[RE-wrenches] Ferrites for EMP/solar flare protection?

2022-02-07 Thread Hans Frederickson
Wrenches,
One of our grid-tied solar + storage customers with a SolarEdge StorEdge / LG 
Chem RESU10H system found some information online about protecting solar 
systems from an EMP:

Solar Power Ferrite Bundle - Practical Disaster Preparedness for the Family 
(disasterpreparer.com)<https://disasterpreparer.com/product/solar-ferrite-bundle/>

Our customer is asking for our recommendation on this. We have used Ferrites 
for filtering out inverter noise but I'm not familiar with the idea of using 
them for protection from EMPs. Does anyone on this group specify or recommend 
these sorts of products for that purpose? Is there any historical evidence of 
EMPs being a threat to solar systems?
Thanks,
-Hans
Hans Frederickson, President
[Cascadia Solar]
www.cascadiasolar.com ><http://cascadiasolar.com/>

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Re: [RE-wrenches] Grounding - Exposed Metal Part

2012-07-26 Thread Hans Frederickson

Mark,
If you look at NEC 250.104(C), you'll find that you have to bond structural
metal that is likely to become energized. The phrase likely to become
energized is not defined, and is up to the AHJ. I would guess most AHJ's
would consider the second metal plate to already be bonded since it is
electrically continuous with the first metal plate, because they're
touching. I also doubt they would consider it likely to become energized
because you bonded the first metal plate. Just my opinion.

-Hans 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
Sent: Wednesday, July 25, 2012 7:29 PM
To: RE-wrenches
Subject: [RE-wrenches] Grounding - Exposed Metal Part

A bare metal plate is connected to a conduit which serves as an equipment
ground. The plate is grounded and needs to be grounded because it could
become energized both by being contact with the conduit which could become
energized and also by coming into contact with the current carrying
conductors themselves.

A second bare metal plate touches the first plate but could not come into
contact with the current carrying conductors.

True or false, the second plate does not have to be grounded (bonded to the
first plate) because the first plate is already grounded and therefore could
not cause the second plate to become energized?

Any Code references to support your opinion?

P.S. I believe: false, the second plate must be bonded to the first plate
because it may become energized by the first plate regardless of whether or
not the first plate is actually grounded, but I can't find references in the
Code to support this.

Mark Frye
Berkeley Solar Electric Systems
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Re: [RE-wrenches] two buildings one grid connectioon

2012-06-17 Thread Hans Frederickson
I have done this with two houses, each having its own utility meter and 
service. The AHJ approved it because all of the solar components were exterior 
to the host building, we had DC and AC disconnects at the host building, and we 
had engraved placards at both services identifying the location of everything 
and the point of interconnection. I don't believe there is anything in the NEC 
that would disallow it, but local codes or utility requirements might be a 
problem.

-Hans 

On Jun 15, 2012, at 5:49 PM, Allen Frishman amfr...@aeonsolar.com wrote:

 Hey Wrenchers,
 I have been asked to participate in a feasibility study for a ~300KW Grid 
 Tied solar system in NYC.  There are two adjacent detached buildings,  one 
 has great unshaded space with very little usage and the other has no 
 available roof space with high annual usage.   The separate owners of the two 
 buildings want to work out a deal to install the array on the good space roof 
 and grid connect to the other building.  Is there anything in the NEC that 
 will not allow this?   I know there was a topic discussed last year Two 
 Buildings, two services, one roof but that project was never installed and 
 therefore no conclusion made.  
 
 Any and all feedback is appreciated.
 
 Thank you
 Al Frishman
 AeonSolar
 
 (917) 699-6641 - cell
 (888) 460-2867
 www.aeonsolar.com
 
 
 Al Frishman
 AeonSolar
 
 (917) 699-6641 - cell
 (888) 460-2867
 www.aeonsolar.com
 
 
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Re: [RE-wrenches] dial-down breakers and buss rating

2012-03-30 Thread Hans Frederickson
Kirk,
Well, the NEC just refers to the sum of the ampere ratings of the
overcurrent devices, which doesn't leave much wiggle room for adjusting an
800A rated breaker downward. I would check with your inspector ahead of
time if you want to try this approach.

-Hans



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kirk
Herander
Sent: Friday, March 30, 2012 12:44 PM
To: RE-wrenches
Subject: [RE-wrenches] dial-down breakers and buss rating

Hello,
Here's one I haven't come across before. I am about to start a 110kw system.
This is a 480/277 three phase ac output. The calcs tell me I need a 200 amp
breaker(after rounding up from the actual breaker calc of 180.5 amps)
feeding a 800 amp panelboard which is also fed by a 800 amp utility main
breaker. Following the 120% rule no more than 960 amps can be put on the
buss. But the source input will be 1000 amps from grid and pv combined.
However, the 800 amp breaker can be current-limited down lower (in this case
at least to 760 amps) by a manual dial with calibration markings on its
face. So I would think a reasonable AHJ would accept this as code-compliant.
The only other alternative is to replace the main with a 700 amp (no
fixed-amperage breaker is made between 700 and 800 amps), which for load
reasons the owner doesn't want to do. Thanks for your comments.

A pesky inspector might say what's to prevent some yahoo from turning the
breaker back up to 800 amps once I leave, for instance.


Kirk Herander
VT Solar, LLC
dba Vermont Solar Engineering
NABCEPTM Certified installer Charter Member
NYSERDA-eligible Installer
VT RE Incentive Program Partner
802.863.1202


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Re: [RE-wrenches] Expansion on conduits on commercial roof tops!

2011-12-23 Thread Hans Frederickson
You just need to keep your strut straps loose enough that the conduit will
slip as it expands and contracts. Sometimes you'll need to use the next size
bigger strap from the conduit you're using. Then make sure you strap the
barrel of the expansion coupling tight, and remember to leave enough slack
wire in your boxes and conduit bodies to allow for conduit expansion to pull
on the wire a bit without stressing wire terminations. That's it. The Carlon
guide for installing their PVC parts covers this stuff pretty well:

http://www.carlon.com/Installation_Training/IT-ISEXPJT.pdf

 

Regards,

-Hans

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of James
Rudolph
Sent: Friday, December 23, 2011 5:53 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Expansion on conduits on commercial roof tops!

 

Thanks fellas,
I guess I was not clear. We are using RMC or IMC on all of are roof top runs
with the appropriate expansion fittings. I am trying to figure out how to
deal with the movement of the conduits at the bases where we strap it down
to the base( a curb with a small peice of shallow b-line placed on it (4')
).

On Thu, Dec 22, 2011 at 12:06 PM, Jason Szumlanski ja...@fafcosolar.com
wrote:

PVC conduit? Search for Carlon PVC Expansion Fittings.

 

They publish a good PDF that shows when expansion fittings are required and
how to install them properly.

 

Jason Szumlanski

Fafco Solar

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of James
Rudolph
Sent: Thursday, December 22, 2011 9:39 AM
To: RE-wrenches
Subject: [RE-wrenches] Expansion on conduits on commercial roof tops!

 

Howdy Wrenches,

I was wondering how everybody is dealing with expanding conduits on roof
tops? Do we have an accepted best practice on this?. What I am really
looking for is a way to starp long conduit runs on commercial rooftops in
direct sun that allow movement and expanision joints to do thier job.

Mahalo in advance!



James B Rudolph
NABCEP Certified PV Installer 


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-- 
James B Rudolph
NABCEP Certified PV Installer



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Re: [RE-wrenches] Expansion on conduits on commercial roof tops!

2011-12-22 Thread Hans Frederickson
We've covered this a few times before. Here's a recap of my previous
comments:

1) I use EMT on rooftops, not PVC. PVC conduit just moves too much to be
safe for a lot of expansion/contraction long-term. However, if you're in
Hawaii, you might have a different set of issues. EMT could rust out quickly
and perhaps your temperature swings aren't as great.

2) If you do decide to go with steel conduit, it moves much less than PVC,
and you can get a longer run in before you need an expansion coupling. To
calculate expansion, see the FPN for NEC 300.7(B). You take the values in
Table 352.44 and multiply by 0.2 for steel conduit.

3) Pay attention to how you strap your conduit. The straps adjacent to an
expansion coupling need to be loose enough to allow the conduit to slip as
it expands/contracts.

4) OZ-Gedney makes a UL-listed expansion coupling for EMT, the TX series.

Regards,
-Hans


From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of James
Rudolph
Sent: Thursday, December 22, 2011 6:39 AM
To: RE-wrenches
Subject: [RE-wrenches] Expansion on conduits on commercial roof tops!

Howdy Wrenches,

I was wondering how everybody is dealing with expanding conduits on roof
tops? Do we have an accepted best practice on this?. What I am really
looking for is a way to starp long conduit runs on commercial rooftops in
direct sun that allow movement and expanision joints to do thier job.

Mahalo in advance!



James B Rudolph
NABCEP Certified PV Installer 


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Re: [RE-wrenches] Grouping of Service Disconnects

2011-12-08 Thread Hans Frederickson
Jason,
I agree that the inspector is wrong. I see two options:
1) Appeal the inspectors ruling with his supervisor(s).
2) Cut in a little flush mount service disconnect adjacent to the main
service panel. You could use a 2-space flush-mount panel like Cutler Hammer
CH2L125FP. This is rated for service entrance use, but does not include a
visible break disconnect (just a breaker), so depending on your utility's
requirements, it might need to be redundant to your fused disconnect
outside.  

Regards,
-Hans

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason
Szumlanski
Sent: Thursday, December 08, 2011 5:22 AM
To: RE-wrenches
Subject: [RE-wrenches] Grouping of Service Disconnects

I know this has been discussed ad nauseum, but.

I have a supply side tap with a fusible disconnect located next to the meter
outside. The tap is in the main distribution panel which is back to back
with the meter inside a finished garage. There is a 200A main breaker in the
MDP. The inspector is insisting that the solar AC disconnect (fusible
disconnect) be located inside the garage next to the MDP. He is saying that
service disconnecting means must be grouped. The inspector acknowledges that
the PV system is considered a separate source, not necessarily a separate
service, but also insists that Section 230 applies.

I pointed out that section 230.72(A) and 230.71(A) apply to grouping of
service disconnects for the SAME service, not grouping of all disconnects
for multiple services. I noted that the location required in 230.70(A)(1)
allows for the disconnect to be outside the building. There is no explicit
requirement for disconnects of separate services to be co-located (grouped).
I also pointed out 690.56(B) which implies that the PV system disconnect can
be located elsewhere if a plaque or directory is supplied. I thought this
was case closed, but he is still not seeing it my way.

I realize that the AHJ could theoretically make the determination that the
disconnect be located inside, but that is not the case he is making. He is
stuck on the grouping aspect. I have provided Enphase's white paper on
disconnecting means and the excellent IAEI articles on the subject. I think
they are interpreting the word each in 230.71(A) to mean all. I'm not
sure.


There is no way that the homeowner will allow a surface mounted fusible
disconnect next to his flush mounted MDP in the garage. The next best
alternative to comply with the inspector is expensive and time consuming,
and a load side connection is out of the question. Not happy right now.

Jason Szumlanski
Fafco Solar

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Re: [RE-wrenches] Bifacial modules

2011-11-01 Thread Hans Frederickson
For the Sanyo and Silicon Energy modules I've worked with, it is a very
small amount of light that actually passes through in the gaps between the
cells. You could do a simple ratio calculation by measuring the area of the
gaps and the area of the cells. Just guessing, I would say about 3-4%, if
that. I wouldn't count on getting much daylight under the array except for
what bounces in from underneath. Depending on the height of the array and
reflectivity of nearby surfaces, the reflected light under the array can be
significant. Hope this helps.

 

-Hans

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Keith Cronin
Sent: Tuesday, November 01, 2011 1:04 PM
To: RE-Wrenches
Subject: [RE-wrenches] Bifacial modules

 

Hi

 

Was wondering if any of you have installed bifacial modules and know what
the % of light that comes through to a surface below the modules?

 

Looking for a canopy type of installation/ application and wondered if you
have any #'s?

 

Thank you~

 

Aloha,

Keith

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Re: [RE-wrenches] High PSF Mods?

2011-09-27 Thread Hans Frederickson
I second the opinion on Silicon Energy modules. Our crew doesn't hesitate to
walk or climb directly on the modules when they need to. They also have good
impact resistance. We installed a 75kW system on a flat roof at a middle
school and walking around on the roof, you would guess that it had been
raining rocks. No broken modules yet, but I'd still like to get a hold of
those little punks. ;)
 
-Hans

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Hoffer
Sent: Tuesday, September 27, 2011 4:02 PM
To: Jeff Clearwater; RE-wrenches
Subject: Re: [RE-wrenches] High PSF Mods?


Jeff

Silicon Energy has a 125 PSF rated module which slightly exceeds 5400 Pa (
113 PSF).  I would guess that it can actually handle a lot more than that.
Good looking module with a cascading mounting system included that also
makes a clean raceway for the wiring for a very clean install.  Frameless on
two edges to allow rain snow and dust tor easily run off.  It is a bit
spendy, but I would guess that it is one of the toughest modules in the
market.  


On Tue, Sep 27, 2011 at 3:18 PM, Jeff Clearwater je...@villagepower.com
wrote:


Hello Again Wise and Knowledgeable,

What's folks favorite modules for high psf ratings?  I know RECS have high
ratings.  Others?

Thanks!

Jeff


-- 
Jeff Clearwater
Village Power Design

Renewable Energy Consultant
32 Years in all Aspects of Renewables
www.villagepower.com
skype: jclearwater
413-559-9763
~



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-- 
Bill Hoffer PE
NABCEP Certified Solar PV InstallerT
Sunergy Engineering Services PLLC
2504 Columbia Ave NW
East Wenatchee WA 98802-3941
suneng...@gmail.com Cell:(509)679-6165


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Re: [RE-wrenches] 1987 NEC

2011-07-19 Thread Hans Frederickson
Kent,
I'm not a geezer yet, but thanks to my dad I do have a copy of the 1987 NEC.
690-5 (Ground Fault Detection and Interruption) was added in the 1990 NEC.
There is no 690-5 or mention of ground fault detection/interruption in the
1987 NEC.
 
In the 1990 NEC, section 690-5 is very small compared to 690.5 in the 2011
NEC. Here's the complete text from 1990:
 
690-5. Ground Fault Detection and Interruption.  Roof-mounted photovoltaic
arrays located on dwellings shall be provided with ground-fault protection
to reduce fire hazard. The ground-fault protection circuit shall be capable
of detecting a ground fault, interrupting the fault path, and disabling the
array.
 
The handbook for 1990 goes on to say that the gfp device must:
1) detect the ground fault
2) open the grounded conductor to interrupt the ground fault
3) open the ungrounded conductors and short the photoltaic array source to
disable it
 
For some reason, I've never heard of item #3, specifically the part about
shorting the array. Can anyone shed light on this?
 
Regards,
-Hans

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kent
Osterberg
Sent: Monday, July 18, 2011 10:07 PM
To: g...@icarussolarservices.com; RE-wrenches
Subject: Re: [RE-wrenches] 1987 NEC


Gary,

No one else has come up with a 1987 NEC. If you can get a copy of 1987
section 690.5 (I think it was 690-5 back then), I'd appreciate it.

Kent Osterberg
Blue Mountain Solar



Gary Willett wrote: 

Kent:

I am a member of the International Association of Electrical Inspectors
(IAEI), and they're headquartered here in the Dallas area.

If you aren't successful getting the info from a Wrench with the 1987 code
book, let me know and I am sure I can request a FAXed copy of 1987 section
690.5.



Regards,

Gary Willett, PE
g...@icarussolarservices.com


On 7/15/2011 4:30 PM, Kent Osterberg wrote: 

I'm looking for the text of 1987 NEC 690.5 to compare with 2011 version. If
any of you geezers have kept copies that old, please contact me off list.
Thanks. 

Kent Osterberg 
Blue Mountain Solar 
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Re: [RE-wrenches] 1987 NEC

2011-07-19 Thread Hans Frederickson
David,
Thanks for the interesting history on GFPDs. My copy of the 1987 NEC does
not have 690-5, and it's not missing any pages. Either my code book is an
incomplete printing or perhaps John Wiles was referring to a 1987 proposal
that didn't make it into the code until the 1990 NEC. 
 
Regards,
-Hans 

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David
Brearley
Sent: Tuesday, July 19, 2011 12:57 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] 1987 NEC


Hans,

John Wiles described the evolution of this standard for a Home Power article
that we referenced later in a SolarPro on PV System Ground Faults:

http://solarprofessional.com/article/?file=SP2_5_pg60_Mync

As described by John Wiles, program manager for the Institute for the
Energy and the Environment, in the February/ March 2008 Home Power article
Ground-Fault Protection Is Expanding, Article 690.5 was added to the NEC
in 1987. One of Wiles' first projects in the PV industry was to develop
prototype hardware to meet the new Code requirement. The basic concept
(of the original GFPD prototype), writes Wiles, was to insert a 0.5- or
1-amp circuit breaker in the dc system-bonding conductor. This small
circuit breaker senses any current between the grounded current-carrying
conductor and the grounding system, tripping if current exceeds the 0.5 A or
1 A rating. By mechanically linking this smaller breaker to larger capacity
breakers that are installed inline with the ungrounded current-carrying
array conductors, it is possible to detect, interrupt and indicate that a
ground fault has occurred, and to disconnect the fault.

These early GFPDs were manufactured for 48 V or lower PV systems. According
to Wiles, As higher voltage, utility-interactive PV inverters became
available in the late 1990s, using a 0.5- or 1-amp fuse as the sensing
element and the inverter's control electronics to monitor the fuse was more
cost effective. While the sensing equipment may have changed, in general
the role of the modern GFPD remains the same as it was in 1987:

1. Detect ground faults in PV arrays. 
2. Interrupt the fault current. 
3. Indicate that a ground fault has occurred. 
4. Disconnect the faulted part of the array.

These four GFPD requirements for grounded PV arrays are spelled out in NEC
690.5(A) and 690.5(B). The former requires ground-fault detection and
interruption (GFDI), which includes the provision to indicate the presence
of a ground fault. The latter requires that faulted circuits be isolated
either by disconnecting the ungrounded conductors of the faulted circuit or
by shutting down power to the output power circuits of the inverter or
charge controller.

A final GFPD requirement is found in Article 960.5(C), which calls for a
visible warning in the proximity of the ground-fault indicator. The warning
could be an LED, an LCD or both. In general, the manufacturer provides this
electric shock hazard warning as part of the listed grid-tied inverter or
charge controller. However, where a PV system includes batteries, the
installer must apply a duplicate warning label near the batteries, stating:


WARNING 
ELECTRIC SHOCK HAZARD 
IF A GROUND FAULT IS INDICATED, NORMALLY 
GROUNDED CONDUCTORS MAY BE UNGROUNDED 
AND ENERGIZED 



One change in the GFPD requirements introduced in 1987 is that it is no
longer necessary to short-circuit, or crowbar, the PV array in the event
of a ground fault. This added step had the effect of reducing the PV array
voltage to zero, minimizing shock hazard. The requirement was dropped in a
subsequent Code cycle, as leaving the array in a short-circuited condition
created several other issues.


If you're a Home Power subscriber, you can access the original article in
the HP archives. If not, it is summarized above.

Best,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer T
david.brear...@solarprofessional.com
Direct: 541.261.6545


On 7/19/11 2:19 PM, Hans Frederickson h...@fredelectric.com wrote:




Kent,
I'm not a geezer yet, but thanks to my dad I do have a copy of the 1987 NEC.
690-5 (Ground Fault Detection and Interruption) was added in the 1990 NEC.
There is no 690-5 or mention of ground fault detection/interruption in the
1987 NEC.

In the 1990 NEC, section 690-5 is very small compared to 690.5 in the 2011
NEC. Here's the complete text from 1990:

690-5. Ground Fault Detection and Interruption.  Roof-mounted photovoltaic
arrays located on dwellings shall be provided with ground-fault protection
to reduce fire hazard. The ground-fault protection circuit shall be capable
of detecting a ground fault, interrupting the fault path, and disabling the
array.

The handbook for 1990 goes on to say that the gfp device must:
1) detect the ground fault
2) open the grounded conductor to interrupt the ground fault
3) open the ungrounded conductors and short the photoltaic array source to
disable it

For some reason, I've

Re: [RE-wrenches] Fwd: out of business

2011-05-18 Thread Hans Frederickson
Since they're doubling up on PV technology, I thought it would be funny to
suggest they have a VAWT on the pole between the crystalline PV and the
HAWT. Turns out they've already thought of this!
 
Vertical axis Wind Turbine:  
VAWT currently in research and development.  This four source version of the
PPP is only recommended for ideal lower wind locations. 

-Hans

 


From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason
Szumlanski
Sent: Wednesday, May 18, 2011 4:24 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Fwd: out of business



They should just make the turbine blades out of PV mods and kill two birds
with one stone. But they'd want to use bifacial mods to capture the
reflected light off the pole.

 

My favorite is the photo gallery with superimposed images of the product
in various settings.

 

Jason Szumlanski

Fafco Solar

 Original Message 

Check this out

http://thepersonalpowerplant.com/

They even show the shadow from the pole across the top module -- and the
modules on the bottom facing every which way, just in case the sun moves
around to the north I guess.

We might as well all go home now -- they're going to put us all out of
business anyway.

Russell Mueller
Positive Energy


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Re: [RE-wrenches] Single phase to three phase interconnect

2011-04-25 Thread Hans Frederickson
Eric,

For a 6kW system on a reasonable size commercial service, it shouldn't be a
problem to stack your 2 inverters on one or two legs of the 3-phase service.
Loads are never perfectly balanced, so synchronous generators don't need to
be either, up to a point. Ask the utility if you can feed the 6kW in on one
leg. They'll look at their transformer for the service in question and make
a decision. If they let you do it, just try to feed in on the most heavily
loaded leg of the 3-phase service.

 

Regards,

-Hans

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Eric Thomas
Sent: Monday, April 25, 2011 11:01 AM
To: re-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] Single phase to three phase interconnect

 

While commercial solar work is newer to me, im surprised this hasn't been
addressed very much in our forum: Interconnecting single phase inverters to
three phase services. We are laying out a 6kW system using Silicon Energy
Cascade modules and Aurora PVI inverters (either 2 or 3 PVI 3.0's). The
challenge is finding a way to easily tie two of these inverters into the
existing 3phase service. I've been reading up on Sunny Boys tech notes and
on this forum about imbalance and such, but im still not comfortable enough
with tie in. Due to the string configuration options, I can add a third
inverter and use a three phase subpanel to aggregate the inverters then tie
them in. But adding a third inverter seems like a goofy solution. In looking
at available equipment, transformers, phase converters etc, I can't seem to
find the right fit. Any ideas?

This system does not have a three phase inverter option due to Made in WA
req's. 

Thanks!

Eric Thomas
Solar Epiphany LLC

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Re: [RE-wrenches] Two Buildings, Two Services, One Roof

2011-04-18 Thread Hans Frederickson
I don't think you'll find anything in the NEC to prohibit that. NEC
250.52(A)(1) requires you to bond a metal underground water pipe (if it
exists) to the grounding electrode system. In older neighborhoods with metal
water pipes, the grounding electrode systems for all the houses are bonded
together (through the metal water pipe). The only potential problem I know
of with the GECs for multiple services bonded together in this way is that
if a bad connection develops on the incoming grounded service conductor
(neutral), unbalanced (neutral) current can start flowing through the pipes
to neighboring services and back to the transformer through their neutral
wires. Bottom line: call your AHJ, tell them what you plan to do, and ask
them if they have a problem with it. You should also check with the utility.
 
Regards,
-Hans
 


  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
Sent: Monday, April 18, 2011 2:05 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Two Buildings, Two Services, One Roof


Or another way to illustrate this problem:
 
There is nothing in the Code that would stop me from hauling out the old #6
and bonding my GEC to my next door neighbors GEC, if I wanted to?

Mark Frye 
Berkeley Solar Electric Systems 
303 Redbud Way 
Nevada City,  CA 95959 
(530) 401-8024 
 http://www.berkeleysolar.com/ www.berkeleysolar.com  
 

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
Sent: Monday, April 18, 2011 2:00 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Two Buildings, Two Services, One Roof


Dana,
 
Exactly, why not? I can't find anything in the Code that says 'Thou shalt
not make a connection between the grounding system of two seperate services
located on two seperate buildings.
 
But re your example in this case the PV for both building will be located on
only one of the two. 
 
Mark Frye 
Berkeley Solar Electric Systems 
303 Redbud Way 
Nevada City,  CA 95959 
(530) 401-8024 
 http://www.berkeleysolar.com/ www.berkeleysolar.com 
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Re: [RE-wrenches] PVC running through the house

2011-04-07 Thread Hans Frederickson
690.31(E), requiring metallic raceways or enclosures for DC circuits inside
the building was introduced in the 2005 NEC. Depending on when the 2005 NEC
was adopted by your local authority, it may or may not have been required at
the time of the installation. 
 
-Hans

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Keith Cronin
Sent: Thursday, April 07, 2011 3:05 PM
To: RE-Wrenches
Subject: [RE-wrenches] PVC running through the house


Hi folks


Was wondering- does anyone know back in 2005, if it was permissible to run
DC conductors from the roof, through the home to the inverter location,
inside the house, per the NEC?


Thanks 

Keith Cronin
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[RE-wrenches] Backfeeding GFP devices

2011-03-25 Thread Hans Frederickson
Wrenches,
I'm looking at a fair number of school projects these days. So far, every
school service I've looked at has a ground fault protection device at the
main service disconnect. I just completed a 75kW school project where we did
a line side tap. The panel gear was old, maybe 1960s Federal Pacific.
Lately, I've been looking at schools with newer gear.

In SolarPro 2.4, the Can We Land? article mentions the possibility of
getting a GFP device that is capable of being backfed. Has anyone seen or
used such a device in conjunction with a big service? Are there any known
manufacturers of GFP devices that are listed for backfeeding? For a current
project, I would like to backfeed a GFP device that is controlling a 3000A
switch on a 480V service.

Also, because I'm a curious person, I'm wondering if anyone has ever backfed
a GFP device not listed for that use, perhaps without realizing it, and what
the result was? 

Thanks,
-Hans

Hans Frederickson
Estimator / Project Manager
Frederickson Electric, Inc.
(360) 385-1395


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Re: [RE-wrenches] Sharp Warranty in Marine Environment

2011-01-18 Thread Hans Frederickson
I haven't heard that about the modules, but this was true for the racking a
couple years ago when we installed an SRS/OnEnergy system. IIRC, bodies of
salt water needed to be at least 2 miles away. Because the SRS racking is
steel, it is more susceptible to corrosion from salt air. My understanding
is that Sharp has recently discontinued the SRS/OnEnergy system and will be
introducing something new this year.

Regards,
-Hans



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of August Goers
Sent: Tuesday, January 18, 2011 8:32 AM
To: RE-wrenches
Subject: [RE-wrenches] Sharp Warranty in Marine Environment

Hi Wrenches,

I recently heard a rumor that Sharp modules may not be warranted in a marine
environment. This could be completely false but I thought I would reach out
and see if anyone on the list has any experience in this area.

Best,

August
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Re: [RE-wrenches] The perfect solar ready roof

2010-10-20 Thread Hans Frederickson
Kris has a good idea. Installing 2x backer blocks on the I-joists will not
only give you more depth for your lag screws, but it will strengthen the
roof framing as well. Also, as Kris recommends, check with the manufacturer
for nailing patterns, etc. I was dealing with some BCI joists this past
summer and I was pleased that Boise Cascade has structural engineers on
staff that are eager to help, and can email you approved drawings for
reinforcing the joists.
 
-Hans

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kristopher
Schmid
Sent: Wednesday, October 20, 2010 1:33 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] The perfect solar ready roof


What about screwing in double 2x6s flush to the roof deck between the beams
where your feet will attach and lag bolting into that?  Definitely check
with the beam manufacturer first, though.
 
Kris

Legacy Solar
864 Clam Falls Trail
Frederic, WI 54837
715-653-4295
sol...@legacysolar.com
www.legacysolar.com 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Scott
McCalmont
Sent: Wednesday, October 20, 2010 12:00 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] The perfect solar ready roof


In general, you shouldn't drill or cut the flanges on engineered wood beams.
I think that eliminates lag screws into the rafters. They probably wouldn't
have the same pull-out strength as a lag screw into a conventional rafter,
either. 

Scott


On Oct 19, 2010, at 7:58 PM, Chris Daum wrote:



Dear Wrenches:

I have a composite (shingle) roof at hand, and the owner wants to upgrade it
to a metal roof and install a 5kw+ array on it.   The rafters are those
(sort of) particle board I-beams covered with 1/2 plywood (and shingles).
What's the best metal roofing you could suggest--and would you beef up the
wood to lag into?

Thanks for all your input.


Chris Daum
Oasis Montana Inc.
406-777-4309
406-777-0830 fax
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Re: [RE-wrenches] Tranformless inverter

2010-10-04 Thread Hans Frederickson
Ryan,
Yes, there are twice the number of ungrounded conductors, so twice as many
fuses and switches are required. I haven't seen much in the way of combiners
for ungrounded systems... A combiner for an ungrounded system has two fused
ungrounded sections instead of the typical combiner of today which has fuses
on the ungrounded input conductors and just a terminal block for all the
grounded conductors.

-Hans

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ryan LeBlanc
Sent: Saturday, October 02, 2010 10:52 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Tranformless inverter

Bill, 

Specifically, the additional fusing and disconnect requirement you mentions.
Is that each positive and negative PV Source and Output Circuit must have
OCPD and go through switched?  Twice the combiner boxes, fuses and switches?

Thanks,

Ryan J. LeBlanc
NABCEPT Certified Solar PV Installer
Cell: 707.591.1950
Direct: 707.536.9839
r...@naturalenergyworks.com
http://www.NaturalEnergyWorks.com


Ungrounding the array requires additional fusing and disconnects, but the
most significant difference is that the module wiring and all external cable
must be PV Wire/Cable. Therefore only modules with PV Wire/Cable can be used
in these systems. You must confirm from the manufacturer that they have made
the switch. Hopefully all manufacturers will be installing PV Wire/Cable
soon so that this will not be a problem anymore.

 


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[RE-wrenches] Ladder Hoists

2010-08-30 Thread Hans Frederickson
 
Wrenches,
I'm interested in hearing from those of you that use a ladder hoist to move
modules from the ground to the roof. Does anyone have a product that they
would recommend? Any problems? 

Thanks,
-Hans

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Re: [RE-wrenches] PV GEC to the same point as theutilityservice GEC?

2010-08-24 Thread Hans Frederickson
Ray and Matt,
Thanks for sharing your perspective on the EGC and GEC requirements. I share
Ray's distaste for creating ground loops with redundant GECs, and I'm
thankful for 690.47(C)(3), particularly the last sentence:
 
A single conductor shall be permitted to be used to perform the multiple
functions of dc grounding, ac grounding, and bonding between ac and dc
systems.
 
In the draft of the 2011 NEC, there is completely new wording for 690.47(C).
I find it to be more understandable than the 2008 code, and I recommend
checking it out:
 
http://www.solarabcs.com/index.php?option=com_docman
http://www.solarabcs.com/index.php?option=com_docmantask=doc_downloadgid=
248Itemid=72 task=doc_downloadgid=248Itemid=72
 
As for 690.47(D)... I just can't stop hating this one. I was dismayed to
find that it made it into the 2011 NEC without changes. Is there any purpose
for 690.47(D) other than enhanced protection from direct lightning strikes?
If so, and you're installing in an area where direct lightning strikes are a
problem, shouldn't you be installing a proper lightning protection system
per NFPA 780? As far as I can tell, the main practical consequence from
implementation of 690.47(D) is that you're almost guaranteed to set up a big
ground loop that will suffer induced currents from nearby lightning strikes.
Please, somebody justify the existence of 690.47(D), particularly for those
of us that live in areas where lightning is rare, so I can stop hating it.
 
Regards,
-Hans
 


  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of R Ray
Walters
Sent: Monday, August 23, 2010 1:55 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] PV GEC to the same point as theutilityservice
GEC?


I think the issue is that some installers are wanting the supplementary
electrode for the array tied to the building grounding system in two places.
I saw this in BIll Brooks seminar too, but then he said it wasn't necessary.
Basically the EGC system already ties both electrodes together as required,
and a 2nd conductor directly between the two electrodes can create a
lightning loop. 
If the electrodes would be close together, you can actually drop the array
electrode, and tie straight to the building electrode. But if it is on the
other side of the building for instance, some have run 2 conductors, 1) the
already required EGC through the AC conduit, and then 2) a separate GEC on
the outside of the building that connects the electrodes a 2nd time. 

This would be the same logic as bonding your electrode of your house to your
neighbor's house: it's not necessary ( they're already bonded through the
services) and it can cause trouble, especially with lightning.
Even my new ground impedance tester only works, if each grounding electrode
is bonded once (and only once) to the rest of the grounding system. 
It's a key point of lighting protection in multiple electrode grounding
systems too: never create loops in your grounding system. 

R. Walters
r...@solarray.com
Solar Engineer




On Aug 23, 2010, at 9:27 AM, Matt Lafferty wrote:



Hi Jason,
 
I'm a little confused about your intention. I think you might be making this
harder than it needs to be. Everything you need is right there in 2008 NEC
690.47(C).
 
Where are you tying into the building AC distribution system? Get your GEC
the same place the existing AC distribution system at your point of
interconnection is bonded. If the grounding electrode conductor for the
point of interconnection is building steel (like the delta-wye transformer
scenario described in your original post), source your GEC there.
 
Your AC  DC grounding system(s) must be bonded together per 690.47(C)(1).
For normal interactive, non-backup systems, I use a common ground bus for
both AC  DC (690.47(C)(5). I size it and any bonding jumpers as the smaller
of #8 CU or whatever 690.47(C)(2)  690.47(C)(7) comes out to. My common GEC
originates at the AC interconnection per 690.47(C)(6)  690.47(C)(8). I run
the common GEC to and thru the inverter(s) and out to the array thru the
raceway system.
 

NOTE: Once you are on the array side of the inverter(s), the GEC is a DC
equipment ground. I size it not smaller than #8 and large enough to carry
any unintentional system currents safely to ground based on the DC
configuration. This may result in multiple ground conductors running thru
different conduits. Every pipe (AC  DC) gets a ground wire in my systems.
DC raceways should also be bonded to the GEC (meyers-hub, ground-bushing,
etc.). AC raceways on the load side of an OCP do not require this provision
by code, but it doesn't hurt to go ahead and do it anyway.
 
690.47(D) is for equipment grounding. This is a separate issue from the
system GECs described in 690.47(C). I consider it to be enhanced or
bonus equipment grounding. In addition to the requirements of 690.47(C),
you must ALSO bond your rack to the building steel and make sure the steel
is properly 

Re: [RE-wrenches] Aluminum conduit LBs

2010-08-13 Thread Hans Frederickson
Marco,
I'm curious to know what you did after the hard lesson. Was it an issue of
difficult/impossible installation, or an AHJ issue? It seems like the most
straightforward solution in a situation like this is to replace your conduit
bodies (LBs in this case) with a larger size, and then install reducers in
order to leave the existing conduit runs intact. I'm looking at an upcoming
installation where I would like to use 1-1/4 EMT, but will need 1-1/2
conduit bodies to be ok with wire fill. 
 
-Hans

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Marco
Mangelsdorf
Sent: Thursday, August 12, 2010 8:19 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Aluminum conduit LBs



Anyone know where I could go to find out the max conductor sizes that
threaded Al. LBs can handle?

 

I learned the hard way that a conduit of X inches that can handle conductors
of a certain size does not necessarily mean that a LB of the same diameter
can handle the same size conductors.

 

Thanks,

marco

 

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[RE-wrenches] UL Listing for meter

2010-07-26 Thread Hans Frederickson
I scanned the UL White Book and did not find a category listing for bolt-in
or plug-in type watt-hour meters. There are several categories for the meter
sockets. If UL hasn't taken it on, I can't imagine that anyone has paid any
other NRTL to evaluate equipment that typically doesn't require a listing. I
have heard of AHJ's waiving the listing requirements for equipment when no
standard exists... I would suggest to the AHJ that there is no listing for
watt-hour meters so this requirement is impossible to meet.

Regards,
-Hans 



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Peter
Parrish
Sent: Monday, July 26, 2010 12:19 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Congested Panel Problem

This inspector also has a problem with the production meter we installed. He
wanted to see the UL Listing on the meter. I called Austin International
(our vendor) about the meter in question (Itron Centron C1S) and they said
that UL doest test meters as they (normally) are not used on the customer
side of the service. Is there another listing for meters that would satisfy
a nit-picky inspector? To make matters worse, we now have in stock both
Itron Centron C1S meters as well as Schlumberger Centron C1S meters. Did
Schlumberger buy out Itron? Or vice versa?

Any help on the main panel calculation and acceptable listings for meter
would be greatly appreciated. 


 
Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885



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Re: [RE-wrenches] Roof anchors and proper rigging

2010-04-26 Thread Hans Frederickson
Rebecca,
Petzl makes the Navaho Bod harness with ANSI/NFPA certification. It's my
understanding that this harness meets OSHA requirements. At some point I
read a blurb from Petzl about how OSHA approved gear is actually
self-certified by the manufacturer, which they disdain. Apparently there was
no recognized testing lab for OSHA fall protection gear requirements, so
they decided to use ANSI. The ANSI/NFPA certified harness is a separate part
# from the regular version, so they must have made some modifications.
Anyway, the harness is comfortable and I can't imagine a safety inspector
having a problem with it.
 
-Hans

  _  

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Rebecca
Lundberg
Sent: Friday, April 23, 2010 5:51 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Roof anchors and proper rigging


Finally, I use an Absorbica in conjunction with my harness and rope (again,
climbing experience has helped me understand the concept of safety on a
roof). And I am still looking for a comfortable OSHA-approved harness that
has a front attachment point, so if anyone has suggestions I'd be
interested.

Rebecca Lundberg
CEO/President, Powerfully Green
Champlin, Minnesota

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Re: [RE-wrenches] Overcurrent Protection on a Subpanel

2010-04-05 Thread Hans Frederickson
Since Peter is talking about a subpanel, we can assume that it is not the
main service for a building/structure, and would not be subject to the
disconnect requirements of NEC articles 225 and 230. In general, as long as
the subpanel is in the same building or structure as the main service, it is
not required to have a main breaker. There are a lot of exceptions on
service entrance requirements, so it's a good idea to read through the
relevant sections of articles 225 and 230 to get a handle on this.

-Hans Frederickson

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Dave Click
Sent: Monday, April 05, 2010 6:07 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Overcurrent Protection on a Subpanel

One could interpret that if you have 6 or more inverter breakers getting
combined in a panel, you'd want one main breaker so that you wouldn't have
to turn off all ten individually to disconnect the system. 
Something else to ask the AHJ.

Peter Parrish wrote:
 When we use a sub-panel to combine the output of two or more 
 inverters, we buy the sub-panel without a main breaker. A wrench who 
 is working with us now, recommends buying sub-panels with the main 
 breaker, which increases cost by about 50%. Is this a code 
 requirement? Does it depend on the distance between the sub- and main
panels?

 - Peter

 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065 CA Lic. 854779, NABCEP Cert. 
 031806-26 peter.parr...@calsolareng.com 
 mailto:peter.parr...@calsolareng.com
 Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885



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[RE-wrenches] Split-bus panel: load/line side connection?

2010-04-01 Thread Hans Frederickson
Wrenches,
The thread about supply side overcurrent protection got me thinking about
the old split-bus panels. I don't see any theoretical difference between
landing on a breaker in the top section of a split-bus service panel and
making a line side tap. For example, if you have a 200A split-bus service
panel that allows 60A breakers in the top section, what's to stop you from
installing a 60A PV source (or two, if you have room)? Thoughts?

-Hans

Hans Frederickson
Estimator / Project Manager
Frederickson Electric, Inc.
(360) 385-1395


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Re: [RE-wrenches] Supply Side Tap Overcurrent Protection

2010-03-31 Thread Hans Frederickson
Anything less than a 100A main is a no-go a for residential service:

NEC 230.79(C):
For a one-family dwelling, the service disconnecting means shall have a
rating of not less than 100 amperes, 3-wire.

Also, I don't think any AHJ is going to accept a load calculation in lieu of
proper bus sizing in the service. What's to stop the owner from adding loads
later on? I agree with Eric... time for a service upgrade.


-Hans Frederickson
 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Steven
Lawrence
Sent: Wednesday, March 31, 2010 9:54 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Supply Side Tap Overcurrent Protection

Why can't you do a line side tap and downsize the main breaker?  Use a 60A
main disconnect for the line side tap, and use a 60A main breaker for the
service panel.  That's similar to what I did except I downsized the 200A
main to a 150A. This also allowed a manual interlock kit in the main service
panel that can be fed from the backup load panel.  

Steven Lawrence

__

Date: Wed, 31 Mar 2010 08:13:10 -0700 (PDT)
From: Nick Soleil nicksoleilso...@yahoo.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Supply Side Tap Overcurrent Protection
Message-ID: 342120.66732...@web44904.mail.sp1.yahoo.com
Content-Type: text/plain; charset=us-ascii

Downsize the main breaker?  I would if I could, but the customer only
has 100 Amps now, and the solar is fed with two breakers, a 30A and a 40A.
So to be under 120Amps, I would have to size the main to 50 Amps, which may
be problematic.
I can also do the line side tap, but had heard that a load analysis may
be accepted instead.  The loads of the house will never use more than 100
Amps.  I am wondering if any codes or white papers detail that option.  

 Nick Soleil
Project Manager
Advanced Alternative Energy Solutions, LLC PO Box 657 Petaluma, CA 94953
Cell:   707-321-2937
Office: 707-789-9537
Fax:707-769-9037


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Re: [RE-wrenches] Supply Side Tap Overcurrent Protection

2010-03-31 Thread Hans Frederickson
Steven,
I don't think the 60A disconnect for the line-side tap would qualify as part
of the required 100A rating for the residential service. You aren't using it
to supply the house loads. Unless I'm missing something, your proposal
limits the residential service load to only 60A. I suppose you could argue
it with the AHJ... but I think you're going against the intent of the code.
These sections weren't written with any consideration to grid-tied PV
feed-ins.

-Hans Frederickson

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Steven
Lawrence
Sent: Wednesday, March 31, 2010 11:04 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Supply Side Tap Overcurrent Protection

230.80

Where the service disconnecting means consists of more than one switch or
circuit breaker, as permitted by 230.71, the combined ratings of all the
switches or circuit breakers used shall not be less than the rating required
by 230.79


Steven Lawrence


___
Message: 1
Date: Wed, 31 Mar 2010 10:24:17 -0700
From: Hans Frederickson h...@fredelectric.com
To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Supply Side Tap Overcurrent Protection
Message-ID: 71328cbb96b745889f63e627c93e8...@frederickson.local
Content-Type: text/plain;   charset=us-ascii

Anything less than a 100A main is a no-go a for residential service:

NEC 230.79(C):
For a one-family dwelling, the service disconnecting means shall have a
rating of not less than 100 amperes, 3-wire.

Also, I don't think any AHJ is going to accept a load calculation in lieu of
proper bus sizing in the service. What's to stop the owner from adding loads
later on? I agree with Eric... time for a service upgrade.


-Hans Frederickson
 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Steven
Lawrence
Sent: Wednesday, March 31, 2010 9:54 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Supply Side Tap Overcurrent Protection

Why can't you do a line side tap and downsize the main breaker?  Use a 60A
main disconnect for the line side tap, and use a 60A main breaker for the
service panel.  That's similar to what I did except I downsized the 200A
main to a 150A. This also allowed a manual interlock kit in the main service
panel that can be fed from the backup load panel.  

Steven Lawrence
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Re: [RE-wrenches] Solar accumulation panel

2010-01-13 Thread Hans Frederickson
690.15, second paragraph supports Drake's method:

A single disconnecting means in accordance with 690.17 shall be permitted
for the combined ac output of one or more inverters or ac modules in an
interactive system.

690.17 says the disconnecting means can be a switch or circuit breaker. This
seems workable, with a couple caveats... The inverter manufacturer
directions might specify an individual branch circuit, and you would need to
use the larger size wire between the AC combiner box to the fused AC
disconnect at each inverter, so you would need to choose disconnects with
big enough terminals.

Anyone see any other issues with this idea?

-Hans



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Drake
Chamberlin
Sent: Wednesday, January 13, 2010 9:59 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Solar accumulation panel


P.S.

In many cases it would be necessary to use a fused AC disconnect to stay
within the inverter manufacturer's specifications. 

At 12:53 PM 1/13/2010, you wrote:


Here is a wild idea.  If you  look at the Enphase inverter systems,
several inverters connect together in parallel before going to an
overcurrent device.  

In all cases, the point of connection to a utility system must be at
a dedicated breaker.  If there were multiple string inverters that would
connect to one breaker, why not just use a junction box, instead of a
combiner panel?  You could put in an AC disconnect for each inverter, if it
didn't come with one.  

The wiring would need to be sized for the combined output of the
multiple inverters, which in many cases wouldn't be an issue.

Drake 


Drake Chamberlin
Athens Electric
OH License 44810
CO License 3773
NABCEP TM  Certified PV Installer 
Office - 740-448-7328
Mobile - 740-856-9648 


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Re: [RE-wrenches] fancy stud sensors (was RE: Clean Energy Brands)

2009-12-15 Thread Hans Frederickson
I saw and tried out the Milwaukee sub-scanner at the NECA show in Seattle.
I haven't ever got my hands on the Bosch unit, so I can't give a comparison.
The Milwaukee really needs to have a smooth surface to roll along, so I
don't think it will work on comp shingle roofs. It probably would work fine
on tile roofs once you remove a few tiles to get down to the roof deck. I
did mention to the Milwaukee rep that there would be a significant market at
their price point if they could design a tool that could see through comp
shingles accurately. He hinted that they were working on it...

-Hans



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of wes kennedy
Sent: Tuesday, December 15, 2009 4:03 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Clean Energy Brands


Howdy All,

I have used the Bosch unit for a while, and even it is not fool proof.  They
also forgot to install the auto-chute deployment unit for safe landings
from rooftops!

Has anyone used the new whizbang sensor from Milwaukee?

 
http://www.milwaukeetool.com/ProductDetail.aspx?ProductId=2290-21CategoryNa
me=SC%3a+M12+Cordless+System

Lots of technology for around $350.  



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Re: [RE-wrenches] PV Powered vs SMA

2009-12-01 Thread Hans Frederickson
Nice thread... inverter pros/cons is something I spend a fair amount of time
pondering, since they are the weak link in the grid-direct installation.

Overall, I like them both (PVP and SMA).

Performance: On page 44 of the Dec/Jan issue of SolarPro, there is a list of
specifications for grid-direct inverters. Current PVP and SMA inverters have
similar CEC weighted efficiency ratings. Some of the older PVP inverter
models (1100, 2000, 2800, 3000) have slightly lower efficiency.
 
Reliability: I like that the PVP inverters have no moving parts, whereas the
SMA inverters use a fan to assist with the cooling. PV Powered does a lot of
marketing around their reliability efforts, for whatever that's worth.

Customer Service: I have not needed to utilize PV Powered customer service.
I've found SMA customer service techs to be easy to reach and knowledgeable.

Other issues: I like that PV Powered inverters are made in the USA. I also
find the hardware and manuals to be easier to work with, most likely because
they're produced in the USA for our market. The PVP inverters ship with a
full-size mounting template which comes in handy, especially when planning
the rough-in wiring and support framing during new construction.

I have a preference for the PVP inverters, and use SMA occasionally if it's
a better design fit. I agree with Wayne Irwin's comment about the durability
of the inverters with the heavy transformer designs, as opposed to the newer
light-weight designs (including the newest SMA products). I just feel that
in the long run, lower counts for electronic components is a good thing. I'm
not an expert on component reliability, but I know from my somewhat limited
experience that capacitors dry up and transistors are susceptible to a
variety of failure modes. The fewer of these things, the better. Also from a
reliability standpoint, I prefer to put inverters inside in a well
ventilated area, if possible. My gut feeling is that over the long haul, any
inverter will be better off in a location that is protected from moisture
and large ambient temperature swings.

-Hans


From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Keith Cronin
Sent: Tuesday, December 01, 2009 1:04 PM
To: RE-Wrenches
Subject: [RE-wrenches] PV Powered vs SMA


Hi colleagues

Do any of you have a preference, PV Powered vs SMA in the residential space-
2k-5k grid tie inverter zone?

Comments on performance/reliability/customer service etc?

Any feedback on their monitoring vs SMA's webbox?

Thanks

Keith


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Re: [RE-wrenches] wiring the Soladeck

2009-11-24 Thread Hans Frederickson
The 2-hole strain relief is called a cable gland. TB makes a line that
includes 2-hole, 3-hole, 4-hole etc. The part numbers all begin with
CC-NPT-*. The 2-hole gland is CC-NPT-12-G-2. You can find the complete
selection on the last page of this PDF:
http://tnblnx3.tnb.com/emAlbum/albums//tc_us/tc_1_ltnonmettalicflex.pdf

Be aware the diameter of the wires (USE or PV-wire) that you're running
through the gland and make sure you order a part that has the right size
holes. I like to run my #6 copper EGC through a gland or cord grip as well.
The TB cable glands are not UV resistant, so you don't want to use them
where exposed to sunlight (i.e. keep the Soladeck under the array). I've got
a collection of UV-resistant cable glands but I can't remember the
manufacturer. The problem with those is that they aren't UL listed. If it's
not one problem, it's another...

The manufacturer of the Soladeck is RSTC Enterprises:
http://www.rstcenterprises.com/pdf/soladeck_brochure.pdf

I spoke with them a while back when I was getting sorted out with cable
glands and the guy I talked to claimed he was working on getting a line of
cable glands to sell with the Soladeck. I haven't seen this from any of the
suppliers however.

Regards,
-Hans




From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mick Abraham
Sent: Tuesday, November 24, 2009 2:43 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] wiring the Soladeck


I drill where the dimples are in the sheet metal, then punch for .5 trade
size, then install one of the plastic two hole strain relief clamps as are
available from AEEsolar and others.

I feel that one must not rely on the foam lid gasket to sufficiently clamp
the power leads. That just seems like asking Murphy to impose the Law.

The conductor for grounding the metal array parts can just exit through a
drilled hole in the box with no strain clamp, because there's a metal loop
that this wire can first loop through to give some tug prevention.

Jolliness,

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675



On Tue, Nov 24, 2009 at 3:12 PM, Dave Click davecl...@fsec.ucf.edu wrote:


Wrenches-

How are folks wiring the Soladeck boxes? It seems that the intent is
to use cord grips in the south end of the box, but I just saw another
installation where the wires just came directly in through the space at the
south end. Seems like the foam is included to keep bugs out rather than
provide strain relief to those incoming conductors, so I guess I'm just
looking for a reality check here.

Thanks and happy Thanksgiving!
DKC
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Re: [RE-wrenches] AC DC in Raceway

2009-09-24 Thread Hans Frederickson
I am not aware of any type of installation where the NEC would require
bundling in a gutter. I have seen some non-metallic raceways with built-in
partitions for low-voltage and line-voltage wiring, but of course this type
of product wouldn't be applicable for the AC/DC separation you're looking
for. Anyway, you should be careful with bundling, because although it makes
for a neat installation, your AHJ might consider tightly grouped conductors
in a gutter as requiring derating, as if they were sharing a raceway.
Typically this would not be an issue for solar installations, since we're
increasing wire sizes over minimum requirements in order to minimize voltage
drop / wire resistance losses, but if you had say, five strings, and you
bundled the 10 DC wires together for a distance of 24 or more, your
derating factor may have just hit 50%, and that's in addition to any
derating that might be required by ambient temperature. Just keep in mind
that any current carrying conductors that are bunched together with zip ties
just might run a bit warmer and thereby have increased resistance. I heard a
story somewhere once about a homeowner who thought it would be very
workmanlike to _braid_ all the home runs together as they left the service
panel. According to the story, the AHJ took a dim view of this and wrote an
ampacity correction based on NEC 310.15(B)(2) Adjustment Factors for More
Than Three Current-Carrying Conductors in a Raceway of Cable. This makes
sense when you consider that the braided romex was essentially one big
cable.

-Hans

Hans Frederickson
Project Manager
Frederickson Electric, Inc.
www.fredelectric.com
 



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Drake
Chamberlin
Sent: Thursday, September 24, 2009 2:19 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] AC  DC in Raceway


Bundling is a good idea, I to that too.  But where does it say we have to do
it?

At 09:43 AM 9/24/2009, you wrote:


Nik, we always use 4x4 gutters when ever possible - keeps things
clean and neat - as long as insulation voltage rating is same on all wires
and wires are bundled (AC and DC - tie wraps or tape) and it's all from the
same system (house wiring is another system) then it's OK...

Max Balchowsky 
SEE Systems


From: Nicholas Ponzio, Building Energy
npon...@buildingenergyus.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Thursday, September 24, 2009 4:02:21 AM
Subject: [RE-wrenches] AC  DC in Raceway

Wrenchers,

What's the deal with mixing AC and DC conductors in a raceway? The
job in question has a 6x6 wireway under the inverters. Conductors will have
their own conduits but is it ok for them to share the wireway?

Thanks in advance for clarification on this,
Nik
 

--
Nicholas Ponzio
Building Energy
1570 South Brownell Road
Williston, VT 05495

t: 802-859-3384 x15
f: 802-658-3982
www.BuildingEnergyVT.com

Building Solutions for a Sustainable Future


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Drake Chamberlin
Athens Electric
OH License 44810
CO License 3773
NABCEP TM  Certified PV Installer 
Office - 740-448-7328
Mobile - 740-856-9648 


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Re: [RE-wrenches] Thermal issues with PVC (was RE: raintite boxmounting angle)

2009-08-24 Thread Hans Frederickson
Slipped pinky finger sent my post a bit early. Sorry...

Here's the Carlon document for PVC expansion fittings:
http://www.carlon.com/Installation_Training/IT-ISEXPJT.pdf

My feeling is that in general, how thermal expansion/contraction issues are
handled is one of the most important factors in the longevity of solar PV
installations. Not just for conduit, but for racking and module construction
as well. If I recall correctly, an expansion coupling (or lack thereof) was
the cause of the Staples fire.

-Hans 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Hans
Frederickson
Sent: Monday, August 24, 2009 3:33 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Thermal issues with PVC (was RE: raintite boxmounting
angle)

Picking up on Max's comment about PVC conduit coming apart in the heat...
PVC is acceptable for use above ground, but is often not a good choice in
exposed outdoor areas due to thermal issues:

First, PVC conduit is not permitted to be used where ambient temperatures
exceed 50 degrees C (122 degrees F) per NEC 352.12(D). This limitation rules
out using PVC on most roofs, although you will occasionally see it used on
cool roofs in our neck of the woods (pacific NW). It follows that PVC
junction boxes would not typically be a good idea on a hot roof unless they
are specifically listed for higher temperatures.

Second, PVC of any significant length installed outdoors generally will
require an expansion fitting. See NEC 352.44 for details. The rule of thumb
we use around here is any piece of PVC conduit longer than 10' installed on
an exterior wall needs an expansion fitting. If you find yourself needing to
install an expansion fitting, this document from Carlon is very helpful:



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Re: [RE-wrenches] Fall protection anchors for comp shingle roofs

2009-07-29 Thread Hans Frederickson
Andrew,
This is my favorite:
http://www.superanchor.com/retrofit.html

It has a butyl strip under the steel strap which helps seal the nail
penetrations, and if you install it properly, all of the penetrations will
end up underneath the ridge shingles. When you're done, you can just leave
it for future maintenance use. We use roof accessory spray paint to help
them blend in with the roof.

Regards,
-Hans



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Andrew
Truitt
Sent: Wednesday, July 29, 2009 10:03 AM
To: RE-wrenches
Subject: [RE-wrenches] Fall protection anchors for comp shingle roofs



Has anyone found roof anchors that are designed to span the ridge cap on
existing composition shingle roofs?  We have a number of different types of
anchors that we attach on the north side of the roof with screws into the
truss but that invariably leaves the issues that result from running a rope
over the peak: crushing the ridge cap, damaging the ridge cap shingles, wear
on the rope, etc...  We use the carpet or cardboard on the ridge method
but it is imperfect.  We have one anchor that is designed to span the ridge
on unfinished roofs with a 6 leather strap but it won't span most ridge
caps.  I'm looking at the Guardian Fall Protection catalog - which is
awesome - but it doesn't have anything for this particular application.

Thoughts?


Andrew 
Standard Solar Inc.


-- 
Don't get me wrong: I love nuclear energy! It's just that I prefer fusion
to fission. And it just so happens that there's an enormous fusion reactor
safely banked a few million miles from us. It delivers more than we could
ever use in just about 8 minutes. And it's wireless!

~William McDonough



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Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

2009-02-11 Thread Hans Frederickson
A few years back, we had a customer who was having similar problems. I don't
recall if it was a Buderus boiler, but the generator was a Generac. This was
a simple generator backup system. We were able to get the boiler to work
reliably after adjusting the governor on the generator so that it ran at
60Hz under load. As I recall, it would then drift above 60Hz when unloaded.

If you were to try a UPS, it would need to be a dual-conversion type to make
a difference, otherwise it would just pass the generator power straight
through. True dual-conversion UPS units are very expensive... Probably
costing more than the cheap generator in many cases.

-Hans

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Howie
Michaelson
Sent: Wednesday, February 11, 2009 6:52 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

I installed an off-grid system with identical symptoms:

OB VFX 3648 dual stack
Buderus GB142-24
Kohler 12 kW propane genny

The boiler runs fine on the inverter power, but will occasionally error out
(6A) and shut down while the generator is running (usually after it has been
on for hours).  The plumber installed an APC uninterruptable power
supply/surge suppressor (not sure of the model) before the boiler, but when
running on the internal inverter, the symptoms seemed to get worse.  When
running on just the surge suppressor portion, the symptoms were the same as
if the APC wasn't in-line.  We've checked the grounding at the genny, made
sure the neutral was isolated except for the main panel, still the same
problem.  Seems this is a Buderus issue (or at least not an inverter one) -
see:

http://www.buderus.net/Support/TechnicalInfoForums/tabid/132/forumid/15/thre
adid/4334/scope/posts/Default.aspx

I haven't been able to make the boiler run reliably when the genny is on,
which is a problem in our climate, when the client goes away in the
winter...

Howie
--
Howie Michaelson
NABCEP Certified Solar PV InstallerT

Sun Catcher, LLC
Renewable Energy Systems Sales and Service VT Solar  Wind Incentive Program
Partner http://www.SunCatcherVT.com
(cell) 802-272-0004
(home) 802-439-6096


On Wed, February 11, 2009 7:47 am, Darryl Thayer wrote:
 Some of the hot surface ignitors I have seen draw a lot of current, in 
 the order of amps.  I would expect the inverter to drop out if it were 
 overloaded however.  Also does the magnum drop voltage at very low loads?
 Where the furnace controls can not function due to low voltage or poor 
 wave shape.

 Darryl



 This may be true about high frequency switching interfering with 
 something, but I believe the problem with this ignitor is that it is 
 a very poor design. Judging by what I read on their company forum, it 
 doesn't look like they have a clue about this problem. Maybe you can 
 go inside the Buderus and filter something there or maybe you can 
 fine another product to try ?

 boB



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[RE-wrenches] Florian canopy experience?

2009-01-15 Thread Hans Frederickson
Wrenches,
I have a customer who is interested in the solar canopy product made by
Florian for a bifacial Sanyo array:
http://www.floriansolarproducts.com/
So far I've received a fairly limited amount of information from the company
regarding the installation process. If anyone has had experience with this
product, can you share? I'm particularly interested to know about the
installation effort, if there were any hangups, and how you grounded the
aluminum channels that frame each module.

Thanks,
-Hans



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Re: [RE-wrenches] FMC vs MC Cable

2008-10-27 Thread Hans Frederickson
I have seen MC cable used for DC circuits and I don't think it meets the
requirements of 690.31(E) for a metallic raceway. I don't think the metal
cladding on MC cable qualifies as a raceway any more than the plastic
sheathing on romex does, but I've heard differing opinions on this. Last I
checked the code process on www.solarabcs.org, there was some discussion on
clarifying this point for the 2011 NEC, with some arguing for and some
against specifically allowing MC cable.

Obviously, MC cable is much easier and faster to install, but I don't think
it meets the intent of 690.31(E). My understanding is that firefighters wish
to have some protection from DC circuits when they're penetrating a
building. We should also concerned about anyone cutting into a wall or
ceiling during remodeling, etc. Flexible metal conduit is heavier duty than
the cladding on MC cable, and would hold up better against a cutting tool,
but FMC is not a good choice for long runs because the friction makes
pulling the wire a challenge. It's also very expensive. For our residential
new construction pre-wires, we install 3/4 EMT conduit. It takes quite a
bit longer (and more skill) than MC, but allows more flexibility in the
number of circuits used, and will be safe from any tightening in the code
down the line.

Regards,
-Hans


Hans Frederickson
Estimator / Project Manager
Frederickson Electric, Inc.
(360) 385-1395
www.fredelectric.com



-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Peter
Parrish
Sent: Monday, October 27, 2008 10:08 AM
To: 'RE-wrenches'
Subject: [RE-wrenches] FMC vs MC Cable

On new construction, we like to run MC cable throughout  the building shell,
from the PV modules to the inverter. We of course include a properly rated
DC disconnect before or just after penetrating the shell and use protection
plates when we run through studs. And we probably will need to add labels
soon in many jurisdictions. My question is as follows:

What are the implications of using flexible metal conduit and pulling the
wires ourselves vs using the pre-wired MC cable? Both jackets are Al.

- Peter

Peter T. Parrish, California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885 CA Lic. 854779,
NABCEP Cert. 031806-26 [EMAIL PROTECTED] 



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Re: [RE-wrenches] Getting GFDI Open Message When It's Not

2008-09-23 Thread Hans Frederickson
Greetings wrenches,

This is my first post. I ran into this with an SB3000 back in June. I called
SMA tech support and spoke to Jake, who was familiar with the problem. His
explanation was that there was a series of boards that got some excess
lacquer sprayed on them at the factory. This lacquer coats the pins, so the
jumper doesn't make a good electrical connection. Jake recommended removing
the jumper and scratching off the outer layer of the pins with a razor blade
before replacing the jumper. I went gently at first and it worked for a
while and then failed again the next time I disconnected the system. Then I
went after the pins with gusto on all four sides, removing some metal, and
the inverter has been working fine since June. I would recommend having your
customers keep an eye out for the GFDI OPEN disturbance if you've only
fiddled with the jumper, since that connection would probably be fairly
susceptible to failure, assuming the problem is with the lacquer coating. 

 

As an aside, I found the SMA tech support line to be very friendly,
knowledgeable, and expedient.

 

-Hans

 

Hans Frederickson

Frederickson Electric

Port Townsend, WA

www.fredelectric.com

 

  _  

From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Kelly
Keilwitz, Whidbey Sun  Wind
Sent: Monday, September 22, 2008 9:37 PM
To: RE Wrenches listserve
Subject: Re: [RE-wrenches] Getting GFDI Open Message When It's Not

 

Hi All,
We've seen this on 2 SMA SB's (one a 3000; can't recall the other) this
year. In both cases we got it to work by fiddling with the jumper. Another
installer recommended that trick.
-Kelly

Kelly Keilwitz, P.E.
Whidbey Sun  Wind, LLC
Renewable Energy Systems
NABCEP Certified PV Installer
987 Wanamaker Rd, 
Coupeville, WA 98239 
PH  FAX 360-678-7131
[EMAIL PROTECTED]


On 9/22/08 4:08 AM, design [EMAIL PROTECTED] wrote:

I have also seen this GFDI OPEN message on a few SB3000US units.  I have
managed to get the unit to boot properly by switching it off, pulling the
GFDI fuse out, slightly crimping the fuse clips to make them tighter, then
putting fuse back in and switching it on.  This may have actually had an
affect, or it may have simply been the restart that did it.  In any case it
seems like this may be a more common occurrence than SMA knows. Two units
required one restart, one unit took three before it finally booted
correctly.

 

Jim Grundy

NABCEP Certified Solar PV InstallerT

Vermont Solar Specialist Plumber PS-279

Elemental Energy, Inc.

1750 Clark Rd

E. Montpelier, VT   05651

802-476-3441 (p)

802-476-5680 (f )

802-272-8933 (c)











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