Re: [RE-wrenches] PV Assist

2013-08-19 Thread William Miller
Eric:
 
It sounds like you are developing a sound knowledge base on your own.  I am
sure you have lots to contribute.  It is nice to see your posts on some
interesting subjects.
 
William


  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of SunHarvest
Sent: Saturday, August 17, 2013 2:20 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] PV Assist


As you're aware William, being my mentor, I can't give you advice on your
designs...none-the-less I figured I'd throw my hat in the ring of our
talkabout (verbal walkabout)...
 
I've seen plenty of wealthy homeowners turn to solar initially for the
savings and end up acquiring an affinity for saving energy which, as I've
seen, can lead to an awareness on the importance of ecological preservation.
Some have even put aside their more conservative sociopolitical ideologies
and recalled their inherent desire to connect with their environment, a.k.a.
become more hippied-out man.
 
We run up against this concept with every single solar panel we sell. Where
is it manufactured? Not at the local, organic, free-range, fair-trade solar
farm that's for sure. How much embodied energy and chemical by-product comes
with each module (let's not talk about batteries)? Way, way, way too much.
But for now, as this is the time of transition, solar is the lesser of two
evils. The underlying truth is that in order to establish a sustainable
existence, at a bare minimum, we must not consume more resources than we
produce. This is hardly possible given any modern lifestyle, even the most
eco-friendly. Each and every one of us that are not living entirely off the
land and putting back all the nutrients that we consume; despite our best
intentions, recycling our plastic bottles, shopping at farmer's markets,
driving electric cars, are slowly destroying our planet. So what do we do?
We may not be able to save the earth but we can wake as many sleeping
zombie-consumers as possible and see where that gets us. 
 
The way I see it, our good work is far from perfect but it's a modest means
to a greater end and everyone must get on board, fast; even the gluttons;
especially the gluttons. As it's been said, we're the pioneers. We're the
messengers, the alarm clocks, and the catalysts of this paradigm shift.
Energy technology is changing fast, in both the renewable and conventional
sectors and we're the ones, selling solar to everything that breathes and
has a pocketbook, that are helping renewables to beat coal, oil, natty gas,
nuclear; and If we don't do it, who will? In order for the green revolution
to contend and win we need to build bridges between the tree-huggers and the
oil-mongers and that is accomplished not by creating an eco-elite but
through persistent diplomacy...
 
 
...Hey, come back here with my soapbox!...
 
 
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[RE-wrenches] SB and SI

2013-08-19 Thread Erika Weliczko
Has anyone had a good way of allowing a sunny boy in a remote building talking 
to an SI in the main building? Maybe wirelessly?

I have an application for remote PV but SB Needs to be at remote building where 
grid backup is needed at main building.
Thanks in advance,

Erika
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[RE-wrenches] MC4 center conductors

2013-08-19 Thread penobscotsolar
Hi all,
   Does anyone have a source of just the center conductor (small metal
inserts) for MC4 connectorsI seem to have accumulated a lot of
female - plastic without the associated crimpable center conductor

Daryl

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Re: [RE-wrenches] MC4 center conductors

2013-08-19 Thread jay peltz
PV-cables.com


Jay




On Aug 19, 2013, at 4:10 PM, penobscotso...@midmaine.com wrote:

 Hi all,
   Does anyone have a source of just the center conductor (small metal
 inserts) for MC4 connectorsI seem to have accumulated a lot of
 female - plastic without the associated crimpable center conductor
 
 Daryl
 
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[RE-wrenches] PV Assist White Paper

2013-08-19 Thread William Miller
  Friends:

 

I wrote a draft white paper to discuss the issues relevant to PV Assist
systems.  If you are up for along read, please feel free.  If you have
suggestions, I welcome them.

This idea is new to me so I am learning as I go.  Also, I could not easily
past the chart so I included a link to it.  Also, the table did not quite
line u, but I think you canfigure it out.

Thanks,

William Miller

 

 

 GENERATOR / BATTERY WITH PV ASSIST

August 19, 2013

DRAFT, PRINCIPLES DISCUSSED ARE UNDER RESEARCH

 

Introduction: Whenever we design an Off-grid Alternative Energy systems, we
usually design the system so that non-fossil battery charging sources
(solar, wind, hydro) provide a majority of the energy for battery charging.
Sometimes we come across systems that have loads that are so large that it
is not practical to rely solely on non-fossil sources. A large generator
will be needed to run on a daily basis. We call these systems Generator /
Battery Systems with PV Assist, or PV Assist for short. We use the term PV
to describe all RE charging sources since PV is most common in our area.

We have found that battery charging in PV Assist systems using traditional
settings may cause premature failure in battery arrays for reasons described
below. We want everyone to enjoy the longest battery life possible so we
have developed some alternative settings for battery charging that will
hopefully achieve longer battery life.

It has always been the goal of solar technicians to minimize generator run
time. In retrospect, this may not be the best idea in PV Assist systems. The
consequence may be reduced battery life.

Batteries wear out when they are cycled. A cycle is defined as a discharge
and charge. Normally, an off-grid system will charge batteries during the
day and discharge them at night, resulting in one cycle per day. In the case
of a PV Assist, the batteries may cycle multiple times per day. Your battery
bank is rated for a finite number of cycles. If they cycle 4 times per day,
they wear out 4 times faster than if they cycled once per day.

In an attempt to preserve the longevity of a battery bank in a PV Assist
system, we are experimenting with alternative generator auto start and
inverter / charge battery charge settings. In general, we suggest that if
batteries are going to be cycled multiple times per day, that they be cycled
less deeply. In other words, do not discharged the batteries to as low a
voltage as one would normally.

In order to achieve this goal, the generator will run more frequently than
in a traditional hybrid off-grid system. In these systems it is already a
given that generator run time will occur every day, even multiple times per
day. We are essentially embracing generator run time to preserve battery
life. We are trading off greater wear-and-tear on the generator for less
wear-and-tear on the batteries. The decision to do this belongs with the
system owner.

Battery DOD versus life span: See figure 1 below that compares the depth of
discharge (DOD) of a battery to battery life. Note that the maximum expected
cycles is 4,000. If you cycle 4 times per day at this DOD, expect 1,000 days
of life, or three years. If you cycle to 80% you can expect 1000 cycles, or
250 days. This is a very short life span and this scenario needs to be
avoided. The sweet spot is to be determined for each unique situation, but
for discussion we are assuming we want 3000 cycles, or about 2 years. This
is not long for a battery bank, but keep in mind this design assumes we have
undersized the battery bank significantly. Essentially you are buying two or
three small battery banks in the span of time one properly sized battery
bank would last.

To achieve 3,000 cycles, the DOD must be limited to about 70%. The lowest we
can allow the battery bank voltage to get, when measured at rest, is about
49.0 volts. Keep in mind that batteries being discharged will exhibit a
voltage lower than the at-rest voltage. Also keep in mind that surge loads
will cause the battery voltage to temporarily sag. The above described logic
drives our suggested system settings below.

http://www.trojanbatteryre.com/PDF/datasheets/L16REB_TrojanRE_Data_Sheets.pd
f

Generator Auto Start: We will require that generators in a PV Assist system
be able to start automatically based on both battery voltage and load. Most
common inverter/charger systems are capable of this. The two conditions for
auto start are described below.

Battery start: In the case of a battery start condition, the master inverter
monitors the battery voltage. Generally, if the voltage becomes slightly low
for 24 hours, or the voltage becomes moderately low for 2 hours or extremely
low for 15 minutes, the generator will start. When the generator starts in
these conditions, the system will complete a full three stage charge cycle.
An explanation of a three stage charge cycle is beyond the scope of this
paper. 

If we are assuming that the generator will start more than