Re: APC Matrix 5000 question(s)

2006-08-02 Thread up

On Wed, 2 Aug 2006, Matthew Sullivan wrote:


 [EMAIL PROTECTED] wrote:
  Update: I replaced the batteries today, and indeed, several of the old
  ones (mostly in the first pack) were split and some had popped a couple of
  their sealed tops.
 
  I left for several hours and came back to the house stinking like burning
  rubber.  The new batteries are apparently melting the terminal rubber
  insulation.  I had to throw it back into bypass mode and unplug that pack
  (the only one with new batteries!)
 
  Any ideas to the cause?  The status screens looked ok. (no bad batteries
  again)
 
 Tip: Except where a newly supplied battery is faulty, replace all or
 none - across all your packs connected to the same UPS.

Understood...that's why I unplugged the other 2 XR packs from the UPS.
APC rejected the notion that there was a controller problem, until they
had me perform the battery test, when it not only cut power (batteries
were fried anyway), it stayed in test mode until bypassed.  According to
them, even with dead batteries, it should come out within 5-10 seconds.

James Smallacombe PlantageNet, Inc. CEO and Janitor
[EMAIL PROTECTED]   
http://3.am
=



Re: APC Matrix 5000 question(s) (please, lets end this)

2006-08-02 Thread joe mcguckin
Can't you guys take this off-list? I'm seeing this thread gatewayed on *another* mailing list also.  Somehow, APC battery maintenance doesn't seem like a critical topic (unlike for example, internet pipe cleaning day) ^) Joe McGuckinViaNet Communications[EMAIL PROTECTED]650-207-0372 cell650-213-1302 office650-969-2124 fax On Aug 2, 2006, at 6:34 AM, [EMAIL PROTECTED] wrote:On Wed, 2 Aug 2006, Matthew Sullivan wrote: [EMAIL PROTECTED] wrote: Update: I replaced the batteries today, and indeed, several of the oldones (mostly in the first pack) were split and some had popped a couple oftheir "sealed" tops.I left for several hours and came back to the house stinking like burningrubber.  The new batteries are apparently melting the terminal rubberinsulation.  I had to throw it back into bypass mode and unplug that pack(the only one with new batteries!)Any ideas to the cause?  The status screens looked ok. ("no bad batteries"again) Tip: Except where a newly supplied battery is faulty, replace all ornone - across all your packs connected to the same UPS. Understood...that's why I unplugged the other 2 XR packs from the UPS.APC rejected the notion that there was a controller problem, until theyhad me perform the battery test, when it not only cut power (batterieswere fried anyway), it stayed in test mode until bypassed.  According tothem, even with dead batteries, it should come out within 5-10 seconds.James Smallacombe		      PlantageNet, Inc. CEO and Janitor[EMAIL PROTECTED]			    http://3.am= 

Re: APC Matrix 5000 question(s)

2006-08-01 Thread Michael Loftis




--On July 28, 2006 9:33:59 AM -0400 Robert E.Seastrom [EMAIL PROTECTED] 
wrote:





[EMAIL PROTECTED] writes:


I left for several hours and came back to the house stinking like burning
rubber.  The new batteries are apparently melting the terminal rubber
insulation.  I had to throw it back into bypass mode and unplug that pack
(the only one with new batteries!)


By terminal rubber insulation do you mean the insulation on the lugs
that bolt to the terminals on the batteries?  If so, this is a sign
that you either didn't clean the contacts or didn't bolt them together
firmly.  Those batteries need to be initially charged, and they draw a
lot of current when doing that...  which heats up any kind of high
resistance connection in the chain.


Any ideas to the cause?  The status screens looked ok. (no bad
batteries again)


By the way, you probably ought to replace all the batteries in all
your packs regardless of what the battery status monitor says.

---Rob


Yeah my other thought here was that one or more of the other packs had 
totally dead shorted cells, that'd cause excessive heating on the other 
batteries too.





Re: APC Matrix 5000 question(s)

2006-08-01 Thread Matthew Sullivan


[EMAIL PROTECTED] wrote:

Update: I replaced the batteries today, and indeed, several of the old
ones (mostly in the first pack) were split and some had popped a couple of
their sealed tops.

I left for several hours and came back to the house stinking like burning
rubber.  The new batteries are apparently melting the terminal rubber
insulation.  I had to throw it back into bypass mode and unplug that pack
(the only one with new batteries!)

Any ideas to the cause?  The status screens looked ok. (no bad batteries
again)
  
Tip: Except where a newly supplied battery is faulty, replace all or 
none - across all your packs connected to the same UPS.


/ Mat



Re: APC Matrix 5000 question(s)

2006-07-28 Thread Robert E . Seastrom


[EMAIL PROTECTED] writes:

 I left for several hours and came back to the house stinking like burning
 rubber.  The new batteries are apparently melting the terminal rubber
 insulation.  I had to throw it back into bypass mode and unplug that pack
 (the only one with new batteries!)

By terminal rubber insulation do you mean the insulation on the lugs
that bolt to the terminals on the batteries?  If so, this is a sign
that you either didn't clean the contacts or didn't bolt them together
firmly.  Those batteries need to be initially charged, and they draw a
lot of current when doing that...  which heats up any kind of high
resistance connection in the chain.

 Any ideas to the cause?  The status screens looked ok. (no bad batteries
 again)

By the way, you probably ought to replace all the batteries in all
your packs regardless of what the battery status monitor says.

---Rob





Re: APC Matrix 5000 question(s)

2006-07-27 Thread Jonas Frey

Hi,

i am very sure that the batterys are dead. APC recommends to change the
batterys every 3 to 5 years. I'd change them every 3 years to be sure.
Its very unlikely that your 6 year old packs are still fully functional.
I had the same symptoms at a customers APC (3000VA) and the battery
packs were dead. Try to locate the packs on ebay, can save quite a bunch
of money (but beware of low quality packs).

Regards,
Jonas Frey

On Thu, 2006-07-27 at 16:07, [EMAIL PROTECTED] wrote:
 Hi:
 
 I've had this APC Matrix 5000 with 3 XR battery packs for almost 6 years
 now, and it's generally been rock solid, with lots of uptime when
 needed...the average laod is only around 24%, which probably helps.
 
 At around 1am last night, my network had a power event which brought
 everything down...everything came back up on its own except a customer's
 colo server, which has a dead power supply and one of my servers, which
 had a dead drive in its RAID 1 (the other was ok).
 
 I looked at the UPS menus...status, etc and everything looked 100%, with
 BAD BATTS 0, 12 hours+ of est runtime, etc.  I then decided to run a
 battery test, which I stupidly did without going into bypass mode first
 (kinda thought it would do that automatically), power was interrupted and
 the alarm started beeping with a BAD BATT light, after which power came
 back on and it eventually quieted down and looks the same as it did
 before...still zero bad batteries in the status menu, 100% etc.
 
 Any clues what the problem is here?  Is it the UPS itself, or one of the
 battery packs?  If the latter, is there a way to find out which one?
 
 TIA!
 
 James Smallacombe   PlantageNet, Inc. CEO and Janitor
 [EMAIL PROTECTED] 
 http://3.am
 =




Re: APC Matrix 5000 question(s)

2006-07-27 Thread Malcolm Staudinger


Hi,

i am very sure that the batterys are dead. APC recommends to change the
batterys every 3 to 5 years. I'd change them every 3 years to be sure.
Its very unlikely that your 6 year old packs are still fully functional.
I had the same symptoms at a customers APC (3000VA) and the battery
packs were dead. Try to locate the packs on ebay, can save quite a bunch
of money (but beware of low quality packs).

  

http://stores.ebay.com/Gruber-Power-Services

I've used them multiple times and been very happy.

Malcolm



RE: APC Matrix 5000 question(s)

2006-07-27 Thread Brian Wilson

 
 Hi,
 i am very sure that the batterys are dead. APC recommends to change the
 batterys every 3 to 5 years. I'd change them every 3 years to be sure.
 Its very unlikely that your 6 year old packs are still fully functional.
 I had the same symptoms at a customers APC (3000VA) and the battery
 packs were dead. Try to locate the packs on ebay, can save quite a bunch
 of money (but beware of low quality packs).

   
 http://stores.ebay.com/Gruber-Power-Services

 I've used them multiple times and been very happy.

 Malcolm

I have used them as well and been fairly happy.  Beware that they will spam you 
to death (and responding to their mailings with removal requests continue to go 
unanswered).

Brian




Re: APC Matrix 5000 question(s)

2006-07-27 Thread Robert E . Seastrom


[EMAIL PROTECTED] writes:

 I've had this APC Matrix 5000 with 3 XR battery packs for almost 6 years

As others on the list have noted, your batteries are almost certainly
ready to head off to the battery recycler.

In terms of what to put inside the XR packs, they're Group 24 AGM
batteries, 12v, 75 AH, and if my recollection is correct they have lug
style terminals not threaded studs like a marine battery (verify
before you buy).  Others (hi, Steve) have reported success with the
PRC-1290S.  If you are handy enough with a wrench to change the
battery in your car, you can change the batteries in the UPS too
(powered off, of course).

You can get these from your local industrial battery supplier (in the
yellow pages under batteries).  If you have them shipped to you,
you'll earn the emnity of your UPS man (no pun intended) since their
shipping weight exceeds 60 lbs and you need a bunch of them.  If
you're an amateur radio operator be sure to mention this to the guy at
the battery store; a lot of the proprietors seem to be hams and since
hams are big battery users they'll often give fellow hams a discount.

---rob




Re: APC Matrix 5000 question(s)

2006-07-27 Thread Roy




[EMAIL PROTECTED] writes:

  

I've had this APC Matrix 5000 with 3 XR battery packs for almost 6 years



Do you have the little telephone cables connecting the battery packs 
properly connected?  Does the UPS think is has three cells?  If no to 
these questions, it could indicate why the UPS doesn't show bad batteries.


There are also little red bad battery lights on each cell that are 
powered by the telephone cable.


Also one other thing.  There is a special procedure for resetting the 
bad battery lights on the cells.  Its a real pain.


Roy







Re: APC Matrix 5000 question(s)

2006-07-27 Thread Warren Kumari


On Jul 27, 2006, at 12:25 PM, Robert E.Seastrom wrote:




[EMAIL PROTECTED] writes:

I've had this APC Matrix 5000 with 3 XR battery packs for almost 6  
years


As others on the list have noted, your batteries are almost certainly
ready to head off to the battery recycler.

In terms of what to put inside the XR packs, they're Group 24 AGM
batteries, 12v, 75 AH, and if my recollection is correct they have lug
style terminals not threaded studs like a marine battery (verify
before you buy).  Others (hi, Steve) have reported success with the
PRC-1290S.  If you are handy enough with a wrench to change the
battery in your car, you can change the batteries in the UPS too
(powered off, of course).


[non-operational anecdote AKA: Looking for any excuse to avoid  
writing documentation]

Be careful when doing this...

A few years ago I was working for a company that had a small  
enterprise datacenter. We ran out of space and so got a new, better  
space made and then started migrating into the new space. We shut  
down the UPS in the old space, pulled all the batteries (so we could  
move it) and moved all the bits on a pallet-jack to the new space. I  
showed someone how to hook up a battery and slid it into the bay  
closest to the ground (no fool I!), then let him get on with  
reinstalling the rest of the batteries while I cabled up the network  
gear.


After a while I hear some cursing and turn around -- he has managed  
to get the one of the sets of DC cables between the battery casing  
and the sheet metal and is sitting on the floor trying to force the  
battery in with his feet! Before I can say anything he pushed really  
hard and the sheet metal casing slices through the insulation,  
shorting out the battery I never did figure out how much current  
the battery could supply into a direct short (a good car battery can  
supply 1000 CCA), but it was enough to vaporize a chunk of metal  
around 8 x 8 from the side of the UPS, blow a large piece of  
plastic out of the side of the battery and warp the plates



Also from the same place:
Pointy Haired Boss type reads an article in NetworkWorld on physical  
security and hires some consultant who comes in and sells some really  
expensive proximity card reader system. They install the PC that runs  
the whole system (running Windows 98!) inside the new datacenter  
space -- entry to with is protected by, you guessed it, the proximity  
card system.


After a few months, the proximity card machine locks up... Of course,  
by then no-one can find the keys to the lock on the door (Why would  
we keep that? There is a proximity card reader on that door..).  
Apparently there was an option for a master card, but it was too  
expensive


There are countless more similar stories from this particular place
W



You can get these from your local industrial battery supplier (in the
yellow pages under batteries).  If you have them shipped to you,
you'll earn the emnity of your UPS man (no pun intended) since their
shipping weight exceeds 60 lbs and you need a bunch of them.  If
you're an amateur radio operator be sure to mention this to the guy at
the battery store; a lot of the proprietors seem to be hams and since
hams are big battery users they'll often give fellow hams a discount.

---rob




--
Never criticize a man till you've walked a mile in his shoes.  Then  
if he didn't like what you've said, he's a mile away and barefoot.






Re: APC Matrix 5000 question(s)

2006-07-27 Thread up

On Thu, 27 Jul 2006, Michael J Wise wrote:

 On Jul 27, 2006, at 5:10 AM, Ray Van Dolson wrote:

  In any case, give APC support a holler.

 Definitely.

  I'm always nervous doing any sort of maintenance on our Symmetra.

 The Symmetra is a completely different animal from the 5000, though.
 I 3 the Symmetra.

 Oh yes, one more point... best to check the 5000's battery packs for
 heat and bulging, as some of the packs may be about to vent the Hot
 Sauce, and cleaning that up is always Fun. Aloha mai Nai`a! -- Please
 have your Internet License http://kapu.net/~mjwise/

Update: I replaced the batteries today, and indeed, several of the old
ones (mostly in the first pack) were split and some had popped a couple of
their sealed tops.

I left for several hours and came back to the house stinking like burning
rubber.  The new batteries are apparently melting the terminal rubber
insulation.  I had to throw it back into bypass mode and unplug that pack
(the only one with new batteries!)

Any ideas to the cause?  The status screens looked ok. (no bad batteries
again)

James Smallacombe PlantageNet, Inc. CEO and Janitor
[EMAIL PROTECTED]   
http://3.am
=