Gerry



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Re: [MBZ] Cool 96 E300 Diesel is hot

2014-03-25 Thread arche...@embarqmail.com

On 3/23/2014 8:02 AM, Mitchell Haley, EA wrote:

The way I am reading this you used some sort of penetrator fluid?
Would this not cool off the plugs, thus defeating the purpose of the
exercise in warming the plugs up to operating temp?

I believe the idea was to have the aluminum head hot so that it expanded
around the steel plug.

I'm not sure how that works, however.
Doesn't a hole in an aluminum casting get smaller when you heat the casting?

Mitch.

.

You can drive around the block a few times to heat up a beetle engine.
Put a deep socket over a stuck spark plug.
Quickly fill the deep socket with oil with a mustard or ketchup squeeze 
bottle.

Very slowly turn the the plug / socket with a wrench.
And it will will come out without stripping the threads.
Never had to install a helicoil using that method.

Very carefully applied powdered graphite to the threads of the new 
plug (Don't get any near the electrodes.).and never had a stuck 
plug again.


Never had a stuck glow plug, so haven't tried the method there.

Either the plug shrinks or the aluminum head expands; not sure which; 
but it works.


Gerry






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Re: [MBZ] Cool 96 E300 Diesel is hot

2014-03-23 Thread Greg Fiorentino
<< Doesn't a hole in an aluminum casting get smaller when you heat the
casting?>>

No.

As to how it works, the coefficient of expansion of Al is greater than that
of steel (12.3 vs. 7.3).  When the head expands, all dimensions of the head
expand at the same rate, so the holes enlarge as well.

Greg

-Original Message-
From: Mercedes [mailto:mercedes-boun...@okiebenz.com] On Behalf Of Mitchell
Haley, EA
Sent: Sunday, March 23, 2014 5:02 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] Cool 96 E300 Diesel is hot

> The way I am reading this you used some sort of penetrator fluid?
> Would this not cool off the plugs, thus defeating the purpose of the 
> exercise in warming the plugs up to operating temp?

I believe the idea was to have the aluminum head hot so that it expanded
around the steel plug.

I'm not sure how that works, however.
Doesn't a hole in an aluminum casting get smaller when you heat the casting?

Mitch.


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Re: [MBZ] Cool 96 E300 Diesel is hot

2014-03-23 Thread Mitchell Haley, EA
> The way I am reading this you used some sort of penetrator fluid?
> Would this not cool off the plugs, thus defeating the purpose of the
> exercise in warming the plugs up to operating temp?

I believe the idea was to have the aluminum head hot so that it expanded
around the steel plug.

I'm not sure how that works, however.
Doesn't a hole in an aluminum casting get smaller when you heat the casting?

Mitch.


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Re: [MBZ] Cool 96 E300 Diesel is hot

2014-03-22 Thread Hendrik and Fay

The way I am reading this you used some sort of penetrator fluid?
Would this not cool off the plugs, thus defeating the purpose of the 
exercise in warming the plugs up to operating temp?


Hendrik
who runs hot and cold

On 23/03/14 16:06, John Reames wrote:

I'm working on it.

--
John W Reames
jream...@verizon.net
Home: +14106646986
Mobile: +14437915905

On Mar 22, 2014, at 20:34, Max Dillon  wrote:


Wow, sorry to hear that.  How did you get out the broken plugs?
--
Max Dillon
Charleston, SC


 Original Message 
From: John Reames 
Sent: March 22, 2014 7:32:37 PM EDT
To: Mercedes Discussion List 
Subject: Re: [MBZ] 96 E300 Diesel

Uh-huh.

I have three that say otherwise.

As in I had all the tools laid out ahead, ran it for 30 miles and had the 
manifold off the engine in approximately 10 minutes after shutoff.

I used a torque wrench and was worrying them with lots of penetrant.

Three of them broke off at less than 40Nm. One came out like butter (so easy I 
thought it snapped!), one was okay-ish, and number 6 outright fought me, but I 
got it out without an issue.

It had been on a 100mi each way trip in the week beforehand and given several 
Italian tuneups; it was no longer emitting clouds when given one.

Hot may help, but it is NOT the answer.
--
John W Reames




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