[neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-11 Thread Dalibor
Nick: Hi, I use TM because I was lucky to get few for reasonable price from 
local bancrupted research company, together with all the accessories. Diff 
pump are much cheaper, they need practically no maintenance (when used 
right way), but they it takes much longer time to start it up and also the 
cool down. TM is more flexible in this way and saves a lot of time, 
especially during development. And TM pump also provides oil-free 
operation, which is good, but essential matter in nixie tube making.

Terry S: I think if there is any tube vendor  interested in nixie tube 
manufacture, they will know how to make it without me ;-) I think the 
problem is, that the amount of tubes which would saturate the market is 
quite low. Say 10.000 tubes for $100/pc = $1M, this would not cover the 
costs of specialised automated machines.. Sealing and pumping machines had 
capacities of hundreds tubes per hour.. That would mean few days of 
manufacture ;-) It will more likely stay in hands of people, from assembly 
to sealing and pumping.. Once local audio tube manufacturer sold tubes for 
around $2M per year (2008 or so), and they still make all the steps by 
hands, no automation.

Nixiebunny: Hi David, thank for sharing this information!

Regards,

Dalibor


Dne úterý 10. února 2015 17:46:20 UTC+1 Nick napsal(a):

 Hi Dalibor - just to add, I think that your price is fair - you need to 
 live, and its a manually-intensive  highly skilled job that you're 
 doing... people need to realise that.

 Just for the record, why are you using a TM pump? surely a cheaper 
 diffusion pump would be fine along with a suitable softer-vacuum backing 
 pump?

 Nick


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[neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-11 Thread Nick
On Wednesday, 11 February 2015 11:28:07 UTC, Dalibor wrote:

 Nick: Hi, I use TM because I was lucky to get few for reasonable price 
 from local bancrupted research company, together with all the accessories. 
 Diff pump are much cheaper, they need practically no maintenance (when used 
 right way), but they it takes much longer time to start it up and also the 
 cool down. TM is more flexible in this way and saves a lot of time, 
 especially during development. And TM pump also provides oil-free 
 operation, which is good, but essential matter in nixie tube making.


Hi Dalibor - thanks for the feedback. I have no doubt that a TM is a lot 
faster  cleaner, but they do spin ever so fast and still need 
maintenance...

Diff pumps with suitable low vapour-pressure oil, e.g. a polyphenyl ether, 
which 
is changed/maintained properly should be fine - no oil should get back to 
the glass if you get the sequencing right and the bombarding (or 
equivalent) should remove any potential organic matter - I can't see that 
more than a few molecules should ever get back to the tube... Modern 
multi-stage diffusion pumps with a cold-trap will reach 10x10-13 atm, which 
is far far below what we need - 

When nixies were commercially manufactured, did Burroughs/National etc. use 
TM or diffusion pumping?

Cheers

Nick

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Re: [neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-11 Thread Dalibor Farný
Hi,

TM maintanance is quite expensive (bearings), but it lasts quite long
time. If You want to use polyphenyl ether (Santovac?) You will have to
pay quite a lot of for it. The same with cold trap - liquid nitrogen
on the site necessary (or cooling device).. But as I mentioned, the
oil molecules are not a problem for nixie manufacture. I use bake out
in oven followed by induction heating of the internal parts (no
bombardment), so even if there is some oil, it will break down.
10E-10 mbar is a dream, but it needs a NASA-like lab ;-)

I guess they used diff pumps, at least Tesla did. I found that the
pressure in small audio tubes just before seal-off was 10E-2 mbar
(quite poor vacuum), then the getter was flashed and got the tube to
~10E-7 torr. Big transmitting tubes were made on different machines,
pumped long times to proper vacuum (10E-6 mbar) using cold traps..

Dalibor

2015-02-11 13:07 GMT+01:00 Nick n...@desmith.net:
 On Wednesday, 11 February 2015 11:28:07 UTC, Dalibor wrote:

 Nick: Hi, I use TM because I was lucky to get few for reasonable price
 from local bancrupted research company, together with all the accessories.
 Diff pump are much cheaper, they need practically no maintenance (when used
 right way), but they it takes much longer time to start it up and also the
 cool down. TM is more flexible in this way and saves a lot of time,
 especially during development. And TM pump also provides oil-free operation,
 which is good, but essential matter in nixie tube making.


 Hi Dalibor - thanks for the feedback. I have no doubt that a TM is a lot
 faster  cleaner, but they do spin ever so fast and still need
 maintenance...

 Diff pumps with suitable low vapour-pressure oil, e.g. a polyphenyl ether,
 which is changed/maintained properly should be fine - no oil should get back
 to the glass if you get the sequencing right and the bombarding (or
 equivalent) should remove any potential organic matter - I can't see that
 more than a few molecules should ever get back to the tube... Modern
 multi-stage diffusion pumps with a cold-trap will reach 10x10-13 atm, which
 is far far below what we need -

 When nixies were commercially manufactured, did Burroughs/National etc. use
 TM or diffusion pumping?

 Cheers

 Nick

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-- 
Dalibor Farny

phone: +420 724 321 571
http://www.daliborfarny.com
FB: https://www.facebook.com/daliborfarnycom

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[neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-10 Thread Nick
Hi Dalibor - just to add, I think that your price is fair - you need to 
live, and its a manually-intensive  highly skilled job that you're 
doing... people need to realise that.

Just for the record, why are you using a TM pump? surely a cheaper 
diffusion pump would be fine along with a suitable softer-vacuum backing 
pump?

Nick

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[neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-09 Thread 'Terry S' via neonixie-l
Dalibor, of course that was a dream price :-)
 
However, it does make one wonder -- if there is a tube vendor that you 
could license to produce the tube in higher quantities, more efficiently, 
probably even with a higher yeild and lower costs. The problem would of 
course be -- that after a few thousand tubes, perhaps a single production 
run, the market would be saturated for a long time.
 
Terry
 

On Monday, February 9, 2015 at 6:15:44 AM UTC-6, Dalibor wrote:

 Thank You Jens for promo, I am glad You like the tube!

 Terry S: As for the volume production, I do my best, but I am not able to 
 produce more than 10-15 tubes per month. I develop various equipment 
 (pumping systems, induction heaters, power supplies, testers, fixtures, 
 jigs...) or procedures (pumping times, material behaviour in vacuum test, 
 lifetime tests...) most of the time , the manufacture itself takes less 
 than half of actual working time.

 As for the price, $50 is unfortunately unrealistic target. Lets take USA 
 manufacturer National as an example, they sold a NL-7037 (50mm digit tube) 
 for USD 19/each (if You took 100+ pcs) in 1969. When we take the inflation, 
 the actual price in today's value of USD would be $122/each. They produced 
 large amounts of tubes by then, using automated machines for all the 
 manufacture steps except the inner system assembly - this decreased the 
 price significantly, but despite this fact, it was still expensive. And now 
 imagine that I make all the steps by hand, spending really lot of time on 
 every tube. Also every piece of the vacuum related equipment is very 
 expensive (e.g. new turbo pump I use $4k, roughing pump $2k, gauge 
 $1.5k...), so covering this from income from the tubes is practically 
 imposible.
 Referenced pricelist: 
 http://www.tube-tester.com/sites/nixie/dat_arch/National_price.pdf

 Greg P: I already have some plans for bigger tube, but it will take some 
 time to make it real ;-)

 Best regards,

 Dalibor Farny



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[neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-07 Thread 'Terry S' via neonixie-l
It's extraordinary. Dalibor, when does volume production begin? We're all 
going to want these tubes. How many do you need to build in a batch to get 
the price down to say, $50 / tube?

Terry



On Saturday, February 7, 2015 at 1:01:33 PM UTC-6, Jens Boos wrote:

 Hi folks, 

 find some pictures and details on Dalibor's R|Z568M on my website: 
 http://www.jb-electronics.de/html/elektronik/nixies/n_rz568m.htm?lang=en 

 It is an amazing tube, and it is of remarkable quality. Currently, 
 Dalibor has listed an auction for six of them (with brushed aluminum 
 base) on Ebay #271765099601, 4 days left and at $495. Let's see... 

 Enjoy 
 Jens 


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[neonixie-l] Re: Dalibor's Nixie tube: R|Z568M

2015-02-07 Thread Greg P
Nice write up Jens.

Let's hope Dalibor makes a resurrected CD-47 tube next. 




On Saturday, February 7, 2015 at 2:01:33 PM UTC-5, Jens Boos wrote:

 Hi folks, 

 find some pictures and details on Dalibor's R|Z568M on my website: 
 http://www.jb-electronics.de/html/elektronik/nixies/n_rz568m.htm?lang=en 

 It is an amazing tube, and it is of remarkable quality. Currently, 
 Dalibor has listed an auction for six of them (with brushed aluminum 
 base) on Ebay #271765099601, 4 days left and at $495. Let's see... 

 Enjoy 
 Jens 


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