[old-chevy-truck] Re: Gas Tank Restoration

2006-09-24 Thread will_nelle
I restored my gas tank about a year ago; let me share my story.  I 
was rather anxious about doing so after hearing all sorts of, that 
didn't work for me stories.  Many, many folks seemed to indicate 
that is was virtually impossible to restore a gas task successfully 
on your own.

I was not interested in having anyone else do it for a number of 
reasons.  Primarily, I take joy in doing the work on my own and 
looking back to see a job well done.  Secondly, I am tight with my 
money; since my labor is free, I can typically do the job cheaper 
than anyone else.  Finally, I find that my work generally is more 
carefully and metiticulously done than anyone I pay.

To clean the tank of varnish, I purchased a can of lye from Lowe's, 
dumped it in the tank, then added several gallons of boiling water.  
Be careful adding lye to boiling water.  As lye disolves, it 
releases heat, so adding it boiling water creates even more heat and 
steam.  I would let the solution sit in one portion of the tank, 
then rotate it after a while.  I let the stuff sit overnight in the 
bottom as that was where most of the goo was.  After dumping, I 
sprayed it out FOR EVER (the stuff is difficult to wash off).

Lye will do some work on rust, but nothing spectacular.  I knew that 
it was going to take some type of mechanical work to remove the 
serious rust.  I had heard of putting in a chain and shaking the 
tank, so off I went to find a chain.  It was loud and tiring.  After 
shaking until my arms were jelly, I shook another 30 minutes.  It's 
hard work, but it works good.  The rinse water was almost as nasty 
as the lye solution.

The inside of the tank was looking nice.  I knew it needed a final 
preparation though before coating it with gas tank sealer.  I used a 
posphoric acid solution that I had used in the past before painting 
metal surfaces.  Ospho is what it's called and it's avaiable at 
Lowe's too.  I dumped in a quart of this stuff and sloshed it 
around.  What surface rust had developed from water sitting inside 
the tank was removed.  The stuff also etches the metal surface, one 
last thing to help a sealer stick.

Drying the inside of the tank is critical.  This can be a tough task 
since the inside of the tank is essentially enclosed.  I learned a 
trick some time in the past: buy a fish tank pump and dangle the 
tube inside of the tank.  Leave it a few days.

The final step is to dump in your choice gas tank sealer.  I used 
the Por15 stuff, which has done well.  If you have pin holes, the 
stuff will fill them.  If you have larger holes, leave them open 
till you have coated the inside of the tank entirely by rolling it 
around.  Hang the tank so that the sealer can drip out of the tank.  
While it is beginning to dry, take fiberglass material and cover any 
large holes that don't seal up.  Paint the outside of the tank 
around the holes, apply the fiberglass patch, then paint over the 
patch.  Wait several days and you are ready to go.

Make no mistake, the job is an arduous one.  I assure you that you 
will not get a better job done anywhere though.  The real work is 
the cleaning.  The cleaning is the critical part.  Skimp on that and 
you might as well not bother trying to restore your tank at all -the 
sealer will not stick for long.  Many folks talk of aving it boiled 
out.  Some places will not do it, some will.  Sometimes, the job is 
adequate, sometimes not.  Boiling it out does not remove rust, just 
as the lye does not.  Do the job yourself and do it only once!

Will

--- In old-chevy-truck@yahoogroups.com, mciolli [EMAIL PROTECTED] 
wrote:

 Hello all. I've a question for the group regarding removing 
 the varnish sediment left behind in an old gas tank. The tank in 
 question is off of a '65 John Deere, but I'm guessing some of 
those 
 here have encountered this. I went thru the archives and found 
some 
 references to restoring tanks, but none that I found recommended 
what 
 type of solvent to use to remove the varnish. My friend that's 
 restoring the tractor had some success with Gum Cutter (Acetone, 
 Toluene, Xylene carb cleaner), but the quantity required would 
cost way 
 too much.  He dumped a quart of Acetone in the tank and said it 
seemed 
 to cut it, but he's not sure if this is the best and/or most 
readily 
 available solvent to use. One of the archived posts suggested 
taking 
 the tank to a radiator repair shop and having it boiled, but he's 
 trying to clean it on his own if it doesn't cost a bundle. Since a 
 repop tank isn't available he's limited to cleaning/reusing the 
tank he 
 has.  Any suggestions the group has would be greatly appreciated.








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[old-chevy-truck] Re: Gas Tank Restoration

2006-09-12 Thread vwnate1

 Cool Mike ;

I cannot seem to keep all the various names straight .

There's a good buncha folks on this list , ready to help .

I bet if you asked any welding shop they could bend up a set of 1/4 
straps to hols the saddle typ gas tnak to the frame , esp. if you had 
the bed off so they could _see_ what you wanted before beginning .

I like to use thin rubber strips between gas tank straps and the 
actual tank to prevent chafing tiny holes .

-Nate
 Mike  wrote:

 Thanks to all the members for some great tips. I'm glad to see this 
 topic was able to bring back some good memories for some of those 
here.
 
 Mike
 '49 3100 5 window
 
 P.S. to Nate: My apologies for leaving my name off of my first 
post.  I 
 was trying to sneak the post up before the end of my lunch hour. 
Thanks 
 again for sharing your experiences and for some great advice.








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Re: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-09 Thread REMWilsonWY
I'm green with envy. In my youth I used to do field work all day on a 1952  
JD A  on our 357 acre farm in Wakeman Ohio. I have it on my list to  find and 
rebuild one after the 1952 3600 and the 1926 Model T that are in line.  My 
brother just finished rebuilding a JD 730.
 
Bob Moore


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Re: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-09 Thread Steve Hanberg
JD Green I presume.  I too spent some time on the farm with some Johnny Poppers.


[EMAIL PROTECTED]
www.OldSub.com

  - Original Message - 
  From: [EMAIL PROTECTED] 
  To: old-chevy-truck@yahoogroups.com 
  Sent: Saturday, September 09, 2006 8:05 AM
  Subject: Re: [old-chevy-truck] Re: Gas Tank Restoration


  I'm green with envy. 
  . 
   

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Re: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-09 Thread Jonas Thaler
Not to mention name brands but what about Coca-Cola?  (Half joking...)



On Sep 9, 2006, at 7:48 AM, vwnate1 wrote:



 Acetone is the stuff to use , as much as he can afford and have him
 toss in a BIG handfull of _clean_ sheet metal screws , nuts 
 washers to help scrape off the crud in the corners faster  easier
 as he shakes the bejeebers out of it ~ this is the hard part , takes
 lots and lots of shaking and turning the tank as there will be
 sludge  varnish in the botton and rusty crud in the top , all of it
 must be scraped and then drained out , I like to strain through a
 BIG funnel lined with felt scraps so I can not only re-cover my
 hardware but this also allows you to re-use the liquid medium a
 couple times to help rinse the tank .

 Then pour in a gallon or two of Phosphoric Acid and slosh that all
 around to dissolve the remaining rust .

 DO NOT use Muriatic Acid ! (swimming pool) this eats the good
 metal , Phosphoric Acid cannot damage good metal .

 Good luck with the J-D , we had a '35 Model A and a '37 Model B John
 Deer tractors on the farm when I was a laddie , good tractors if a
 bit slow .

 This is a very freindly group so post your name at the end of each
 post to garner better  more replies .

 -Nate
 mciolli wrote:
 
  Hello all. I've a question for the group regarding removing
  the varnish sediment left behind in an old gas tank. The tank in
  question is off of a '65 John Deere, but I'm guessing some of
 those
  here have encountered this. I went thru the archives and found
 some
  references to restoring tanks, but none that I found recommended
 what
  type of solvent to use to remove the varnish. My friend that's
  restoring the tractor had some success with Gum Cutter (Acetone,
  Toluene, Xylene carb cleaner), but the quantity required would
 cost way
  too much. He dumped a quart of Acetone in the tank and said it
 seemed
  to cut it, but he's not sure if this is the best and/or most
 readily
  available solvent to use. One of the archived posts suggested
 taking
  the tank to a radiator repair shop and having it boiled, but he's
  trying to clean it on his own if it doesn't cost a bundle. Since a
  repop tank isn't available he's limited to cleaning/reusing the
 tank he
  has. Any suggestions the group has would be greatly appreciated.
 


 



[Non-text portions of this message have been removed]



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RE: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-09 Thread Douglas C Sims
Too much sugar and not enough acid :)

Doug

-Original Message-
From: old-chevy-truck@yahoogroups.com
[mailto:[EMAIL PROTECTED] On Behalf Of Jonas Thaler
Sent: Saturday, September 09, 2006 11:29 AM
To: old-chevy-truck@yahoogroups.com
Subject: Re: [old-chevy-truck] Re: Gas Tank Restoration

Not to mention name brands but what about Coca-Cola?  (Half joking...)



On Sep 9, 2006, at 7:48 AM, vwnate1 wrote:



 Acetone is the stuff to use , as much as he can afford and have him
 toss in a BIG handfull of _clean_ sheet metal screws , nuts 
 washers to help scrape off the crud in the corners faster  easier
 as he shakes the bejeebers out of it ~ this is the hard part , takes
 lots and lots of shaking and turning the tank as there will be
 sludge  varnish in the botton and rusty crud in the top , all of it
 must be scraped and then drained out , I like to strain through a
 BIG funnel lined with felt scraps so I can not only re-cover my
 hardware but this also allows you to re-use the liquid medium a
 couple times to help rinse the tank .

 Then pour in a gallon or two of Phosphoric Acid and slosh that all
 around to dissolve the remaining rust .

 DO NOT use Muriatic Acid ! (swimming pool) this eats the good
 metal , Phosphoric Acid cannot damage good metal .

 Good luck with the J-D , we had a '35 Model A and a '37 Model B John
 Deer tractors on the farm when I was a laddie , good tractors if a
 bit slow .

 This is a very freindly group so post your name at the end of each
 post to garner better  more replies .

 -Nate
 mciolli wrote:
 
  Hello all. I've a question for the group regarding removing
  the varnish sediment left behind in an old gas tank. The tank in
  question is off of a '65 John Deere, but I'm guessing some of
 those
  here have encountered this. I went thru the archives and found
 some
  references to restoring tanks, but none that I found recommended
 what
  type of solvent to use to remove the varnish. My friend that's
  restoring the tractor had some success with Gum Cutter (Acetone,
  Toluene, Xylene carb cleaner), but the quantity required would
 cost way
  too much. He dumped a quart of Acetone in the tank and said it
 seemed
  to cut it, but he's not sure if this is the best and/or most
 readily
  available solvent to use. One of the archived posts suggested
 taking
  the tank to a radiator repair shop and having it boiled, but he's
  trying to clean it on his own if it doesn't cost a bundle. Since a
  repop tank isn't available he's limited to cleaning/reusing the
 tank he
  has. Any suggestions the group has would be greatly appreciated.
 


 



[Non-text portions of this message have been removed]



Ole Chevy and GMC trucks rule!

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Re: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-09 Thread 47 1 ton Dan
My 47 1 ton has had several modifications, one of which is the gas tank(s).  It 
currently has two saddle bag tanks, but I was wondering if anyone could confirm 
that these actually came with a underbody style gas tank?  I have someone 
working on the truck now who says that only one of the tanks is worth saving 
due to lots of rust in the bottom.  If that is so, I would prefer to go back to 
something closer to original.  Any suggestions to a vendor for these?
   
  Dan
  Corsicana, TX

vwnate1 [EMAIL PROTECTED] wrote:
  

Acetone is the stuff to use , as much as he can afford and have him 
toss in a BIG handfull of _clean_ sheet metal screws , nuts  
washers to help scrape off the crud in the corners faster  easier 
as he shakes the bejeebers out of it ~ this is the hard part , takes 
lots and lots of shaking and turning the tank as there will be 
sludge  varnish in the botton and rusty crud in the top , all of it 
must be scraped and then drained out , I like to strain through a 
BIG funnel lined with felt scraps so I can not only re-cover my 
hardware but this also allows you to re-use the liquid medium a 
couple times to help rinse the tank .

Then pour in a gallon or two of Phosphoric Acid and slosh that all 
around to dissolve the remaining rust .

DO NOT use Muriatic Acid ! (swimming pool) this eats the good 
metal , Phosphoric Acid cannot damage good metal .

Good luck with the J-D , we had a '35 Model A and a '37 Model B John 
Deer tractors on the farm when I was a laddie , good tractors if a 
bit slow .

This is a very freindly group so post your name at the end of each 
post to garner better  more replies .

-Nate 
mciolli wrote:

 Hello all. I've a question for the group regarding removing 
 the varnish sediment left behind in an old gas tank. The tank in 
 question is off of a '65 John Deere, but I'm guessing some of 
those 
 here have encountered this. I went thru the archives and found 
some 
 references to restoring tanks, but none that I found recommended 
what 
 type of solvent to use to remove the varnish. My friend that's 
 restoring the tractor had some success with Gum Cutter (Acetone, 
 Toluene, Xylene carb cleaner), but the quantity required would 
cost way 
 too much. He dumped a quart of Acetone in the tank and said it 
seemed 
 to cut it, but he's not sure if this is the best and/or most 
readily 
 available solvent to use. One of the archived posts suggested 
taking 
 the tank to a radiator repair shop and having it boiled, but he's 
 trying to clean it on his own if it doesn't cost a bundle. Since a 
 repop tank isn't available he's limited to cleaning/reusing the 
tank he 
 has. Any suggestions the group has would be greatly appreciated.




 


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Re: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-08 Thread Albion Baucom
On Sep 8, 2006, at 2:09 PM, Douglas C Sims wrote:
 I just love it when they bring out NEW data on OLD chemicals. I  
 worked in a
 chemical plant making Benzene  Toluene. None of the MSDS sheets  
 for Toluene
 looked anything like that. Of course the old hands used to wash  
 their
 tools with the Benzene, because it was such a good solvent back  
 before
 anybody figured out just how bad it was/is for us.

 Doug
Yah, that's the sad part of all of this. A lot like smoking  
cigarettes I suppose. I'm young and have had the benefit of years of  
peoples experience with these chemicals. Unfortunately this  
information has come pretty late for those who worked with it over  
the years.

That said, there are very effective solvents out there that are not  
nearly as toxic. Probably not as good as the the most potent ones we  
have described here, but that is almost certainly what makes them so  
unhealthy at the same time.

A very common, widely used solvent in the lab is Acetone. This does a  
great job of solvating, and need only be treated respectively in the  
presence of open flame and in the absence of adequate ventilation.

Benzene has all but disappeared from the market. It was a great  
solvent, only its toxicity is off the charts.

Albion



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Re: [old-chevy-truck] Re: Gas Tank Restoration

2006-09-08 Thread Alan Lubow
Check with any local radiator repair shop.  They all used to boil gas tanks up 
until a few years ago.  These days far fewer do but there may be one or two 
left in your area.  The guys who work at the radiator repair shops will know 
who still does this in your area.  

Alan
'50 Chevy 1/2 ton
Denver
  - Original Message - 
  From: wgilbert_99 
  To: old-chevy-truck@yahoogroups.com 
  Sent: Friday, September 08, 2006 3:07 PM
  Subject: [old-chevy-truck] Re: Gas Tank Restoration


  What you say is true. I am now 64 and have been up to my elbows in 
  that stuff, about once a year between 1965 and 1975. How do I find a 
  tank boiling establishment in a town of 50,000? ...bill

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