Re: OT: need some help with fuel cells

2008-04-25 Thread Kurt Granroth

Technomage-hawke wrote:

On Thursday 24 April 2008, Stephen P Rufle wrote:

I remember reading about this guy in Wired magazine.
http://www.wired.com/wired/archive/15.03/play.html?pg=9
http://www.siei.org/mainpage.html

The cost of his system seem a bit high, but maybe it would be a good
place to start for the feasibility of different ideas.

read that one. and no, I don't have $50,000 to spend. I was hoping for 
something more along the lines of $1,000 or less.


Interesting... I thought I read about that guy before and that his total 
system costs were closer to $500,000, not $50,000.  Maybe it's a 
different guy doing the exact same thing.


In any event, I can't imagine that any non-toy system could be made for 
under $1000.  Each of the components necessary are typically pretty 
expensive.  A solar system approaching the kilowatt range (less isn't 
very useful except for playing around) is in the multi-thousands by 
itself.  Electrolysis machines aren't cheap, either.  And what about 
storing the hydrogen?  That's going to take some huge tanks unless you 
have even more (expensive) specialized equipment.


All that said, if you can figure out an inexpensive way to do it, I 
would absolutely love to hear about it!  I've been researching 
alternative energy solutions lately and am only recently getting over 
the initial shock of finding out just how expensive they all are.




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Re: OT: need some help with fuel cells

2008-04-25 Thread Technomage-hawke
On Thursday 24 April 2008, koder wrote:


 Recreational vehicles and yachts use solar panels to power some decently
 sized storage batteries. If you put up enough of them you can run a
 computer system.
batteries are all fine and good, but require frequent replacement (every 1-2 
years down here in the desert), and have hazardous materials in large 
quantities.


 Unfortunately the cost of solar is escalating. My original system cost
 under a thousand dollars. Today it would probably be twice that.
yep. that makes it harder for those on a fixed income to get anything 
worthwhile out of such systems as well (cost higher than cash available).I am 
sure I could build a full sized panel over time (by adding smaller modules to 
it).


 Of course when I build the next one I will ask it to do more with the
 additional expense.

 My wish list consists of more panels, bigger batteries, and a wind
 powered generator for cloudy days.
same here, except I would like to build all my stuff from easily available 
materials. call it a poor man's energy policy. :)


 There are a number of sites in the net dealing with the topic of solar
 direct to batteries. They are far from complete. You will have to
 supplement with written material.
I'm already getting that and worse. a lot of the diagrams online for any fuel 
cell are of the simple overlay type that are meaningless to those of us who 
want to build such a unit. so far, I have found NO technical diagrams or even 
any materials lists for something as simple as a PEM fuel cell. Now I have 
found plenty of places that sell individual parts for such (such as the 
backing plates, the PEM material itself and the field flow plates).


 This is some different from the fuel cell systems you asked about, but
 the fuel cells are using battery and solar and adding in the
 inefficiency of the hydrogen. The hydrogen is great for energy
 containment and transportation such as powering your car, but the
 equipment is a bit pricey.
actually, from my reading, hydrogen is very efficient (unless you burn it in 
a system similar to internal combustion engines, then you are stuck with the 
waste heat, mechanical losses, etc). Direct conversion to electricity is 5-6X 
more efficient at a minimum (unless you are having to convert carbon heavy 
fuels using a reformer, then it drops below 50%). 


 Cost will be directly related to how much electric you intend to use and
 store. You can start with part of it and expand as budget, knowledge and
 goals expand.
well, from what I have been able to determine, one can get (from a properly 
designed fuel cell) approximately 3 watts/cm^2 of fuel cell surface area. 
that means that you don't need something monstrous to power a house. a fuel 
cell stack made up of plates 10x10 cm 10 cm deep will give you roughly 3 KW 
of usable energy. This is not theoretical, its the same type of units they 
use on the space shuttle. 


 If you want to go further let me know. There are several people in the
 area working on this.

I definitely do. hey, if it means getting a paying job to do this as well, I'm 
all in!

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Re: OT: need some help with fuel cells

2008-04-25 Thread koder

On Fri, 2008-04-25 at 13:22 -0700, Technomage-hawke wrote:
 On Thursday 24 April 2008, koder wrote:
 
 
  Recreational vehicles and yachts use solar panels to power some decently
  sized storage batteries. If you put up enough of them you can run a
  computer system.
 batteries are all fine and good, but require frequent replacement (every 1-2 
 years down here in the desert), and have hazardous materials in large 
 quantities.
 
 
  Unfortunately the cost of solar is escalating. My original system cost
  under a thousand dollars. Today it would probably be twice that.
 yep. that makes it harder for those on a fixed income to get anything 
 worthwhile out of such systems as well (cost higher than cash available).I am 
 sure I could build a full sized panel over time (by adding smaller modules to 
 it).
 
 
  Of course when I build the next one I will ask it to do more with the
  additional expense.
 
  My wish list consists of more panels, bigger batteries, and a wind
  powered generator for cloudy days.
 same here, except I would like to build all my stuff from easily available 
 materials. call it a poor man's energy policy. :)
 
 
  There are a number of sites in the net dealing with the topic of solar
  direct to batteries. They are far from complete. You will have to
  supplement with written material.
 I'm already getting that and worse. a lot of the diagrams online for any fuel 
 cell are of the simple overlay type that are meaningless to those of us who 
 want to build such a unit. so far, I have found NO technical diagrams or even 
 any materials lists for something as simple as a PEM fuel cell. Now I have 
 found plenty of places that sell individual parts for such (such as the 
 backing plates, the PEM material itself and the field flow plates).
 
 
  This is some different from the fuel cell systems you asked about, but
  the fuel cells are using battery and solar and adding in the
  inefficiency of the hydrogen. The hydrogen is great for energy
  containment and transportation such as powering your car, but the
  equipment is a bit pricey.
 actually, from my reading, hydrogen is very efficient (unless you burn it 
 in 
 a system similar to internal combustion engines, then you are stuck with the 
 waste heat, mechanical losses, etc). Direct conversion to electricity is 5-6X 
 more efficient at a minimum (unless you are having to convert carbon heavy 
 fuels using a reformer, then it drops below 50%). 
 
 
  Cost will be directly related to how much electric you intend to use and
  store. You can start with part of it and expand as budget, knowledge and
  goals expand.
 well, from what I have been able to determine, one can get (from a properly 
 designed fuel cell) approximately 3 watts/cm^2 of fuel cell surface area. 
 that means that you don't need something monstrous to power a house. a fuel 
 cell stack made up of plates 10x10 cm 10 cm deep will give you roughly 3 KW 
 of usable energy. This is not theoretical, its the same type of units they 
 use on the space shuttle. 
 
 
  If you want to go further let me know. There are several people in the
  area working on this.
 
 I definitely do. hey, if it means getting a paying job to do this as well, 
 I'm 
 all in!
 

A paying job? Argh, that is a supreme sacrifice.

I am seeing fuel hydrogen cells offered for about $10.00 per watt of
output. Larger models will lower cost per watt. The thing is how to
obtain the fuel for it. If you are going to use solar panels you will
need a lot of them. It can be done, but it will cost. Hydrogen, if you
are going that route, will be just a storage medium. You lose degrees of
efficiency each time you convert from one type of energy to another.

A system designer needs to sit down with their slip stick and figure
out how much power they want to supply for what. How you are going to
store if for times the sun is not out, and how you are going to get it
back out of storage when you need it.

When you do your calculations don't forget that the difference between
12 volts and 120 is a factor of ten. A single digit slip like that will
cause yo a great deal of embarrassment and grief.

Heating and cooling will use astounding amounts of energy.

Harold

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Re: OT: need some help with fuel cells

2008-04-24 Thread Stephen P Rufle
I remember reading about this guy in Wired magazine.
http://www.wired.com/wired/archive/15.03/play.html?pg=9
http://www.siei.org/mainpage.html

The cost of his system seem a bit high, but maybe it would be a good 
place to start for the feasibility of different ideas.


Technomage-hawke wrote:
 ok,
 I know some of you are engineering types.
 
 I am starting to look at the idea of home building a fuel cell here that can 
 power my machines off the grid if need be. I am not worried about the fuel 
 source itself (hydrogen can be easily got with some solar cells, graphic 
 electrodes and starage media). What I am worried about is this:
 
 1. Building one cheaply
 2. available materials (preferably from lowe's or home depot) with the 
 exception of the electrolytic material and possibly the catalyst materials)
 3. a method of containment (A good quality housing that will keep the 2 parts 
 of the fuel seperate until introduced into the catalyzing chamber)
 
 any other suggestions that would help.
 
 In a way, this would be a different sort of open source project. I am not 
 looking to make this proprietary and would love to have a means of backup 
 power for extended periods (especially considering how expensive electricity 
 and natural gas are going to get in the not too distant future).
 
 any good ideas will help. I'd like to be able to engineer and assemble a 
 small 
 test unit in my garage with only a minimal of technical know-how (I can learn 
 if I have to).
 
 - Eric
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Yahoo IM: stephen_rufle
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Re: OT: need some help with fuel cells

2008-04-24 Thread Technomage-hawke
On Thursday 24 April 2008, Stephen P Rufle wrote:
 I remember reading about this guy in Wired magazine.
 http://www.wired.com/wired/archive/15.03/play.html?pg=9
 http://www.siei.org/mainpage.html

 The cost of his system seem a bit high, but maybe it would be a good
 place to start for the feasibility of different ideas.

read that one. and no, I don't have $50,000 to spend. I was hoping for 
something more along the lines of $1,000 or less.

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Re: OT: need some help with fuel cells

2008-04-24 Thread koder



On Thu, 2008-04-24 at 10:47 -0700, Technomage-hawke wrote:
 On Thursday 24 April 2008, Stephen P Rufle wrote:
  I remember reading about this guy in Wired magazine.
  http://www.wired.com/wired/archive/15.03/play.html?pg=9
  http://www.siei.org/mainpage.html
 
  The cost of his system seem a bit high, but maybe it would be a good
  place to start for the feasibility of different ideas.
 
 read that one. and no, I don't have $50,000 to spend. I was hoping for 
 something more along the lines of $1,000 or less.
 
 ---

Recreational vehicles and yachts use solar panels to power some decently
sized storage batteries. If you put up enough of them you can run a
computer system.

Naturally the length of time the system will run is  a function of the
size of your power source compared to your computer setup.

Unfortunately the cost of solar is escalating. My original system cost
under a thousand dollars. Today it would probably be twice that.

Of course when I build the next one I will ask it to do more with the
additional expense.

My wish list consists of more panels, bigger batteries, and a wind
powered generator for cloudy days. 

There are a number of sites in the net dealing with the topic of solar
direct to batteries. They are far from complete. You will have to
supplement with written material.

This is some different from the fuel cell systems you asked about, but
the fuel cells are using battery and solar and adding in the
inefficiency of the hydrogen. The hydrogen is great for energy
containment and transportation such as powering your car, but the
equipment is a bit pricey.

Cost will be directly related to how much electric you intend to use and
store. You can start with part of it and expand as budget, knowledge and
goals expand.

If you want to go further let me know. There are several people in the
area working on this.

Harold

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Re: OT: need some help with fuel cells

2008-04-24 Thread Joshua Zeidner
On Thu, Apr 24, 2008 at 11:00 AM, koder [EMAIL PROTECTED] wrote:



  On Thu, 2008-04-24 at 10:47 -0700, Technomage-hawke wrote:
   On Thursday 24 April 2008, Stephen P Rufle wrote:
I remember reading about this guy in Wired magazine.
http://www.wired.com/wired/archive/15.03/play.html?pg=9
http://www.siei.org/mainpage.html
   
The cost of his system seem a bit high, but maybe it would be a good
place to start for the feasibility of different ideas.
   
   read that one. and no, I don't have $50,000 to spend. I was hoping for
   something more along the lines of $1,000 or less.
  
   ---

  Recreational vehicles and yachts use solar panels to power some decently
  sized storage batteries. If you put up enough of them you can run a
  computer system.

  Naturally the length of time the system will run is  a function of the
  size of your power source compared to your computer setup.

  Unfortunately the cost of solar is escalating. My original system cost
  under a thousand dollars. Today it would probably be twice that.

  Thats odd, I heard many reports that the per-watt cost of solar
power has come down considerably.

  -jmz


  Of course when I build the next one I will ask it to do more with the
  additional expense.

  My wish list consists of more panels, bigger batteries, and a wind
  powered generator for cloudy days.

  There are a number of sites in the net dealing with the topic of solar
  direct to batteries. They are far from complete. You will have to
  supplement with written material.

  This is some different from the fuel cell systems you asked about, but
  the fuel cells are using battery and solar and adding in the
  inefficiency of the hydrogen. The hydrogen is great for energy
  containment and transportation such as powering your car, but the
  equipment is a bit pricey.

  Cost will be directly related to how much electric you intend to use and
  store. You can start with part of it and expand as budget, knowledge and
  goals expand.

  If you want to go further let me know. There are several people in the
  area working on this.

  Harold



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 - http://www.joshuazeidner.com/
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Re: OT: need some help with fuel cells

2008-04-24 Thread Robert Holtzman
On Wed, 23 Apr 2008, Technomage-hawke wrote:

 ok,
 I know some of you are engineering types.

 I am starting to look at the idea of home building a fuel cell here that can
 power my machines off the grid if need be. I am not worried about the fuel
 source itself (hydrogen can be easily got with some solar cells, graphic
 electrodes and starage media). What I am worried about is this:

 1. Building one cheaply
 2. available materials (preferably from lowe's or home depot) with the
 exception of the electrolytic material and possibly the catalyst materials)
 3. a method of containment (A good quality housing that will keep the 2 parts
 of the fuel seperate until introduced into the catalyzing chamber)

Hydrogen is hard to store in the gaseous state. The extremely small 
molecular size makes it possible for leaks to occur thru openings too 
small to pass molecules of other gases. Any such leaks are tough to detect 
until too late (i.e. kaboom!). Think exploding car batteries due to too 
rapid charging causing hydrogen buildup.

I'm not trying to discourage you but be V careful and do a lot 
of research on handling and storing hydrogen.

Last.put me in your will.

-- 
Bob Holtzman
  The best argument against democracy is a five
minute conversation with the average voter.
   Winston Churchill

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