Re: [RE-wrenches] offsetting generator loads with PV

2014-10-04 Thread Jerry Shafer
I have done some work in central America where there was only a genny down
the road that supplied power and it would only run if someone put fuel in
it, is this your issue also.
Jerry












On Sat, Oct 4, 2014 at 7:37 AM, Conrad Geyser  wrote:

> Esteemed wrenchies,
>
> I'm working on Integrating PV with a group in the Caribbean on commercial
> sites with intermittent gird power.  Need to be able to work grid tied and
> generator tied.  No UL 1741.  Anybody worked with this? Need some
> consulting and/or therapy.
>
> always a pleasure,
>
> Conrad
> NABCEP PV and thermal
> Cotuit Solar LLC, etc.
>
>
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Re: [RE-wrenches] Microfractures in PV Modules

2014-10-04 Thread jay peltz
Hi Chris,

There are a number of test methods, but the best two are.
Electroluminescence imagining   ELI
thermal imaging  IR

>From what I read at Photon, the ELI is the best for micro cracks before they 
>really happen.
After they are visible, thermal imaging can be helpful.

As to it being a real issue, I believe so.  The cause has not been confirmed, 
but contributing factors are:
cell thickness
manufacturing handling
shipping/packing
field handling.

For example I've seen IR photos that show a hand print damage in the middle of 
module.  Or damage that sure looks like it would have been from a shoulder 
pressing on a cell area ( carrying it like a sheet of plywood).  

If you are looking for someone who can do these field tests, contact me off 
site,

jay

peltz power


On Oct 4, 2014, at 10:46 AM, Christopher Warfel wrote:

> No, this is a third party quality assurance inspector for a rate payer funded 
> program. The issue is most likely proper use of ratepayer funds towards these 
> projects.  I would think that the AHJ wouldn't be concerned unless there was 
> a safety issue My question is more along the lines of: is this a real issue, 
> and if so, how does one see the defect?
> On 10/4/2014 12:21 PM, jay peltz wrote:
>> Hi Chris,
>> 
>> Do you mean the AHJ?
>> 
>> jay
>> 
>> 
>> On Oct 4, 2014, at 8:20 AM, Christopher Warfel wrote:
>> 
>>> Recently a inspector raised the issue of microfractures in pv modules, and 
>>> that the existence of such fractures would require replacement of the 
>>> modules and a failing of the system inspection. I found information from 
>>> NREL confirming the existence of microfractures in poly crystalline.  
>>> However, I have not seen any information on how to detect them (ie, what 
>>> they look like).  Does anyone have a reference that shows this, and is this 
>>> a valid concern for the industry?  Thank you, Chris
>>> 
>>> 
>>> 
>>> 
>>> 
>>> 
>>> -- 
>>> Christopher Warfel, President
>>> ENTECH Engineering, Inc.
>>> PO Box 871, Block Island, RI 02807
>>> 401-466-8978
>>> 
>>> ___
>>> List sponsored by Redwood Alliance
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> 
> -- 
> Christopher Warfel, President
> ENTECH Engineering, Inc.
> PO Box 871, Block Island, RI 02807
> 401-466-8978
> 
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Re: [RE-wrenches] Microfractures in PV Modules

2014-10-04 Thread Bill Hoffer
Christopher

There are some level of micro fractures that are always present in cells
and not visible to the naked eye.  Some of these will produce visible
fractures over time from loading and flexing of the module from weather and
temperature changes.  The micro fractures can be an issue with performance,
but may not show up until later, they are not necessarily an issue with
safety.  If the encapsulation is intact and the there is not a specific
internal fault caused by the separation the only issue would be loss of
conducting surface between the broken piece and the internal string wiring
resulting in a loss of performance.  Bottom line as long as there is not a
fault, your AHJ does not have much to say about performance, the NEC says
nothing about performance, only if the installation is safe.  All modules
are flash tested and sorted for performance and checked for faults (
insulation resistance tested at a voltage significantly higher than the
operational rating, 2x max voltage + 1000V).  This is required before a
module manufacturer can place a UL sticker on it.  IMHO as long as the
damage and is not causing leakage current during an insulation resistance
test at the factory the AHJ really cannot say anything about it legally, he
is not an inspector for UL and really only needs to be able to read the UL
sticker and certify it is being used according to the listing.

That being said some module manufacturers do add an additional
Electroluminescence test that does detect micro cracks by placing a small
reverse current through the module that causes the active material to act
as a Light Emitting Diode in the near infrared spectrum that it is possible
to detect with a special camera calibrated for that light spectrum.
Usually done in a lab, although there are expensive field units available
now.  These test will show micro-cracks, bad print screening and bad spots
on the cells from the doping process.  I have done tests were we purposely
damage cells in a module and we have been able to detect micro cracks that
did not necessarily result in a reduced flash test at the factory.  Over
time I assume that will not be the case and reduced output may be the.  So
IMHO your AHJ does not have the equipment nor does he have the expertise to
perform these tests, nor does the NEC or UL1703 require it!

Good Luck with the inspector, but I think he is way out of his league on
this one, until it becomes a safety issue, even a visible crack in a cell
is not an issue of his concern.

Bill

On Sat, Oct 4, 2014 at 8:20 AM, Christopher Warfel <
cwar...@entech-engineering.com> wrote:

> Recently a inspector raised the issue of microfractures in pv modules, and
> that the existence of such fractures would require replacement of the
> modules and a failing of the system inspection. I found information from
> NREL confirming the existence of microfractures in poly crystalline.
> However, I have not seen any information on how to detect them (ie, what
> they look like).  Does anyone have a reference that shows this, and is this
> a valid concern for the industry?  Thank you, Chris
>
>
>
>
>
>
> --
> Christopher Warfel, President
> ENTECH Engineering, Inc.
> PO Box 871, Block Island, RI 02807
> 401-466-8978
>
> ___
> List sponsored by Redwood Alliance
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-- 
William Hoffer
161 SE Fourth Ave
P.O. Box 1823
White Salmon, WA 98672-1823
suneng...@gmail.com 
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Re: [RE-wrenches] Microfractures in PV Modules

2014-10-04 Thread Christopher Warfel
No, this is a third party quality assurance inspector for a rate payer 
funded program. The issue is most likely proper use of ratepayer funds 
towards these projects.  I would think that the AHJ wouldn't be 
concerned unless there was a safety issue My question is more along the 
lines of: is this a real issue, and if so, how does one see the defect?

On 10/4/2014 12:21 PM, jay peltz wrote:

Hi Chris,

Do you mean the AHJ?

jay


On Oct 4, 2014, at 8:20 AM, Christopher Warfel wrote:


Recently a inspector raised the issue of microfractures in pv modules, and that 
the existence of such fractures would require replacement of the modules and a 
failing of the system inspection. I found information from NREL confirming the 
existence of microfractures in poly crystalline.  However, I have not seen any 
information on how to detect them (ie, what they look like).  Does anyone have 
a reference that shows this, and is this a valid concern for the industry?  
Thank you, Chris






--
Christopher Warfel, President
ENTECH Engineering, Inc.
PO Box 871, Block Island, RI 02807
401-466-8978

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--
Christopher Warfel, President
ENTECH Engineering, Inc.
PO Box 871, Block Island, RI 02807
401-466-8978

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[RE-wrenches] offsetting generator loads with PV

2014-10-04 Thread Conrad Geyser
Esteemed wrenchies,

I'm working on Integrating PV with a group in the Caribbean on commercial
sites with intermittent gird power.  Need to be able to work grid tied and
generator tied.  No UL 1741.  Anybody worked with this? Need some
consulting and/or therapy.

always a pleasure,

Conrad
NABCEP PV and thermal
Cotuit Solar LLC, etc.
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Re: [RE-wrenches] Microfractures in PV Modules

2014-10-04 Thread jay peltz
Hi Chris,

Do you mean the AHJ?

jay


On Oct 4, 2014, at 8:20 AM, Christopher Warfel wrote:

> Recently a inspector raised the issue of microfractures in pv modules, and 
> that the existence of such fractures would require replacement of the modules 
> and a failing of the system inspection. I found information from NREL 
> confirming the existence of microfractures in poly crystalline.  However, I 
> have not seen any information on how to detect them (ie, what they look 
> like).  Does anyone have a reference that shows this, and is this a valid 
> concern for the industry?  Thank you, Chris
> 
> 
> 
> 
> 
> 
> -- 
> Christopher Warfel, President
> ENTECH Engineering, Inc.
> PO Box 871, Block Island, RI 02807
> 401-466-8978
> 
> ___
> List sponsored by Redwood Alliance
> 
> List Address: RE-wrenches@lists.re-wrenches.org
> 
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[RE-wrenches] Microfractures in PV Modules

2014-10-04 Thread Christopher Warfel
Recently a inspector raised the issue of microfractures in pv modules, 
and that the existence of such fractures would require replacement of 
the modules and a failing of the system inspection. I found information 
from NREL confirming the existence of microfractures in poly 
crystalline.  However, I have not seen any information on how to detect 
them (ie, what they look like).  Does anyone have a reference that shows 
this, and is this a valid concern for the industry?  Thank you, Chris







--
Christopher Warfel, President
ENTECH Engineering, Inc.
PO Box 871, Block Island, RI 02807
401-466-8978

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